D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf PRODUCT OVERVIEW The D1U-W-1600 is a 1600 Watt, power-factor-corrected (PFC) front-end power supply for hot-swapping redundant systems. The main output is 48V and standby output of either 5V or 3.3V. Packaged in 1U low profile, it is designed to deliver reliable bulk power to servers, workstations, storage systems or any 48V distributed power architecture systems requiring high power density. The highly efficient electrical and thermal design with internal cooling fans supports reliable operation conditions. The D1U-W-1600 is designed to auto-recover from over-temperature faults. Status information is provided with front panel LEDs, logic signals and I2C management interface. Three units can be packaged into an optional 19” 1U power shelf to provide up to 4.8kW of power. The S1U-X3 is a 1U x 19” EIA Rack Mount Power Shelf designed for holding three D1U Front End Power Supplies in current sharing applications. It is intended for distributed power architecture applications in the Servers, Storage Networking and Data Communications markets. There are two lug terminal connections for #2 AWG cabling for the DC output. System connection through the I2C bus reports the performance status of the power supplies within the power shelf. Two Power Shelves can operate in parallel by an optional Shelf-to-Shelf cable, doubling the power output to the maximum capability of 9.6kW for two 48V power shelves. SELECTION GUIDE FEATURES Part Number RoHS compliant D1U-W-1600-48-HC2C D1U-W-1600-48-HA2C D1U-W-1600-48-HB2C D1U-W-1600-48-HC1C D1U-W-1600-48-HA1C D1U-W-1600-48-HB1C 1600W (220Vac), 1200W (110Vac) Output power 48V Main output, 3.3V, 5V or 12V standby output 1U sized; dimensions 12” x 4.75” x 1.6” 17.5 Watts per cubic inch density N+1 redundancy capable, including hot-docking Active current sharing on main output Over-voltage, over-current, over-temperature protection Main Output Standby Output Airflow 1600W 1600W 1600W 1600W 1600W 1600W 1200W 1200W 1200W 1200W 1200W 1200W 48V 48V 48V 48V 48V 48V 3.3V 5V 12V 3.3V 5V 12V Back to front Back to front Back to front Front to back Front to back Front to back Description S1U-3X-16-A-48-RC Power shelf for 48V D1U INPUT CHARACTERISTICS Parameter Conditions Min. Input Voltage Operating Range Low Line AC High Line AC 90 180 47 78.5 70.5 Input Frequency Turn-on Input Voltage Turn-off Input Voltage Maximum Input Current I²C Bus Interface with status indicators Inrush Current www.murata-ps.com Power Output Low Line AC Part Number Internal cooling fans Optional 1U x 19” power-shelf Power Output High Line AC Power Factor Ramp up Ramp down Low Line AC 90Vac High Line AC 180Vac Cold start between 0-1msec Output load >90% Output load >50% Typ. 50/60 Max. 140 264 63 86.5 78 15 10 90 Units Vac Hz Vac Arms Apk 95% 75% Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 1 of 7 D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf OUTPUT VOLTAGE CHARACTERISTICS Output Voltage 48V 3.3Vsb 5Vsb 12Vsb Parameter Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Output Current Load Capacitance Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Operating Range Load Capacitance Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Operating Range Load Capacitance Voltage Set Point Accuracy Line and Load Regulation Ripple Voltage & Noise1 Operating Range Load Capacitance Conditions Min. Typ. Max. Units 49.44 480 33 10000 mV p-p A μF 48 46.54 20MHz Bandwidth 2 Vdc 3.3 3.2 Vdc 3.4 50 4.5 1530 20MHz Bandwidth 0 mV p-p A μF 5 4.85 20MHz Bandwidth 0 Vdc 5.15 50 4 1530 mV p-p A μF 12.4 120 1.7 1530 mV p-p A μF 12 11.2 20MHz Bandwidth 0 Vdc OUTPUT CHARACTERISTICS Parameter Conditions Remote Sense Efficiency Output Rise Monotonicity 240 220Vac 90.6 Overshoot less than 10% for all outputs, no voltage negative between 10% to 95% during ramp up AC ramp up 1.5 PS_On activated 150 48V Ramp 1A/μs, 50% load step ±2700 3.3Vsb Ramp 1A/μs, 50% load step ±165 5Vsb Ramp 1A/μs, 50% load step ±250 12Vsb Ramp 1A/μs, 50% load step ±600 