MESSRS : Product Drawing CUSTOMER'S PRODUCT NAME: TDK PRODUCT NAME: DC/AC INVERTER UNIT CXA- L0605C-VxL TENTATIVE *Notice Product Drawing is not contract. This is only technical data. This technical data may change internal description without any notice. When you design final product please request us specification through our sales or distributors. After you receive the specification, the contract is effective on signature of the specification. TDK-Lambda Corporation PREPARED BY April.12.2010 K.Negoro APPROVED BY AUTHORIZED BY April.12.2010 April.12.2010 K.Yamaishi H.Masuoka DWG.No. CTR-3818-X Precautionary Notes Regarding the Use of This Inverter When using this product, give due consideration to the precautionary notes described below and ensure a safe design. Inappropriate use may result in electric shock, injury or fire. Warning TE NT AT IVE This product is subject to high voltage. Do not touch it while the power is on. Failing to do so may result in electric shock. Caution This product is designed for lighting Cold Cathode Fluorescent Lamps. Do not use it with any other load. Store this product under the conditions defined in the specification document. Do not store this product in an environment where dust, dirt or corrosive gas(salt,acid,base, etc.) is present. This product is subject to high voltage. If there is a possibility that the user may touch the product, provide a proper warning indication in order to draw the user's attention. This product is designed for use with general electronic equipment. If it is to be used with medical equipment that directly affects human life or for the control of transportation equipment to which passengers entrust their lives, provide thorough fail-safe measures. Consult us before using if this product is to be installed in a habitual vibration environment (vehicle, etc.). Avoid using this product under high temperatures or high humidity or in an environment in which dust, dirt or any corrosive gas (salt,acid,base, etc.) is present. Also,be careful not to allow the formation of dew condensation. It may result in damage or electric shock. If the product does not have a built-in protective circuit (circuit breaker, fuse, etc.), it is recommended that a fuse be used at the input stage to prevent the generation of smoke or fire in the event of a malfunction. Even when the product has a built-in protective circuit (circuit breaker, fuse, etc.), the circuit may not function properly due to inappropriate operating conditions or power-supply capacity. It is recommended that an appropriate protective circuit (circuit breaker, fuse, etc.) be provided separately from the built-in circuit. Use the product only within the specified input voltage, output power, output voltage and operating temperature ranges. Exceeding these values may result in damage, etc. Provide a measure for the prevention of surge voltage due to lightning, etc. Abnormal voltage may result in damage, etc. To prevent problems from occurring as a result of a short circuit in the high voltage section, be sure to take appropriate measures to prevent the entry of foreign substances into the inverter after it is installed. This product is not designed to provide resistance to radiation. In order to protect the inverter from vibration and shock, be sure to use all the mounting holes when installing the inverter. Ripples could be superimposed on the voltage and the current in the input source connected to the inverter , depending on the impedance in the input source, wiring, etc. When you select an input source, please check waveforms, etc on the final set. Please use all the mounting holes, because to defend the converter from vibration and impact. Handling Precautions This product uses thin wires. Observe the following precautions and handle it with care so as not to cause wire breakage. Broken wire may result in damage, etc. Do not stack multiple products on top of one another. Do not allow the product to come in contact with tools, etc. Do not apply excessive stress during installation. It may cause chipping and cracking,resulting in damage, etc. Provide clearance between the high-voltage section of this product and the frame body on which the product is installed and also the conductor section as on page 2 , [1] ”Outline” . Do