® ® INNOVATION and EXCELLENCE Single Output USN D5 Models Non-Isolated, 5VIN, 1.5-3.3VOUT 8/10A DC/DC’s in SIP Packages Features ■ Industry-standard SIP pinout ■ Shorter (2.0" vs. 2.5") package length ■ 4.5-5.5V input range ■ 1.5/1.8/2.5/3.3V outputs @ 8 or 10 Amps ■ Non-isolated, fully synchronous, 200kHz, buck topology ■ Superior performance vs. competitors: • 8/10 Amps vs. 6 Amps • ±1% setpoint accuracy • Efficiencies to 91% • Noise as low as 25mVp-p • Stable no-load operation • Wide-range trimmable output voltage ■ Remote on/off control; Optional sense pin ■ Power-good pin and "Lucent-compatible" on/off control available ■ EN60950 and UL1950 certified ■ EMC compliant DATEL’s new USN D5 Series SIP’s (single-in-line packages) are non-isolated DC/DC converters that accept a 5V input (4.5V to 5.5V input range) and deliver 1.5V, 1.8V, 2.5V or 3.3V outputs at either 8 or 10 Amps. USN D5 SIP’s are designed to take on-board 5V power and convert it, with the highest efficiency in the smallest space, to any lower voltage required by today’s current-hungry DSP’s, ASIC’s and CPLD’s. USN’s are ideal for true point-of-use power processing. They occupy a mere 0.8 square inches of board space (2" length, 0.4" width, 0.53" height). Their fully synchronous, fixed-frequency (200kHz), buck topology delivers high efficiency (91% for 3.3VOUT models), tight regulation (±0.1%/±0.5% line/load), stable no-load operation, and low output noise (25mVp-p for 1.5/1.8VOUT models). The fully functional USN’s feature input undervoltage shutdown, output overcurrent detection, continuous short-circuit protection, a wide-range output-voltage trim function, a remote on/off control pin, and an optional sense pin. USN’s are pin compatible with similar devices from Lucent/Tyco, Artesyn Technologies and Power-One. USN’s, however, deliver more current (10A vs. 6A), from a smaller package (2.0" vs. 2.5" long), with better accuracy (±1% max.), tighter regulation, less noise, and superior temperature performance. If a USN SIP is operated at only 6 Amps, for example, it can reliably operate up to +65°C (with 100lfm air flow). If your low-voltage, high-current requirements have made the use of inefficient linear regulators impractical, take a look at one of DATEL’s easy-to-use, low-cost USN SIP’s. All devices are UL1950/EN60950 certified and EMC compliant. UL, CB and EMC reports are available upon request. +OUTPUT +INPUT +SENSE ➀ (OPTIONAL) COMMON COMMON CURRENT SENSE 10kΩ ON/OFF CONTROL ➀ For devices with the sense-pin option ("R" suffix), the feedback path is through the +Sense pin and not the +Output pin. PWM CONTROLLER REFERENCE & ERROR AMP TRIM Figure 1. Simplified Schematic DATEL, Inc., Mansfield, MA 02048 (USA) · Tel: (508)339-3000, (800)233-2765 Fax: (508)339-6356 · Email: [email protected] · Internet: www.datel.com USN Series N O N - I S O L AT E D , 1 2 - 3 3 W S I P D C / D C C O N V E R T E R S Performance Specifications and Ordering Guide ➀ Input VOUT (Volts) Model R/N (mVp-p) ➁ Typ. Max. IOUT (Amps) Regulation (Max.) Line Load ➂ VIN Nom. (Volts) Range (Volts) IIN ➃ (mA) Efficiency Min. Typ. Package (Case, Pinout) USN-1.5/8-D5 1.5 8 25 50 ±0.1% ±0.625% 5 4.5-5.5 50/2890 80% 83% B4, P50 USN-1.5/10-D5 1.5 10 25 50 ±0.1% ±0.625% 5 4.5-5.5 50/3570 80% 84% B4, P50 USN-1.8/8-D5 1.8 8 25 50 ±0.1% ±0.625% 5 4.5-5.5 50/3430 80% 84% B4, P50 USN-1.8/10-D5 1.8 10 25 50 ±0.1% ±0.625% 5 4.5-5.5 50/4190 80% 86% B4, P50 USN-2.5/8-D5 2.5 8 30 60 ±0.1% ±0.5% 5 4.5-5.5 50/4550 85% 88% B4, P50 USN-2.5/10-D5 2.5 10 30 60 ±0.1% ±0.5% 5 4.5-5.5 50/5620 85% 89% B4, P50 USN-3.3/8-D5 3.3 8 30 60 ±0.1% ±0.5% 5 4.5-5.5 50/5800 87% 91% B4, P50 USN-3.3/10-D5 3.3 10 30 60 ±0.1% ±0.5% 5 4.5-5.5 