Isolated, Process Current Input 3B32 FEATURES Interfaces, amplifies, & filters a process-current input. Process-current input signals are measured by reading the voltage across an external precision 100Ω resistor (supplied with module). Module provides simultaneous precision voltage and current outputs. Module circuitry can withstand 220v rms at the input screwterminals. All 3B32 series modules are mix-and-match and Hot Swappable. APPLICATIONS Industrial signal conditioning Industrial signal isolation Industrial signal filtering PRODUCT OVERVIEW The 3B Series of Signal Conditioning I/o Subsystems provide a low-cost, versatile method of transferring analog transducer signals to a data acquisition, monitoring or control system without the inherent noise, non-linearity, drift and extraneous voltages. The modules are designed to directly accept analog signals from Thermocouples, RTD’s, AC and DC Strain Gages, Torque Transducers, Frequency Transducers, LVDTs, millivolt or process current signals. The modules amplify, isolate, linearize and convert the transducer output signals to standardized analog inputs for high-level analog I/O subsystems. The 3B Series Subsystem consists of a 10” relay rack with universal mounting backplane and a family of plug-in (up to 16 per rack) input and output signal conditioning modules. Eight and four channel backplanes are also available. Each backplane incorporates screw terminals for sensor inputs and current outputs and a 26-pin connector for high-level singleended voltage outputs to the user’s equipment. The input modules feature complete signal conditioning circuitry optimized for specific sensors or analog signals and provide two simultaneous high-level analog outputs: 0 to +10V (or +10V) and 4-20 mA (or 0-20 mA). FUNCTIONAL BLOCK DIAGRAM Figure 1. 3B32 Functional Block Diagram Output modules accept 0 to +10V (or +10V) single-ended signals and provide an isolated 4-20 mA (or 0-20 mA) process signal. All modules feature a universal pin-out and may be readily hot-swapped under full power and interchanged without disrupting field wiring. The Analog Devices 3B Series Signal Conditioning Subsystem is designed to easily handle signal conditioning problems in measurement and control applications. Some typical uses are in microcomputer-based data acquisition systems, programmable controllers, analog recorders, dedicated control systems, and any other applications where monitoring of temperature, pressure, flow and analog signals are required. Since each input module features two simultaneous outputs, the voltage output can be used to provide an input to a microprocessor-based data acquisition or control system while the current output can be used for analog transmission, operator interface, or an analog backup system. Each input module is a single-channel signal conditioner which plugs into a socket on the backplane and accepts its signal from the input screw terminals. All input modules provide input protection, amplification and filtering of the input signal, accuracy of +0.1%, low drift of +1 uV/oC (low-level input modules), and feature two high-level analog outputs that are compatible with most process instrumentation. The isolated input modules also provide +1500 V peak isolation. The choice of a specific 3B module depends upon the type of input signal. Input modules are available to accept millivolt, volt, process current, thermocouple, RTD, AC and DC strain gage, frequency and LVDT inputs. The voltage output of each module is available from the system I/O connector while the current output is available on the output screw terminals. Rev. 0 Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices. Trademarks and registered trademarks are the property of their respective companies. One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A. www.analog.com Tel: 781.329.4700 Fax: 781.326.8703 © 2004 Analog Devices, Inc. All rights reserved. 3B32 GENERAL DESCRIPTION assures long-term stability. At the amplifier input, a stable, zero-scale input voltage is subtracted from the input signal to set the zero-scale value. Zero suppression can exceed 100% of the input range. This is ideal for expanded-scale applications requiring high-resolution measurement of a selected portion of an input signal. For user convenience, the zero and span can be factory configured to meet custom range needs (Model 3B32CUSTOM) or can be externally programmed (Model 3B32-00) via user supplied resistors inserted in the optional AC1310 plugon ranging card. Internal low-pass filtering with a 3Hz cutoff (3dB) two-pole Butterworth filter enhances both 60 dB normalmode and 160 dB common-mode rejection at 50/60 Hz, enabling accurate measurement of small signals in high electrical noise. The 3B32 is a single-channel signal conditioning module that interfaces, amplifies and filters a process-current input and provides simultaneous precision output voltage and current. Process-current input signals are measured by reading the voltage across an external precision 100Ω resistor (supplied). Model 3B32 performs complete signal conditioning, including isolating (+1500V peak input-to-output and power) and protecting their