CD41__99C, CS41__99C CC41__99C, CN41__99C ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 http://www.pwrx.com TM POW-R-BLOK Single & Dual Diode Isolated Module 100 Amperes / 2000 to 2500 Volts CD41__99C, CS41_99C, CC41__99C, CN41_99C Single & Dual Diode Isolated TM POW-R-BLOK Module 100 Amperes / 2000 to 2500 Volts Description: Powerex Single and Dual Diode Modules are designed for use in applications requiring rectification and isolated packaging. The modules are isolated for easy mounting with other components on a common heatsink. Features: Electrically Isolated Heatsinking Compression bonded construction Low Thermal Impedance for Improved Current Capability RoHS Compliant UL Recognized (E78240) Benefits: Ordering Information: Outline Dimensions Dimension Inches Millimeters A 3.62 92 B 0.83 21 C 3.15 80 D 1.18 30 F 0.83 21 G 0.79 20 H 0.79 20 K 0.24 6.2 L 0.63 16 M 0.51 13 N 0.33 8.5 U M5 M5 Select the complete nine digit module part number from the table below. Example: CD412099C is a 2000Volt, 100 Ampere Dual Diode Isolated TM POW-R-BLOK Module No Additional Insulation Components Required Easy Installation No Clamping Components Required Reduce Engineering Time Applications: Type CD41 CS41 CC41 CN41 Voltage Current Volts Amperes (x100) 20 22 24 25 99 (100 A) Version C Power Supplies Bridge Circuits AC & DC Motor Drives Battery Supplies Large IGBT Circuit Front Ends Lighting Control Heat & Temperature Control Welders Note: Dimensions are for reference only. Revision Date: 05/20/2013 CD41__99C, CS41__99C CC41__99C, CN41__99C ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 http://www.pwrx.com TM POW-R-BLOK Single & Dual Diode Isolated Module 100 Amperes / 2000 to 2500 Volts Absolute Maximum Ratings Characteristics Conditions Symbol Units Repetitive Peak Reverse Blocking Voltage VRRM up to 2500 V Non-Repetitive Peak Reverse Blocking Voltage (t < 5 msec) VRSM VRRM + 100 V RMS Forward Current 180° Conduction, TC=101°C IF(RMS) 157 A Average Forward Current 180° Conduction, TC=101°C IF(AV) 100 A Peak One Cycle Surge Current, Non-Repetitive 50 Hz, 60% VRRM reapplied, Tj=150°C IFSM 2,600 A I2t for Fusing for One Cycle, 10 milliseconds 50 Hz, 60% VRRM reapplied, Tj=150°C I2t 34,400 A2 sec Operating Temperature TJ -40 to +150 °C Storage Temperature Tstg -40 to +150 °C 35 4 53 6 160 5.64 in.-Lb. Nm in.-Lb. Nm g oz. 2500 3000 V V Max. Mounting Torque, M5 Mounting Screw on Terminals Max. Mounting Torque, Module to Heatsink Module Weight, Typical V Isolation @ 25C 50 – 60 Hz, 1 minute 50 – 60 Hz, 1 second Vrms Information presented is based upon manufacturers testing and projected capabilities. This information is subject to change without notice. The manufacturer makes no claim as to the suitability of use, reliability, capability, or future availability of this product. Revision Date: 05/20/2013 CD41__99C, CS41__99C CC41__99C, CN41__99C ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 http://www.pwrx.com TM POW-R-BLOK Single & Dual Diode Isolated Module 100 Amperes / 2000 to 2500 Volts Electrical Characteristics, TJ=25°C unless otherwise specified Characteristics Symbol Test Conditions Min. Max. Units Repetitive Peak Reverse Leakage Current IRRM Up to VRRM, TJ=150°C 12 mA Peak On-State Voltage V FM IFM =330A 1.65 V Threshold Voltage, Low-level Slope Resistance, Low-level V(TO)1 rT1 TJ = 150°C, I = 16.7% x IT(AV) to IT(AV) 0.85 1.88 V mΩ Thermal Characteristics Characteristics Symbol Max. Units Thermal Resistance, Junction to Case DC Operation RΘJ-C Per Junction, both conducting 0.35 °C/W Thermal Resistance, Case to Sink Lubricated RΘC-S Per Module 0.15 °C/W Revision Date: 05/20/2013 CD41__99C, CS41__99C CC41__99C, CN41__99C ® TM POW-R-BLOK Single & Dual Diode Isolated Module 100 Amperes / 2000 to 2500 Volts Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 http://www.pwrx.com Maximum Transient Thermal Impedance Maximum On-State Forward Voltage Drop (Junction to Case) ( Tj = 150 C ) 0.4 Thermal Impedance - Rjc - °C/W On-State Voltage - Vfm - Volts 5 4 3 2 0.35 0.3 0.25 0.2 0.15 0.1 1 0.05 0 10 100 1000 0 0.001 10000 0.01 0.1 Instantaneous On-State Current - Ifm - Amperes (Sinusoidal Waveform) 100 (Sinusoidal Waveform) 160 150 180° 120° 140 Max. Case Temperature - Tcase - °C Maximum Power Dissipation Per Diode - Watts 10 Maximum Allowable Case Temperature Maximum On-State Power Dissipation 90° 120 60° 100 30° 15° 80 60 40 140 130 120 15° 30° 110 60° 100 90° 120° 180° 90 20 0 80 0 20 40 60 80 100 120 0 20 40 60 80 100 Average On-State Current - If(av) - Amperes Average On-State Current - If(av) - Amperes Maximum On-State Power Dissipation Maximum Allowable Case Temperature (Rectangular Waveform) 120 (Rectangular Waveform) 250 150 360° 200 Max. Case Temperature - Tcase - °C Maximum Power Dissipation Per Diode - Watts 1 Time - t - Seconds 270° 180° 120° 150 90° 60° 30° 100 15° 50 140 130 120 110 100 30° 60° 90 90° 120° 15° 180° 80 270° 360° (DC) 0 0 20 40 60 80 100 120 140 Average On-State Current - If(av) - Amperes 160 180 200 70 0 20 40 60 80 100 120 140 160 180 Average On-State Current - If(av) - Amperes Revision Date: 05/20/2013 200 CD41__99C, CS41__99C CC41__99C, CN41__99C ® Powerex, Inc., 173 Pavilion Lane, Youngwood, Pennsylvania 15697 (724) 925-7272 http://www.pwrx.com TM POW-R-BLOK Single & Dual Diode Isolated Module 100 Amperes / 2000 to 2500 Volts 6-Pulse Bridge Circuit Total Power Dissipation vs Maximum Rated Output Current 800 800 Rθ S-A ( C/W) 700 0.08 0.10 600 600 0.12 0.15 500 500 0.20 400 400 0.30 300 300 0.40 200 200 0.60 0.80 1 100 100 2 0 0 0 20 40 60 80 100 Ambient Temperature ( C) 120 140 160 0 50 100 150 200 Bridge Output Current (A) 250 300 Six-Pulse Bridge Circuit Total Power Dissipation and Maximum Rated Output Current With Sink to Ambient Resistance of Heatsink as a Parameter. Revision Date: 05/20/2013 Total Power Dissipation (W) Total Power Dissipation (W) 700