50/7250 87% 91% B4, P50 ➁ Ripple/Noise (R/N) is tested/specified over a 20MHz bandwidth. Output noise may be further reduced by installing additional external output capacitors. See I/O Filtering and Noise Reduction. ➂ These devices have no minimum load requirements and will regulate under no-load conditions. ➃ Nominal line voltage, no-load/full-load conditions. ➀ Typical at TA = +25°C under nominal line voltage and full-load conditions, unless otherwise noted. All models are tested and specified with an external 220µF input capacitor with a 100mΩ ESR and a 1.28Arms ripple-current rating, as well as a 220µF output capacitor with a 100mΩ ESR. See I/O Filtering and Noise Reduction for details. P A R T N U M B E R S T R U C T U R E T E M P E R AT U R E D E R AT I N G U SN - 1.8 / 10 - D5 R Temperature Derating for 8 Amp Models VIN = Nominal 9 Output Configuration: U = Unipolar 8 R Suffix: Remote Sense (Pin 3 installed) Nominal Output Voltage: 1.5, 1.8, 2.5 or 3.3 Volts Maximum Rated Output Current in Amps 7 Output Current (Amps) Non-Isolated SIP Input Voltage Range: D5 = 4.5 to 5.5 Volts (5V nominal) 6 5 4 3 Still Air 100lfm Air Flow 2 M E C H A N I C A L 200lfm Air Flow S P E C I F I C A T I O N S 300lfm Air Flow 1 0.40 (10.16) 2.00 (50.08) 0.180 (4.57) 6 7 8 9 10 11 0.53 (13.46) Temperature Derating for 10 Amp Models VIN = Nominal 0.500 (12.70) 5 EQ. SP. @ 0.100 (2.54) DIMENSIONS ARE IN INCHES (MM) * See Functional Options in Technical Notes. ** Pin 3 (Sense) installed for R suffix models. 12 0.05 (1.27) 0.05 (1.27) 1.000 (25.40) 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Ambient Temperature (˚C) 0.025 (0.64) 0.400 (10.16) 4 EQ. SP. @ 0.100 (2.54) 5 0.24 (6.10) Case B4 1 2 3 4 5 0 –40 0 10 0.160 (4.06) Output Current (Amps) PRELIMINARY Output I/O Connections Pin Function P50* 1 +Output 2 +Output 3 No Pin** 4 +Output 5 Common 6 Common 7 +Input 8 +Input 9 No Pin 10 Trim 11 On/Off Control 8 6 4 Still Air 100lfm Air Flow 200lfm Air Flow 2 0 –40 0 300lfm Air Flow 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 Ambient Temperature (˚C) 2 USN Models N O N - I S O L AT E D , 1 2 - 3 3 W S I P D C / D C C O N V E R T E R S Performance/Functional Specifications Typical @ TA = +25°C under nominal line voltage and full-load conditions unless noted. ➀ Input Input Voltage Range Physical 4.5 to 5.5 Volts (5V nominal) Input Current: Normal Operating Conditions Standby/Off Mode See Ordering Guide 50µA typical, 200µA maximum Input Ripple Current 50mAp-p Dimensions 2" x 0.40" x 0.53" (50.8 x 10.2 x 13.5mm) Package Open-frame, single-in-line (SIP) Pin: Material 0.025" (0.635mm) square bronze with tin-lead plate over nickel underplate 0.180" (4.57mm) Length Input Filter Type Capacitive (66µF) Overvoltage Protection None Weight 0.3 ounces (8.5gm) Reverse-Polarity Protection None Flamability Rating UL94V-0 Undervoltage Shutdown 3.2-3.9 Volts On/Off Control ➁ ➂ On = open or 2.4V to +VIN, IIN max. <400µA Off = 0-0.8V, IIN max. <600µA ➀ All models are tested and specified with an external 220µF input capacitor with a 100mΩ ESR and a 1.28Arms ripple-current rating, as well as a 220µF output capacitor with a 100mΩ ESR rating. ➁ See Technical Notes/Graphs for details. ➂ The On/Off Control is designed to be driven with open-collector logic or the application of appropriate voltages (referenced to Common, pins 5 and 6). Applying a voltage to the On/Off Control pin (pin 11) when no input voltage is applied to the converter may cause permanent damage. ➃ All models are stable and regulate within spec under no-load conditions. ➄ Output noise may be further reduced with the installation of additional external output capacitors. See Technical Notes. ➅ If an output short circuit results in a latched shutdown, the converter will have to be restarted by cycling either the input voltage or the On/Off Control pin. Output VOUT Accuracy (50% load) ±1% maximum Minimum Loading ➃ No load VOUT Trim Range: ➁ Trim pin tied to +Output: 1.5V Models 1.8V Models 2.5V Models 3.3V Models Trim pin tied to Common: 1.5V Models 1.8V Models 2.5V & 3.3V Models TBD VOUT = 1.50 Volts (–17%) VOUT = 1.77 Volts (–29%) VOUT = 1.80 Volts (–45%) Absolute Maximum Ratings Input Voltage: Continuous Transient (100msec) TBD VOUT = 3.0 Volts (+67%) VOUT = 3.6 Volts (+44% and +9%) 7 Volts 8 Volts On/Off Control Pin (pin 11) 7 Volts Ripple/Noise (20MHz BW) ➄ See Ordering Guide Input Reverse-Polarity Protection None Line/Load Regulation See Ordering Guide Output Overvoltage Protection None Efficiency ➁ See Ordering Guide Output Current Overcurrent Detection and Short-Circuit Protection: ➁ ➅ Current-Limiting Detection Point: 8 Amp Models 10 Amp Models Short-Circuit Detection Point SC Protection Technique Current limited. Devices can withstandsustainedoutputshort circuitswithoutdamage. 10-12 Amps 13-15 Amps <80% of rated output voltage Latched shutdown 50µsec to ±1.5% of final value Start-Up Time: ➁ VIN to VOUT On/Off to VOUT 900µsec 1msec Switching Frequency 200kHz (±28kHz) 8A Outputs (+50°C air) 10A Outputs (+45°C air) Bellcore, ground fixed, full power, 100lfm air flow 6 million hours 7 million hours Operating Temperature: ➁ (Ambient, 100lfm air flow) Without Derating 8A/10A With Derating –40 to +45/50°C to +100°C (See Derating Curves) Storage Temperature –40 to +105°C +300°C T E C H N I C A L N O T E S Return Current Paths The USN 12-33W D5 SIP’s are non-isolated DC/DC converters. Their two Common pins (pins 5 and 6) are connected to each other internally (see Figure 1). To the extent possible (with the intent of minimizing ground loops), input return current should be directed through pin 6 (also referred to –Input or Input Return), and output return current should be directed through pin 5 (also referred to as –Output or Output Return). Any on/off control signals applied to pin 11 (On/Off Control) should be referenced to Common (specifically pin 6). Environmental MTBF: –40 to +105°C Lead Temperature (soldering, 10 sec.) These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied. Dynamic Characteristics Transient Response (50% load step) Storage Temperature I/O Filtering and Noise Reduction All models in the USN 12-33W D5 Series are tested and specified with external 220µF input capacitors (100mΩ ESR, 1.28Arms ripple-current rating) and external 220µF (100mΩ ESR) output capacitors. In critical applications, input/output ripple/noise may be further reduced by installing additional, external I/O caps. 3 USN Series N O N - I S O L AT E D , 1 2 - 3 3 W S I P D C / D C C O N V E R T E R S External input capacitors serve primarily as energy-storage devices. They should be selected for bulk capacitance (at appropriate frequencies), low ESR, and high rms-ripple-current ratings. The switching nature of modern DC/DC converters requires that the dc input voltage source have low ac impedance, and highly inductive source impedances can affect system stability. Your specific system configuration may necessitate additional considerations. +INPUT 10kΩ ON/OFF CONTROL Output ripple/noise (also referred to as periodic and random deviations or PARD) can be reduced below specified limits using filtering techniques, the simplest of which is the installation of additional external output capacitors. Output capacitors function as true filter elements and should be selected for bulk capacitance, low ESR, and appropriate frequency