computer side outputs from damage and loss of signal integrity, and shielding their inputs from damage from field-side over-voltage faults up to 220V rms. The current output withstands 130V rms without damage and interfaces user equipment through screw terminals located on the 3B Series backplane. Each plug-in, mix-and-match, hot-swappable module is easily field calibrated via front-panel zero and span adjustments for both voltage and current outputs. Signal isolation is accomplished by transformer coupling with a proprietary modulation technique for linear, stable and reliable performance. The differential input circuit on the field side is fully floating, eliminating the need for any input grounding. A demodulator on the computer side of the signal transformer recovers the original signal, which is then filtered and buffered and drives a voltage-to-current converter to provide the current output. 3B Series Custom-Ranging Program – Externallyprogrammable Model 3B32-00, enables the user to configure a special input range by using the optional plug-on AC1310 ranging card, which houses user-supplied resistors to determine zero and span. To facilitate selecting resistors, a Windows program, 3B-CUSTOM, calculates resistor values based on the user-desired input/output ranges. A chopper-stabilized low-drift (+1uV/oC) input amplifier . . Figure 2 Rev. 0 | Page 2 of 8 3B32 3B32 Models Available Model Input Range Output Ranges1 3B32-00 Externally Programmable2 -10 V to ±10 V & 0 mA to 20 mA 3B32-01 4 mA to 20 mA 0 V to ±10 V & 4 mA to 20 mA 3B32-02 0 mA to20 mA 0 V to ±10 V & 4 mA to 20 mA 3B32-Custom * * 1 Output current range may be user programmed to 4 mA to 20 mA using jumper supplied. 2 Requires AC1310 ranging card. * Custom Input/Output ranges are available. Refer to configuration guide. 3B32 Specifications (typical @ +25°C and ±15 V dc, and +24 V dc Power) Description Model 3B32 Input Ranges Standard Ranges 0 mA to 20 mA; 4 mA to 20 mA Custom Ranges 0 mA to 20 mA (refer to ordering section) Output Ranges 0 V to +10 V; -10 V to +10 V Voltage (RL > 2 KΩ) Current (RL = 0 to 850Ω) 1 4 mA to 20 mA or 0 mA to 20 mA Maximum Current Output Span 0 mA to 31 mA Accuracy2 Initial @ +25°C ±0.1% Span Nonlinearity ±0.01% Span Stability vs. Temperature Voltage Output Zero ±25 ppm of Span/°C Span Current Output ±25 ppm of Reading/°C 3 Zero ±25 ppm of Span/°C Span ±25 ppm of Reading/°C 4 Zero and Span Adjustment Range ±5% of Span Input Resistor Value 100 Ω Accuracy ±0.1% Stability vs. Temperature ±0.002%/°C Input Bias Current +3 nA Rev. 0 | Page 3 of 8 3B32 Input Resistance (Module) 15 MΩ Noise Input, 0.1 Hz to 10 Hz Bandwidth 0.2 µV rms Output, 100 kHz Bandwidth 50 µV rms Bandwidth, -3 dB 3 Hz Output Rise Time, 10% to 90% Span 200 ms Common-Mode Voltage (CMV) Input-to-Output, Continuous ±1500 V peak, maximum Transient ANSI/IEEE C37.90.1-1989 Common Mode Rejection (CMR) 1 kΩ Source Imbalance, 50/60 Hz 160 dB Normal Mode Rejection, 50/60 Hz 60 dB Input Protection Continuous 220 V rms maximum Transient ANSI/IEEE C37.90.1-1989 Voltage Output Protection Continuous Short to Ground Current Output Protection 130 V rms, continuous Power Supply Voltages 5 ±15 V dc Supplies Rated Operation ±(11.5 V dc to 16.5 V dc) Current ±10 mA Sensitivity ±0.01% span/V +24 V dc Loop Supply Rated Operation +12 V dc to +30 V dc Current +27 mA @ lout = 20 mA Sensitivity ±0.0002% span/V Mechanical Dimensions 3.15" x 3.395" x 0.775" (80.0 mm x 86.2 mm x 19.7 mm) Environmental Temperature Range Rated Performance -25°C to +85°C Storage -55°C to +85°C Relative Humidity, 24 hours 0 to 95% @ +60°C non-condensing RFI Susceptibility ±0.5% Span error @ 400 MHz, 5 Watt, 3 ft 1 For a 0 to 20 mA range, a typical minimum output current is 10 µA. Includes the combined effects of repeatability, hysteresis, and nonlinearity. With respect to the voltage output. 4 A wide range of custom zero suppression and span is available with the 3B32-00 model, using the AC1310 ranging card. 5 +24 V dc loop power is required for driving the current output at loads up to 850Ω. If a current output load of 400Ω or less is applied, +15 V dc is sufficient for loop power. If only voltage output is used, loop power is not required. Specifications subject to change without notice. 2 3 Rev. 0 | Page 4 of 8 3B32 PIN CONFIGURATIONS AND FUNCTIONAL DESCRIPTIONS Figure 3 3B32 Input Field Connections Table 1. Pin Function Descriptions— Pin No. 1 2 3 4 Description n/c HI LO n/c Figure 4 . Model 3B Series Module, with pin-out assignments. ESD CAUTION ESD (electrostatic discharge) sensitive device. Electrostatic charges as high as 4000 V readily accumulate on the human body and test equipment and can discharge without detection. Although this product features proprietary ESD protection circuitry, permanent damage may occur on devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions are recommended to avoid performance degradation or loss of functionality. Rev. 0 | Page 5 of 8 3B32 OUTLINE DIMENSIONS Figure 5. Outline Dimensions Rev. 0 | Page 6 of 8 3B32 NOTES Rev. 0 | Page 7 of 8 3B32 NOTES © 2004 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective companies. D05094-0-9/04(0) Rev. 0 | Page 8 of 8