not use the product after it has been dropped because there is the possibility that components have been damaged. No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 1 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) 1. Part Name The part name is CXA-L0605C-VxL 2. Contents Item TE NT AT IVE Attched view Page 1.Appearance,Structure and Dimensions refer to [1] 3 refer to [1] 4 Absolute Maximum Ratings refer to [2] 5 3.Electrical Characteristics refer to [3] 5 4.Test circuit refer to [4] 6 5.Reliability Test refer to [5] 7 6.Packing and Marking refer to [6] 8 refer to [7] 8 Outline Pin configration 2.Characteristics 7.Others Test Cond Std Warranty Others No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 2 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) ●Features● ・This inverter is one lamp. It has Dimming function(Analog Dimming System) and Remote function. ・The high-voltage area (terminals and patterns) is coated with silicone so as to avoid the defects caused by dust. ・This product is conformity to RoHS directive.（※） （※）Conformity to RoHS Directive:This means that, in conformity with EU Directive 2002/95/EC, lead, cadmium, hexavalent chromium, and specific bromine-based flame retardants, PBB and PBDE, have not been used,excep t for exempted applications. TE NT AT IVE [1] Outline 1-1. Outline ② ① 2-φ2.2±0.2 SM02B-BHSS-1-TB (JST) 1 1 CN2 1 CXA-L0605C-VJL 0703 MADE IN JAPAN 1 T1 1 SM02(8.0)B-BHS-1-TB (JST) 82±0.2 CN1 12.8±0.2 20max. (4.5) 95.5max. (4) ③ Silicone (1) 8max. ａ:45mm part generating high voltage (all the 45mm part from the edge of the board)※ ※Please secure 3mm or longer space distance from the high voltage generating area in all directions. Please see Note 1-3 for the details. Tape Unit : mm Weight : 13.7g typ. The dimensional deviation not instructed is assumed to be ±0.5mm No. Part Description Material Qu Remark PCB Composite (CEM-3) 1 UL94V-0 t=1.0 - 53261-0571 1 Molex 51021-0500 SM02(8.0)B-BHS-1-TB（LF)(SN) 1 JST BHR-03VS-1 SM02B-BHSS-1-TB(LF)(SN) 1 JST BHSR-02VS-1 ① ② Input Connector CN1 ③ Output Connector CN2 *Part Name example Inverter Mates With C X A - L 0 6 0 5 C - V□ L The position of High Voltage Output terminal ： Ｌ-Left side Output Power：4～5W Output Connector---J：SM02(8.0)B-BHS-1-TB（LF)(SN) S：SM02B-BHSS-1-TB(LF)(SN) Output Current：6mArms typ Input Voltage：5V typ Dimming System：Analog Dimming Changing of CXA-L0605-VxL No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 3 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) 1-2. Connector Configuration Output side CN2 (CXA-L0605-VJL) Pin No. Symbols Input side Pin No. Symbols Ratings Notes Vin 4.75～5.25V CN1-2 GND 0V CN1-3 Vrmt 0V / 2.5V-Vin CN1-4 CN1-5 Vbr N.C. 0-0.4V : OFF 2.5-Vin : ON V HIGH Ratings 600Vrms 6mArms CN2-2 N.C. - CN2-3 V LOW (2V) TE NT AT IVE CN1-1 CN2-1 0～3V Output side CN2 (CXA-L0605-VSL) Pin No. Symbols Control - N.C. Ratings CN2-1 V HIGH 600Vrms 6mArms CN2-2 V LOW (2V) Note1-1. Marking of TDK part No, Date code, Country of origin. 1) TDK part No., Date code, Country of origin, TDK-Lambda Logo, is marked on the transformer. 2) Date code example. (ex. Jul. 3. 2010) 0 7 0 3 Two digits of production day. One digit of production month. (Oct. : X, Nov. : Y, Dec. : Z). Last digit of production year. 3) Country of origin code example. (ex. MADE IN JAPAN.MADE IN MALAYSIA). Note1-2. For circuit connection, please pr efer to test circuit diagram [4]. Note1-3. Please use minimum of 3mm clearance (all directions) between inverter high voltage area and any conductors. Please refer to mechanical drawing for marking of high voltage area. Note1-4. Open voltage (strike voltage) is measured across the transformer secondary winding at no load as the reading at the output connector would be less t han the actual value. Note1-5. If the start up voltage falls below Cold Cathode Tube strike voltage, the C CFL will not light up easily specially at lower ambient temperature. Please review mounting instruction to avoid any abnormal operation due to coupling/leakage capacitance of inverter high volt age area to any surrounding conductor. Fig1.High Voltage Code OK NG LCD MODULE CN2 CN2 LCD MODULE No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 4 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) Note1-6. Please check