response. Any scope measurements of PARD should be made directly at the DC/DC output pins with scope probe ground less than 0.5" in length. COMMON Figure 2. Driving the Standard On/Off Control Pin Dynamic control of the on/off function is best accomplished with a mechanical relay or open-collector/open-drain drive circuit . The drive circuit should be able to sink appropriate current when activated and withstand appropriate voltage when deactivated. All external capacitors should have appropriate voltage ratings and be located as close to the converters as possible. Temperature variations for all relevant parameters should be taken into consideration. Applying an external voltage to the On/Off Control pin when no input power is applied to the converter can cause permanent damage to the converter. The on/off control function, however, is designed such that the converter can be disabled (control pin pulled low) while input power (system 5V power) is ramping up and then "released" once the input has stabilized. The time duration between the point at which the converter is released and its fully loaded output settles to within specified accuracy can be found in the Performance/ Functional Specifications Table. See Start-Up Time for more details. The most effective combination of external I/O capacitors will be a function of your line voltage and source impedance, as well as your particular load and layout conditions. Our Applications Engineers can recommend potential solutions and discuss the possibility of our modifying a given device’s internal filtering to meet your specific requirements. Contact our Applications Engineering Group for additional details. Input Fusing The USN 12-33W D5 SIP Series converters are also available with a "Lucent compatible" on/off control function. (Contact DATEL for model numbers and availability.) USN 12-33W D5 SIP Series DC/DC converters are not internally fused. Certain applications and or safety agencies may require the installation of fuses at the inputs of power conversion components. For DATEL USN D5 SIP Series DC/DC's, you should use either slow-blow or normal-blow fuses with values no greater than the following. Model Fuse Value USN-1.5/8-D5 USN-1.5/10-D5 USN-1.8/8-D5 USN-1.8/10-D5 USN-2.5/8-D5 USN-2.5/10-D5 USN-3.3/8-D5 USN-3.3/10-D5 6.5 Amps 7.5 Amps 7.5 Amps 9 Amps 10 Amps 12 Amps 12.5 Amps 15 Amps +INPUT 2kΩ ON/OFF CONTROL 665Ω COMMON Figure 3. Driving the "Lucent Compatible" On/Off Control Pin Input Overvoltage and Reverse-Polarity Protection Start-Up Time USN D5 SIP Series DC/DC converters do not incorporate either input overvoltage or input reverse-polarity protection. Input voltages in excess of the listed absolute maximum ratings and input polarity reversals of longer than "instantaneous" duration can cause permanent damage to these devices. On/Off Control The VIN to VOUT Start-Up Time is the interval between the time at which a ramping input voltage crosses the lower limit of the specified input voltage range (4.5 Volts) and the fully loaded output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, and the slew rate and final value of the input voltage as it appears to the converter. The On/Off Control pin may be used for remote on/off operation. USN D5 SIP Series DC/DC converters are designed so that they are enabled when the control pin is pulled high (+2.4V to +VIN applied) or left open (normal mode) and disabled when the control pin is pulled low (to less than +0.8V relative to Common). As shown in Figure 2, all models have internal 10kΩ pull-up resistors to VIN (+Input). The On/Off to VOUT Start-Up Time assumes the converter is turned off via the Remote On/Off Control with the