TDK MLCC Presentation CGJ series l High Reliability Series Contents Purp os e / Ob je c tive s TDK MLCC Line up Se rie s Conc e p t Ca p Ra ng e Fe a ture s Ap p lic a tions De s ig n Tools /Re s ourc e s Pa rt Numb e r De s c rip tion Summa ry Capacitors Business Group TDK MLCC Presentation CGJ series l High Reliability Series Purpose To p rovid e a g e ne ra l ove rvie w of TDK’s “CGJ Hig h Re lia b ility Se rie s ” Ca p a c itor Objectives De fine TDK’s CGJ Hig h Re lia b ility Se rie s c a p a c itors Hig hlig ht the fe a ture s a nd a p p lic a tions of TDK’s CGJ Se rie s Ca p a c itors Exp la in TDK’s CGJ s e rie s p a rt numb e r s truc ture TDK • 2 TDK MLCC Presentation • Wide range of case size and superior dimension precision • Available in EIA class 1 and 2 dielectrics up to 50V • 01005 ~ 2220 / C0G, SL, X5R, X6S, X7R, X7S, Y5V • 4V ~ 50V / up to 100 µF Mid Voltage • Unique design allows for higher voltage in smaller case size • Available in 100V, 250V, 450V, and 630V • 0402 ~ 2220 / C0G, X6S, X7R, X7S, X7T • 100V ~ 630V / up to 15 µF High Voltage • Advance design provides improved withstanding voltage • Available rating up to 3000V • 1808 ~ 1812 / C0G, X7R, X7S • 1000V ~ 3000V / up to 10 nF • Stable temperature characteristics up to 150ºC • Highly precise temperature performance ( 7.5%) up to 125º C • 0402 ~ 1210 / X8R • 16V ~ 100V / up to 10 µF • Design with higher Q factor than standard capacitors • Excellent attenuation and high self resonance frequency (SRF) • 0201 / C0G • 25V / up to 20 pF Flip Type • Flipped geometry provides lower inductance than standard capacitor • Special design allows for adequate high frequency current to IC • 0204 ~ 0612 / X5R, X6S, X7R, X7S • 4V ~ 50V / up to 10 µF Open Mode • Unique design allows for increase resistance to mechanical bending • Improved performance in vibration and electrical stresses • 0805 ~ 2220 / X7R, X8R • 16V ~ 630V / up to 22 µF • Improved bending resistance and temperature cycle performance • Termination technology available for most case sizes including arrays • 0805 ~ 3025 / X7R, X7S, X7T • 16V ~ 630V / up to 100 µF Conductive Epoxy • AgPdCu termination for conductive glue mounting • Improved mechanical/thermal strength when used with conductive glue • 0402 ~ 1210 / C0G, X7R, X8R • 25V ~ 100V / up to 10 µF CER Controlled ESR • Unique design allows for specified “controlled” ESR • Same no-hassle mounting method as standard 2-terminal components • ESR is controlled without affecting the ESL • 0603 ~ 0805 / X5R • 4V ~ 10V / up to 10 µF CEU Serial Design • 2 series-connected capacitors in one body • Improved bending resistance and temperature cycle performance • Ultra high reliability design for automotive battery line applications • 0603 ~ 0805 / X7R • 50V / up to 100 nF CGA Automotive Applications • Qualified to CDF AEC Q-200 automotive testing standard • Manufactured using matured process for guaranteed performance • Available in C0G, X7R and X8R temperature characteristics • 0402 ~ 2220 / C0G, X5R, X7R, X7S, X7T, X8R • 6.3V ~ 630V / up to 47 µF CGJ High Reliability Applications • Extensive testing to ensure higher reliability and longer life • Reliability tests based on MIL-STD requirements • Guaranteed TC Bias and Hot IR performance • 0402 ~ 1206 / C0G, X7R • 6.3V ~ 50V / up to 10 µF CKC 2-in-1 Array 4-in-1 Array • Allows for reduction of PCB space and mounting time • Unique electrode design reduces crosstalk • Also available in soft termination for higher reliability performance • CKCN27 ~ CKCA43 / C0G, X5R, X7R • 6.3V ~ 50V / up to 2.2 µF CKD Feed Through • Optimized for noise bypass with signal and power source circuits • Can be used for meeting EMC requirements • Ideal for use at higher frequencies due to low parasitic inductance • 0402 ~ 1206 / up to 125ºC temperature range • 6.3V ~ 50V / up to 22 µF CKG Mega Cap • Advance design for twice the capacitance on single footprint • Improved vibration and thermal/mechanical stress performance • Lower ESR and ESL than ALU and TA capacitor • CKGxxK ~ CKGxxN / X5R, X7R, X7S, X7T • 16V ~ 630V / up to 100 µF CLL Ultra Low Inductance General Applications C High Temperature High Q Soft Termination • Unique internal structure allows cancelation of magnetic fields to reduce equivalent series inductance • Eight sided terminal electrode design in one capacitor • 0603 ~ 0805 / X7R, X7S • 4V ~ 10V / up to 4.7 µF TDK • 3 TDK MLCC Presentation CGJ series l High Reliability Series- Series Concept - Concept Image Applications Qualification Reliability CGJ series CGA series C series - General Applications - AEC-Q200 select MIL-STD AEC-Q200 TDK Standard Specifications • • • • Smart Meter/Smart Grid Solar Micro Inverters Industrial /Military/Medical Electronics Applications requiring Hi-Rel components • • • • • • Engine Control Units Sensor Modules Automotive Battery Line Anti-lock Break System Automotive Infotainment System EV/HEV/PHEV Battery Control • • • • • • General Consumer Electronics Mobile Communication Equipment Power Supply Circuit Office Automation Equipment Servers/PCs/Laptops/Tablets Test & Measurement Equipment Capacitance Range TDK • 4 TDK MLCC Presentation Insulation Resistance Volta g e Proof Te s t (DWV) Ca p a c ita nc e / Dis s ip a tion Fa c tor (DF, Q) Exte rna l Ap p e a ra nc e / Vis ua l Ins p e c tion Phys ic a l Dime ns ion Sold e ra b ility Te mp e ra ture Cha ra c te ris tic s De fle c tion (Be nd ing ; Boa rd Fle x) Op e ra ting Life Commercial Grade C Series Automotive Grade CGA Series High Reliability Grade CGJ Series 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot 100% of e a c h lot Sa mp le d e a c h lot 100% 100% Sa mp le d e a c h lot Sa mp le d e a c h lot Sa mp le d e a c h lot Sa mp le d e a c h lot Sa mp le d e a c h lot Sa mp le d e a c h lot Qua lific a tion Only Qua lific a tion Only Sa mp le d e a c h lot (n= 10) Qua lific a tion Only Qua lific a tion Only Sa mp le d e a c h lot (n= 10) Qua lific a tion Only Qua lific a tion (X• RV for 1,000 hrs ) Qua lific a tion (X• RV for 2,000 hrs ) Qua lific a tion (RV only) Qua lific a tion (RV a nd LV) Bia s Humid ity - De s truc tive Phys ic a l Ana lys is (DPA) - Hig hly Ac c e le ra te d Life Te s t (HALT) - - DC Bia s / ESR / Bre a kd own Volta g e - - Sa lt Wa te r Imme rs ion / Tin Whis ke r - - Qua lific a tion Only Sa mp le d e a c h lot (n= 10) Sa mp le d e a c h lot (n= 60) Qua lific a tion Only (n= 50) Qua lific a tion Only *Ple a s e re fe r to TDK Sp e c ific a tions (www.td k.c om) a nd Ce rtific a te of Comp lia nc e for more d e ta il on te s t me thod a nd a c c e p ta nc e c rite ria a s we ll a s s a mp le d lot s ize . TDK • 5 Customer Support Manufacturing Requirements Data Requirements TDK MLCC Presentation Commercial Grade C Series Automotive Grade CGA Series High Reliability Grade CGJ Series Certificate of Compliance - - Each Lot (Web) Electrical Test Report - - Each Lot (Web) Qualification - PPAP PPAP+ Life Estimation - FIT & MTTF (PPAP) FIT & MTTF (web) Re-validation - - Annually TQS-9000 (internal qualification) ISO-9001Ce rtific a tion ISO-14001 Ce rtific a tion TS-16949 Ce rtific a tion - Prod uc t Ma turity 0 Months 6 Months or g re a te r 12 Months or g re a te r 3 / 3 /7 Fa ilure Ana lys is Polic y Fa ilure Ana lys is Priority FIFO FIFO RUSH 1x 1.5x 2x Typ ic a l Pric e Pre mium * *Typ ic a l p re mium a re for s ta nd a rd va lue s . TDK • 6 TDK MLCC Presentation CGJ series l High Reliability Series - Cap Range - Ca p Ra ng e : Reliability tests based on MIL-STD requirements Qualified to AEC-Q200 Manufactured using matured process for guaranteed performance 0402 ~ 1206 / C0G, X7R 6.3V ~ 50V / up to 10uF AEC Q-200 630V Ra te d Volta g e Ra te d Volta g e 630V C series - Mid Voltage 50V CGA series 50V C series - General Application - CGJ series 100uF 10uF Ca p a c ita nc e Ra ng e 47uF 100uF Ca p a c ita nc e Ra ng e Select MIL-STD TDK • 7 TDK MLCC Presentation CGJ series l High Reliability Series- Features - Features: Anti-Counterfeit The seal to assist in the identification of authentic TDK CGJ products. The condition of the seal also indicates if the product has been tampered with in the supply chain Certificate of Compliance Documentation is provided for each CGJ lot online: http://www.tdk.com/product-validation.php CGJ series AEC Q-200 RFID Label RFID Label to allow integration with inventory management programs Select MIL-STD Premium Level Service Customer priority backed by local US factory. TDK offers the highest level of customer service for claims, technical data and inventory needs for CGJ Series products. Increased Evaluation To promote extended life TDK • 8 TDK MLCC Presentation CGJ series l High Reliability Series- Applications Smart Meter / Smart Grid Electric Vehicle Charging Station High Reliability Guaranteed Applications Solar Micro Inverter Telecom Base Station CGJ Series Class 1 & 2 Medical Equipment LED Lighting Military Communication Equipment TDK • 9 TDK MLCC Presentation CGJ series l High Reliability Series- Design Tools/Resources - http://www.tdk.com/tvcl.php http://www.tdk.co.jp/ccv/index.asp http://www.tdk.com/seat.php http://www.mouser.com/Search/Refine.aspx?Ne=254016&N=1323038+4232846+4294963871 TDK • 10 TDK MLCC Presentation CGJ series l High Reliability Series- Part Number Description (1) (2) (3) CGJ5 L 2 (1) Series/Dimension Code Series Code EIA CGJ – Extended Life 2 3 4 5 0402 0603 0805 1206 L (mm) W (mm) C0G X7R -55 ~ 125ºC -55 ~ 125ºC Symbol J K Capacitance Tolerance 5% 10% X7R 1A 106 K (3) Voltage Condition for Life Test Thickness Symbol Thickness Code Condition Code Condition 0.50 0.80 1.25 1.60 B C E F 0.50 mm 0.60 mm 0.80 mm 0.85 mm H J L 1.15 mm 1.25 mm 1.60 mm 1 2 1 x R.V. 2 x R.V. 3 4 1.5 x R.V. 1.2 x R.V. 30 ppm/ºC 15% (7) Capacitance Tolerance Code (7) Symbol Capacitance Change 0 (6) T (mm) Nominal (4) Temperature Characteristics Temperature Range (5) (2) Nominal Thickness Code T(mm) 1.00 0.50 1.60 0.80 2.00 1.20 3.20 x 1.60 Temperature Characteristics (4) (5) Rated Voltage Code (Vdc) Symbol Rated Voltage (VDC) 0J 1A 1C 1E 1H 6.3 10 16 25 50 (6) Nominal Capacitance (pF) Symbol 101 102 105 106 Cap Value (pF) Cap Value (nF) 100 pF 1,000pF 1,000,000 pF 10,000,000 pF 0.1 nF 1 nF 1,000 nF 10,000 nF Cap Value (µF) 0.0001 µF 0.001 µF 1 µF 10 µF The capacitance is expressed in three digit codes and in units of pico Farads (pF). The first and second digits identify the first and second significant figures of the capacitance. The third digit identifies the multiplier. R designates a decimal point. TDK • 11 TDK MLCC Presentation CGJ series l High Reliability Series- Summary - Summa ry: TDK’s CGJ series is the highest reliability multilayer ceramic capacitor offered by TDK through increased evaluation in the manufacturing process The CGJ series offers additional benefits such as: Tamper Proof Seal, RFID Label, Certificate of Compliance, and Premium Level Service TDK has design tools to help support optimal MLCC component selection Why TDK: World Class Supplier ppb Quality Local Factory Support Zero restrictive or banned materials TDK • 12