Start-up Time Transient Response Current sharing accuracy (up to 6 in parallel) At 100% load Hot Swap Transients Hold-up Time All outputs within regulation Max. load, nominal Vin Min. Typ. Max. ±10 20 Units mV % s ms mV % ms GENERAL CHARACTERISTICS Parameter Conditions Min. Storage Temperature Range Operating Temperature Range Operating Humidity Storage Humidity Shock Sinusoidal Vibration Non-condensing -40 0 10 5 Non-condensing Typ. 70 50 90 90 Safety Approvals 30G non operating 0.5G, 5 – 500 Hz operating Calculated per Bellcore at Ta=30°C 200 Demonstrated 200 ISO 7779-1999 c-CSA-us (CSA 60950-1-03/UL 60950-1, First Edition) TUV approval (Bauart) EN 60950-1:2001 Input Fuse Material Flammability Power Supply has internal 20A/250V fast blow fuse on the AC line input UL 94V-0 Switching Frequency 90KHz for Boost PFC Converter 165KHz for Main Output Converter 200KHz for Standby Output Converter Weight 2.1kg MTBF Acoustic Max. 60 Units °C % Khrs Khrs dB LpAm 1 Ripple and noise are measured with 0.1 uF of ceramic capacitance and 10 uF of tantalum capacitance on each of the power supply outputs. The output noise requirements apply over a 0 Hz to 20 MHz bandwidth. A short coaxial cable with 50ohm scope termination is used. www.murata-ps.com Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 2 of 7 D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf PROTECTION CHARACTERISTICS Output Voltage 48V 12Vsb 3.3Vsb 5Vsb Parameter Conditions Min. Over-temperature Over Voltage Over Current Over Voltage Over Current Over Voltage Over Current Over Voltage Over Current Auto-restart Latching Latching Latching Latching Latching Latching Latching Latching 55 54 37 13 2.5 3.57 6.5 5.6 5 Conditions Min. Typ. Max. Units 65 59 42 14 3 4.02 8 6 7 °C V A V A V A V A Max. Units ISOLATION CHARACTERISTICS Parameter Insulation Safety Rating / Test Voltage Isolation Material Flammability Grounding Typ. Input to Output - Reinforced 3000 Vrms Input to Chassis - Basic 1500 Vrms Output to Chassis Output to Output UL 94V-0 Main Output Return and Standby Output Return are connected internally. 100kΩ resistor parallel with 100nF capacitor is connected between Return and power supply chassis. Main Output Return should be connected to the System Chassis. CONTROL SIGNALS Status Conditions Description LED Off Flashing Yellow Flashing Green Green No AC input to all PS Power Supply Failure Main Output Absent Power Supply Good Status PS-ON, PGOOD, ACOK, PS_BAD, FANFAIL, OT Warning & shutdown, AC Range Output Fault 48V Output 48V Fan1 Monitor Fan2 Monitor 48V OV, 48V UV, 48V OC, Vsb Fail, Fan1 Fail, Fan2 Fail 8 bit scaled output voltage 8 bit scaled output current 8 bit scaled output current 8 bit scaled output current I2C Registers EMISSIONS AND IMMUNITY Characteristic Description Harmonics Voltage Fluctuation and Flicker Emission Conducted Emission Radiated IEC/EN 61000-3-2 IEC/EN 61000-3-3 FCC 47 CFR Parts 15/CISPR 22/EN55022 FCC 47 CFR Parts 15/CISPR 22/EN55022 ESD IEC/EN 61000-4-2 Electromagnetic Field Electrical Fast Transients/Burst Surge RF Conducted Immunity Magnetic Immunity Voltage dips, interruptions IEC/EN 61000-4-3 IEC/EN 61000-4-4 IEC/EN 61000-4-5 IEC/EN 61000-4-6 IEC/EN 61000-4-8 IEC/EN 61000-4-11 www.murata-ps.com Criteria Class A, 6dB margin Class A, 6dB margin 4kV contact discharge 8kV operational air discharge 15kV non-operational air discharge 1kV/2kV, Performance Criteria B 3 Vac, 80% AM, 1kHz, Performance Criteria A 3 A/m Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 3 of 7 D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf OUTPUT CONNECTOR AND SIGNAL SPECIFICATION DC and Signal Connector: Tyco Part # 1-6450332-7, or FCI PowerBlade # 51732-028 P1 P2 VOUT VOUT P3 P4 VOUT VRTN P5 VRTN P6 x1 x2 x3 x4 x5 AC_OK P_GOOD V_SB +OUT V_SB RETURN V_SB RETURN D PS_ON V_SB +OUT V_SB +OUT V_SB RETURN V_SB RETURN C I_SHARE I2C ADR0 I2C ADR1 I2C ADR2 PS_ PRESENT B PS_KILL VOUT SENSE+ VOUT SENSE- I2C DATA I2C CLOCK A VRTN High Level Low Level I Max Main output voltage Main output voltage, return