nominal input voltage already applied to the converter. The specification defines the interval between the time at which the converter is turned on and the fully loaded output voltage enters and remains within its specified accuracy band. See Typical Performance Curves for details 4 USN Models N O N - I S O L AT E D , 1 2 - 3 3 W S I P D C / D C C O N V E R T E R S Output Overvoltage Protection +OUTPUT USN D5 SIP Series DC/DC converters do not incorporate output overvoltage protection. In the extremely rare situation in which the device’s feedback loop is broken, the output voltage may run to excessively high levels (VOUT = VIN). If it is absolutely imperative that you protect your load against any and all possible overvoltage situations, voltage limiting circuitry must be provided external to the power converter. Trim Down +INPUT LOAD TRIM COMMON Trim Up COMMON Output Overcurrent Detection Note: Install either a fixed trim-up resistor or a fixed trim-down resistor depending upon desired output voltage. Overloading the output of a power converter for an extended period of time will invariably cause internal component temperatures to exceed their maximum ratings and eventually lead to component failure. High-currentcarrying components such as inductors, FET's and diodes are at the highest risk. USN D5 SIP Series DC/DC converters incorporate an output overcurrent detection and shutdown function that serves to protect both the power converter and its load. Figure 5. Trim Connections Using Fixed Resistors USN-1.8/8-D5, USN-1.8/10-D5 Trim Equations RT DOWN (kΩ) = When the output current exceeds the maximum rating by 20% (typical) to 35% (maximum), the internal overcurrent-detection circuit limits output current. If the overload condition forces VOUT to fall below 80% of rated output, the short-circuit detection circuit will latch the DC/DC into an off state. The latched condition can be reset by cycling the input voltage to the converter or by cycling the On/Off Control pin. 2.55(VO – 1.23) 1.8 – VO RT UP (kΩ) = 3.14 VO – 1.8 – 2.21 – 2.21 USN-2.5/8-D5, USN-2.5/10-D5 Trim Equations Output Voltage Trimming RT DOWN (kΩ) = Allowable trim ranges for each model in the USN D5 SIP Series are listed in the Performance/Functional Specifications table. Trimming is accomplished with either a trimpot or a single fixed resistor. The trimpot should be connected between +Output and Common with its wiper connected to the Trim pin as shown in Figure 4 below. 5.677(VO – 1.23) 2.5 – VO RT UP (kΩ) = 6.983 VO – 2.5 – 4.42 – 4.42 USN-3.3/8-D5, USN-3.3/10-D5 Trim Equations +OUTPUT RT DOWN (kΩ) = 4.46(VO – 1.24) +INPUT TRIM 20kΩ 5-10 Turns LOAD RT UP (kΩ) = COMMON 3.3 – VO 5.512 VO – 3.3 – 1.74 – 1.74 COMMON Note: Resistor values are in kΩ. Accuracy of adjustment is subject to tolerances of resistors and factory-adjusted, initial output accuracy. VO = desired output voltage. Figure 4. Trim Connections Using a Trimpot A trimpot can be used to determine the value of a single fixed resistor which should be connected, as shown in Figure 5, between the Trim pin and +Output to trim down the output voltage, or between the Trim pin and Common to trim up the output voltage. Fixed resistors should have absolute TCR’s less than 100ppm/°C to ensure stability. Functional Options USN Series SIP’s have been designed so that a “Power-Good” function can be installed on Pin 9 (Contact DATEL). Standard models do not have a pin in the Pin 9 position. The equations below can be used as starting points for selecting specific trim-resistor values. Recall that untrimmed devices are guaranteed to be ±1% accurate. Also, the standard polarity of the USN’s On/Off Control function (pin 11 open or pulled high = on) complies with industry standards. Nevertheless, it is not compatible with the on/off polarity of the Lucent/Tyco NH020 Series SIP’s (pin 9 open = off). Please contact DATEL if you would like us to modify devices to be Lucent compatible. 