your lamp characteristic for minimum operational current and set the limit point in your design to avoid flickering and/or abnormal operation. Note1-7. For proper operation of circuit protection (fuse or IC PROTECTOR),Please use mi nimum of 3.0A capacity for input power supply. Note1-8. Impedence from the wire connection can cause a ripple in the input. The product has an internal fuse TE NT AT IVE of 1.5A. Please check that input current peak wave form does not exceed 1.5A. [2] Absolute maximum ratings Items Symbols Specification Unit Vin 0～5.25 V Load Resistance RL 110max. kΩ Operating Temp. range Ta -20～70 ℃ Storage Temp. range Ts -30～85 ℃ Humidity range RH 95 %RH Input Voltage ［3］Electrical specifications Item Symbol Output Current (Dimmingmax.) Output Current (Dimmingmin.) Input Current Frequency Open Circuit Voltage Notes A maximum wet ball temperature is 38℃ No dew. Conditions Specifications Unit Vin [V] Ta [℃] RL [kΩ] Vbr [V] MIN. TYP. MAX. lout1 4.75～5.25 23±5 80 0 5.4 6 6.6 lout2 4.75～5.25 -20～70 80 0 5.3 6 6.7 lout3 4.75～5.25 23±5 80 3 2.4 3 3.6 Iin 5 -20～70 80 0 - 0.8 1.0 A F 4.75～5.25 -20～70 80 0 35 45 55 kHz Vopen 4.75～5.25 -20～70 ∞ 0～3 1.5 1.6 - kVrms No. MATERIALS NAME QU mArms MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 5 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) [4] Test circuit CN2-1 (VHIGH) CN1-4 (Vbr) CN1-5 (NC) CN2-3 (VLOW) CN1-2 (GND) SW1 b T1-6 CN1-3 (Vrmt) CN2-1 (VHIGH) TE NT AT IVE a V - T1-1 CXA-L0605-VJL SM02(8.0)B-BHS-1-TB (JST) Vin 4.75～5.25V Vrmt 5V CN1-1 (Vin) A - CXA-L0605-VSL SM02B-BHSS-1-TB (JST) lin Vbr 0～3V V - V - Vbr=0V:Dimmingmax. NC F F Note.4-1.SW1(ON/OFF) Operation is as following; 1000:1 CN2-2 (VLOW) RL Iout A ～ V ～ Vopen Note4-2.Safety Function SW1 Operation of unit V Digital Multiple Meter(ADVA NTEST R6451A or equivalent) a Operation A DC Current Meter(ADVANTEST R6451A or equivalent) F Frequency Countor(ADVANTE ST R6452A or equivalent) b Non operation Open Non operation V ~ True RMS Meter(KEITHLEY 2001 or equivalent.) A ~ 1000:1 High Frequency Current Mete r(KEITHLEY 2001 or equivalent) High Voltage Probe (Tektronix P3000 or equivalent) LCD module Connected chart (reference) DC-AC inverter VLOW Vrmt terminal circuit (Reference) LCD module CN1-1 Vin CN1-3 Vrmt A 10kΩ 47.1kΩ 10kΩ 22kΩ VHIGH IC1 Lamp Connect the High Frequency Current Meter to the Low-Voltage (VLOW) si de. No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 6 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) [5] Reliability test Following test items are assured. Conditions Judgement Low Temp. Non operational -30°C 500h Low Temp.operational -30°C 500h Load cond.:TYP High Temp. Non operational 85°C 500h High Temp.operational 80°C 500h Load cond.:TYP Heat shock -30°C to 80°C 30min.Each 100 Cycles TE NT AT IVE Items Electrical and apperrance should be in the spec. Humidity (Non operational) 60°C 90~95%RH 500h Vibration 10~57Hz Amplitude 0.75mm or 9.8m/s2 58~500Hz 9.8m/s2 Sweep:11min 60min each axis X,Y,Z Shock 980m/s2 11ms Harf-sine pulse 1 time each axis ±X,Y,Z No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 7 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4) [6] Packing and Marking A shipping box is packaged to avoid from water or damage. Following items are printed on the box. 6-1. TDK part No. CXA-L0605C-VxL 6-2. Manufacture TE NT AT IVE 6-3. QTY. Tray (25pcs)×8stack= 200pcs/box (Cardboard) Outer carton (400mm:L)×(333mm:W)×(149mm:H) Marking TDK Part No. Manufacture QTY. ［7］ Others 7-1.Test conditions Unless otherwise specified, the temperature to be (25±15)℃ and humidity to be (65±20) %RH. 7-2. Warranty Warranty shall be for one year after delivery, and those products causing failure during the warranty period and which failures are attributed to the manufa cturer's responsibility shall be replaced at no charge. 7-3.Oters When any doubt arises about th is specification, it shall be discussed and decided upon between both parties. Shipment inspection result sh eet are subject to change without notice. No. MATERIALS NAME QU MATERIAL REMARK PRODUCT NAME or MODEL,TITLE DC-AC INVERTER UNIT CXA-L0605C-VxL TDK-Lambda TDK-L ambda NAME OF DRAWING DRAWING No. PAGE Product Drawing CTR-3818-X 8 <The specifications may be changed without any notice.> TSB-08-01-05(00) form-6(A4)