Waterproof Circular Connectors Conforming to JIS-B-6015 and MIL-DTL-5015 CE02-6A Series ◆ OUTLINE Conforming Standard JIS B 6015 MIL-DTL- 5015 CE02-6A series is a waterproof plug connector conforming to JIS-B-6015, a Japanese standard for electrical equipment for industrial tool machines, which has a ground contact to protect a circuit. This plug conforms to MILDTL-5015, a US military standard, as well then it is intemateable with D/MS series connectors available from our product lines. CE02-6A plug is suitable for the factory automation equipment, the tool machines and the electrical equipment in industry using under the rugged circumstances of moisture, oil Wa t e r p r o o f IP 67 Lock Type Threaded Coupling and dust. ◆ FEATURE 1. First Make-Last Break Contact CE02-6A plug has a piece of premating ground contact having conductivity with the shell to protect a circuit. This contact will be connected with the mating half contact first before the other contacts and will unmate last on unmating the connectors. 2. MIL-DTL-5015 The connectors are intermateable with MIL-DTL-5015 style connectors commonly used on the existing factory automation and other electrical equipment. 3. Class IP67 Protection This plug is designed to offer protection against moisture and oil. A gasket located between the coupling ring and the receptacle shell seals the connection. The waterproof backshells and cable clamps are available to complete the sealed connection. Mating with CE02-2A, D/MS3102A and CE05-2A receptacles will meet class IP67 protection. ◆ SPECIFICATIONS Service Rating INST A D Contact Size # 16 # 12 #8 Rated Current Rated Voltage Dielectric Withstanding Voltage 13A / Contact 23A / Contact 46A / Contact 200V AC(r.m.s.) 500V AC(r.m.s.) 900V AC(r.m.s.) 250V DC 700V DC 1,250V DC 1000V AC(r.m.s.) at 1 minute. 2000V AC(r.m.s.) at 1 minute. 2800V AC(r.m.s.) at 1 minute. Insulation Resistance 5000M Ω min. at 500V DC Waterproof Rating IP67 Operating Temperature − 40℃ to + 125℃ ◆ MATERIAL / FINISH RoHS Compliant Compliant Item Material / Finish Contact Copper Alloy / Silver Plating Insert Diallyl Phthalate Resin (Blue) Shell Aluminum Alloy, Zinc Plating / Trivalent Chromium Treatment (Black) Coupling Ring Aluminum Alloy, Zinc Plating / Trivalent Chromium Treatment (Black) Retaining Ring Copper Alloy / Nickel Plating Earth Rag Copper Alloy / Silver Plating Gasket Synthetic Rubber ◆ APPLICABLE CABLE SIZE Contact Applicable Cable Size Size Bore of Solder Cup Size Nominal Sectional Area # 16 1.76mm # 22 ∼# 16 1.25mm2 Maximum Outer Diameter 1.6mm # 12 2.85mm # 14 ∼# 12 3.50mm2 2.5mm #8 5.21mm # 10 ∼# 8 8.00mm2 4.5mm ◎ Specifications and/or dimensions in this catalog are subject to change without notice. ◎ Your checking the latest specifications with our drawings would be highly appreciated. 