5 USN Series N O N - I S O L AT E D , 1 2 - 3 3 W S I P D C / D C C O N V E R T E R S Remote Sense (Option) Note: For "R-suffix" models, the +Output and +Sense lines are not internally connected to each other. Therefore, if the sense function is not used for remote regulation, the user must connect the +Sense to +Output at the DC/DC converter pins. USN D5 SIP Series DC/DC converters offer a sense option (pin 3) to assist in point-of-use regulation, by overcoming moderate IR drops in conductors or cabling. Since these are non-isolated devices, which generally utilize a ground plane, sense is only provided for the +Output. The sense function is capable of compensating for voltage drops between the +Output and +Sense pins that do not exceed 10% of VOUT. The remote sense line, which is part of the feedback control-loop regulating the output, carries very little current and therefore requires a minimal cross sectional area conductor. As such, it is not a low impedance point and must be treated with care in layout and cabling. Sense lines should be run adjacent to signals—preferably ground. In cables and discrete wiring applications, twisted pair or other techniques should be implemented. [VOUT(+) – Common] – [Sense(+) – Common] ≤ 10%VOUT Power derating is based on maximum output current and voltage at the converter's output pins. Use of trim and sense functions can cause output voltage to increase, thereby increasing output power beyond the USN's specified rating. Therefore: (VOUT at pins) x (IOUT) ≤ rated output power Typical Performance Curves USN-1.8/8-D5 Efficiency vs. Line and Load USN-1.8/10-D5 Efficiency vs. Line and Load 90 91.5 89 90.5 Efficiency (%) Efficiency (%) 88 87 86 85 VIN = 4.5V VIN = 5.0V VIN = 5.5V 84 89.5 88.5 VIN = 4.5V VIN = 5.0V VIN = 5.5V 87.5 86.5 83 85.5 1 2 3 4 5 6 7 8 1 2 3 Load Current (Amps) 5 6 7 8 9 10 8 9 10 Load Current (Amps) USN-2.5/10-D5 Efficiency vs. Line and Load USN-2.5/8-D5 Efficiency vs. Line and Load 92.5 93 92 91.5 91 Efficiency (%) Efficiency (%) 4 90 89 VIN = 4.5V VIN = 5.0V VIN = 5.5V 88 90.5 89.5 VIN = 4.5V VIN = 5.0V VIN = 5.5V 88.5 87 87.5 1 1.8 2.6 3.3 4.1 4.9 5.7 6.4 7.2 1 8 2 3 4 5 6 7 Load Current (Amps) Load Current (Amps) 6 USN Series N O N - I S O L AT E D , 1 2 - 3 3 W S I P D C / D C C O N V E R T E R S Typical Performance Curves USN-3.3/10-D5 Efficiency vs. Line and Load 95 92.5 94 91.5 93 Efficiency (%) Efficiency (%) USN-3.3/8-D5 Efficiency vs. Line and Load 93.5 90.5 89.5 VIN = 4.5V VIN = 5.0V VIN = 5.5V 88.5 92 91 VIN = 4.5V VIN = 5.0V VIN = 5.5V 90 87.5 89 86.5 88 1 1.8 2.6 3.3 4.1 4.9 5.7 6.4 7.2 8 1 2 3 4 5 6 7 8 9 10 Load Current (Amps) Load Current (Amps) Typical Start-Up from Enable Typical Start-Up from VIN (VIN = nominal, Full-load, 220µF intput capacitor, 220µF output capacitor.) (VIN = nominal, Full-load, 220µF intput capacitor, 220µF output capacitor.) VIN ENABLE VOUT VOUT 400µsec/div 400µsec/div ® ® INNOVATION and EXCELLENCE ISO 9001 REGISTERED DS-0496A 4/01 DATEL (UK) LTD. Tadley, England Tel: (01256)-880444 DATEL S.A.R.L. Montigny Le Bretonneux, France Tel: 01-34-60-01-01 DATEL GmbH München, Germany Tel: 89-544334-0 DATEL KK Tokyo, Japan Tel: 3-3779-1031, Osaka Tel: 6-6354-2025 DATEL, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 Internet: www.datel.com Email: [email protected] DATEL makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. 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