090708 http://www.ddknet.co.jp CE02-6A Series Unit:mm ○ Insert Arrangements Insert No. 10SL 18-10 18-12 20-15 20-29 A Insert D C A Arrangement F F A E A A E B C D B M L K B T G B S J C D C B N G H C D P R E F Contact Size # 16 # 12 # 16 # 12 # 16 Number of Contact 3 4 6 7 17 Ground Contact C D D D N Service Rating A A A A A Current Capasity 13A (29.2A) 23A (62.5A) 13A (43.6A) 23A (83.7A) 13A (81.7A) Insert No. 20-14 22-22 22-23 22-10(D) 24-10(G) L Arrangement J A M K Insert U N S R P G A A F F G E C F A A B H T H D B G E G E B B D E F C #8 D C D B # 12 D C C Contact Size # 16 Number of Contact #8 #8 19 4 8 7 7 Ground Contact N D D D G Service Rating A A D(H) A(Others) A A Current Capasity 13A (88.9A) 46A (125.1A) 23A (90.1A) 46A (167.4A) 46A (167.4A) Contact Size Symbol * Front view of pin contact and key position is standard. * The sign " ● " stands for the ground contact. #16 #12 * Current capasity shows the maximum permitted current per contact. Values in parenthesis show the total current capacities in each one of respective connectors. #8 #4 #0 ○ Alternate Insert Positions Insert No. Contact Size/ Number of Contact 10SL-3 # 16 / 3 18-10 # 12 / 4 18-12 # 16 / 6 80 ゜ 20-15 # 12 / 7 80 ゜ 280 ゜ 20-29 # 16 / 17 80 ゜ 280 ゜ 22-14 # 16 / 19 80 ゜ 22-22 # 8/ 4 22-23 # 12 / 8 35 ゜ 24-10 # 8/ 7 80 ゜ To avoid cross-mating problems in applications requiring the use of more than one connector of the same size and insert arrangement, alternate insert positions are available as indicated or as shown in the diagram below. Alternate Insert Key Position W X Y 120 ゜ 240 ゜ Z C L C L 280 ゜ W X Z Y Z Y W X 280 ゜ 110 ゜ 250 ゜ 280 ゜ Front View of Pin Insert Front View of Socket Insert ◎ Specifications and/or dimensions in this catalog are subject to change without notice. ◎ Your checking the latest specifications with our drawings would be highly appreciated. http://www.ddknet.co.jp 2 CE02-6A Series Unit:mm ○ Plug Connector CE0 2 -6 A18-12DSW-D ① ② ③ ④⑤ ⑥ A Thread F Gasket D Thread ⑦ φB φG J ① Shell Style 6A : Straight Plug ② Shell Size 10SL, 18, 20, 22 and 24 ③ Insert Arrangement Refer to page 2. ④ Ground Contact Refer to page 2. ⑤ Contact Style S : Socket Contact ⑥ Alternate Insert Key Positions Omit ⑦ Finish D:Trivalent Chromium Treatment(Black) : Standard Position W,X,Y,Z : Altenate Position E H max. C Part Number A CE02-6A10SL-3CS-D 5/8-24UNEF-2B CE02-6A18-10DS-D CE02-6A18-12DS-D CE02-6A20-15DS-D CE02-6A20-29NS-D B C D E G 22.2 23.3 9/16-24UNEF-2A 7.5 12.5 1 1/8-18UNEF-2B 34.1 33.7 1-20UNEF-2A 11.7 23.5 1 1/4-18UNEF-2B 37.3 34.1 1 1/8-18UNEF-2A 12.2 26.8 1 3/8-18UNEF-2B 40.5 34.1 1 1/4-18UNEF-2A 12.2 29.9 CE02-6A22-14NS-D H max. J 7.0 13.2 7.5 7.0 7.5 7.0 19.0 19.0 7.0 CE02-6A22-22DS-D CE02-6A22-23DS-D 10.0 19.0 7.5 CE02-6A24-10DS-D 1 1/2-18UNEF-2B CE02-6A24-10GS-D 43.6 36.6 1 3/8-18UNEF-2A 13.4 32.8 8.5 8.5 19.4 ○ Waterproof Straight Backshell CE0 2 -1 8 BS-S-D ① ②③ ④ ⑤ L 0.5 W Thread 0.5 V Thread O Ring CL B:Backshell ③ Style S : Straight ④ Waterproof S : Waterproof ⑤ Finish D:Trivalent Chromium Treatment(Black) CL φC 0.8 10SL, 18, 20, 22 and 24 ② Model 1 φB φA ① Shell Size 7.85 min. φD (Complete Thread Length) 0.5 (Gripping Surfaces for Wrench) Waterproof straight backshell is used to retain the cable when a conduit is not used. Shell Size L A B C D V CE02-10SLBS-S-D 20.0 18.6 6.5 6.6 17.9 9/16-24UNEF-2B 18 CE02-18BS-S-D 31.0 30.5 10.5 16.3 26.7 1-20UNEF-2B 1-20UNEF-2A 20 CE02-20BS-S-D 35.0 35.0 10.9 17.8 31.6 1 1/8-18UNEF-2B 1 3/16-18UNEF-2A 10SL Part Number W 5/8-24UNEF-2A 22 CE02-22BS-S-D 35.0 36.5 10.9 17.8 32.4 1 1/4-18UNEF-2B 1 3/16-18UNEF-2A 24 CE02-24BS-S-D 40.5 40.0 12.2 21.0 36.6 1 3/8-18UNEF-2B 1 7/16-18UNEF-2A ◎ Specifications and/or dimensions in this catalog are subject to change without notice. ◎ Your checking the latest specifications with our drawings would be highly appreciated. http://www.ddknet.co.jp 3 CE02-6A Series Unit:mm ○ Waterproof Cable Clamp CE3 0 5 7 -1 0 A-1-D ① (D) ② ③ V Thread D:Trivalent Chromium Treatment (Black) 0.7 ③ Finish G Rubber Bushing (Refer to the applicable cable size.) φF ② Bushing Size 0.7 (Inner Dimension of Bushing) 4A, 10A, 12A, 16A φB 1.5 ① Clamp Size A C φE ( Outer Dimension of Bushing ) CE3057- □□ A- □ -D is a waterproof cable clamp for use with a plug. The cable clamp has a waterproof rubber bushing. Make sure to use a cabtyre cable meeting one of the applicable cable size ranges as shown below. The cable clamp should be used together with a waterproof backshell. Part Number Applicable Shell Size A B C (D) E CE3057-4A-1-D 10SL,12S 20.62 20.6 10.31 (41.3) 8.0 CE3057-10A-1-D CE3057-10A-2-D F G 5.6 22.2 V 5/8-24UNEF-2B 14.1 18 23.83 30.1 10.31 (41.3) 15.8 11.0 31.7 1-20UNEF-2B Bushing P/N CE3420-4-1 Applicable Cable φ 3.6 ∼φ 5.6 CE3420-10-1 φ 10.5 ∼φ 14.1 CE3420-10-2 φ 8.5 ∼φ 11.0 φ 6.5 ∼φ 8.7 CE3057-10A-3-D 8.7 CE3420-10-3 CE3057-12A-1-D 16.0 CE3420-12-1 φ 12.5 ∼φ 16.0 13.0 CE3420-12-2 φ 9.5 ∼φ 13.0 CE3057-12A-2-D 20 CE3057-12A-3-D 22 23.83 35.0 10.31 (41.3) 19.0 37.3 1 3/16-18UNEF2B CE3420-12-3 φ 6.8 ∼φ 10.0 CE3057-12A-7-D 17.0 CE3420-12-7 φ 14.5 ∼φ 17.0 CE3057-16A-1-D 19.1 CE3420-16-1 φ 15.0 ∼φ 19.1 CE3057-16A-2-D 15.5 CE3420-16-2 φ 13.0 ∼φ 15.5 CZY005-GB-3 φ 19.1 ∼φ 21.5 CE3420-16-6 φ 18.5 ∼φ 20.0 CE3057-16A-4-D 24 CE3057-16A-6-D 28 26.19 42.1 10.31 (41.3) 10.0 21.5 23.8 20.0 42.9 1 7/16-18UNEF-2B CE3057-16A-7-D 13.5 CE3420-16-7 φ 11.5 ∼φ 13.5 CE3057-16A-8-D 12.5 CZY005-GB-5 φ 10.5 ∼φ 12.5 ○ Waterproof Rubber Bushing CE3420-10-1 4, 10, 12, 16 ② Bushing Size Refer to table 1. φA ① Cable Clamp Size φB ② φC ① D CE3420- □□ A- □ is the rubber bushing which combines with the cable clamp(CE3057- □□ A- □ -D) to constrict the cable for waterproof. Table 1 Part Number CE3420-4-1 φA φB φC D 5.6 7.5 12.9 38.3 MS3057-4W 15.5 22.2 38.5 MS3057-10W 18.6 26.9 39.3 MS3057-12W 23.4 33.2 40.0 MS3057-16W CE3420-10-1 14.1 CE3420-10-2 11.0 CE3420-10-3 8.7 CE3420-12-1 16.0 CE3420-12-2 13.0 CE3420-12-3 10.0 CE3420-12-7 17.0 CE3420-16-1 19.1 CE3420-16-2 15.1 CE3420-16-6 20.0 CE3420-16-7 13.5 Friction Washer The fliction washer is available separately. ◎ Specifications and/or dimensions in this catalog are subject to change without notice. ◎ Your checking the latest specifications with our drawings would be highly appreciated. http://www.ddknet.co.jp 4