VOUT remote sense, positive node input, connected to the +ve load point VOUT remote sense, negative node input, connected to the -ve load point Standby voltage output Standby voltage, return, tied internally to Output Return Active load sharing bus 0 – 8V -4 mA / +5 mA >2.4V (active, OK) <0.4V +4 mA -2 mA Pin Assignment Signal Name Description P1, P2, P3 P4, P5, P6 VOUT VRTN A1 Sense + A2 Sense - C5, C6, D5, D6 C3, C4, D3, D4 B1 V_SB V_SB Return I_Share D1 AC_OK Input AC Voltage “OK” signal output (Internal pull up is 10kΩ to Vsb) D2 P_Good Power good signal output (Internal pull up is 10kΩ to Vsb) >2.4V (active, Good) <0.4V +4 mA -2 mA B5 PS_Kill Floating pin will turn off P/S (shorter pin, last-make and first-break contact for hot plugging). This signal overrides PS-On in disabling the Main Output >2.1V (open, or Vsb) <0.7V (active, PS:On) N/A B6 PS_Present Internally tied to Vsb return 0V A6 PS_On Internal 1K ohm pull-up to Vsb, (accepts open collector/ drain drive), This signal to be pulled low to turn-on power supply >2.1V (open, or Vsb) <0.7V (active, PS:On) A3 A4 I2C Data I2C Clock I2C serial data bus I2C serial clock bus B2 I2C Adr0 Address input 0, internal pull-up to Vsb B3 I2C Adr1 Address input 1, internal pull-up to Vsb B4 I2C Adr2 Address input 2, internal pull-up to Vsb Vsb Vsb >2.1V, < Vsb <0.8V >2.1V, <Vsb <0.8V >2.1V, <Vsb <0.8V -4 mA -1 mA ±1 mA ±1 mA ±1 mA D1U MATING CONNECTORS 2 Solder 2 Press Fit 48V D1U mating connector Straight Right Angle Straight Right Angle MPS FCI N/A 51742-10602000CALF Pending 51762-10602000CBLF N/A 51742-10602000AALF 36-0440026-0 51762-10602000ABLF Tyco TBD TBD TBD TBD Solder connector recommended for board thickness of <0.090 www.murata-ps.com Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 4 of 7 D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf CONNECTOR TO CUSTOMER SYSTEM Signal Connector: MOLEX # 39-28-5204 OR TYCO # 281282-1 Mating Connector: MOLEX # 0039521204 Pin Assignment Signal Name Description 1 AC_OK11 Input AC Voltage ‘OK’ signal output for the 2nd shelf 2 P_Good12 Power good signal output for the 2nd shelf 3 PS_On13 Power enable for the 2nd shelf 4 NOT USED 5 AC_OK01 Input AC Voltage “OK” signal output for the local shelf 6 P_Good02 Power good signal output for the local shelf 7 PS_OnO3 Power enable for the local shelf 8 NOT USED 9 I2C Adr2 2 10 11 12 13 14 15 16 17 18 19 20 Address input 2 4 I C Clock I2C Data4 I_SHARE SENSE +5 SENSE -5 Vsb Vsb Vsb GND GND GND 2 I C serial clock bus I2C serial data bus High Level Low Level I Max open drain < 0.7V open drain < 0.7V > 2.1V (open, or Vsb) < 0.7V (active, PS:On) - 2 mA + 4 mA - 2 mA + 4 mA - 1 mA - 4 mA open drain < 0.7V open drain < 0.7V > 2.1V (open, or Vsb) < 0.7V (active, PS:On) - 2 mA + 4 mA - 2 mA + 4 mA - 1 mA - 4 mA > 2.1V, < Vsb < 0.8V Vsb Vsb ± 1 mA Standby voltage output Standby voltage output Standby voltage output GROUND GROUND GROUND All control signals are with respect to Ground. Negative currents exit the power supply. 1 Signal goes low when any one of the three power supplies loses AC Signal goes low when any one of the three power supplies fail In a standalone shelf (without I2C control) Pull this pin to GND to turn on three power supplies at the same time. With I2C control, leave this signal float and Use I2C to turn on one power supply at a time. 4 Recomended 10KOhm pull up resistor to host 3.3 or 5V rail 5 Short Sense+ to +Vout and Sens- to GND at the point of load 2 3 SHELF TO SHELF CONNECTION Signal Connector: MOLEX # 39-28-5164 OR TYCO # 281281-1 Pin Assignment Signal Name Description 1 AC_OK11 Input AC Voltage ‘OK’ signal output for the 2nd shelf 2 P_Good12 Power good signal output for the 2nd shelf 3 PS_On13 Power enable for the 2nd shelf 4 5 6 7 8 9 10 11 12 13 14 15 16 NOT USED NOT USED I2C Clock4 I2C Data4 I_SHARE SENSE +5 SENSE -5 Vsb Vsb Vsb GND GND GND www.murata-ps.com I2C serial clock bus I2C serial data bus High Level Low Level I Max open drain < 0.7V open drain < 0.7V > 2.1V (open, or Vsb) < 0.7V (active, PS:On) - 2 mA + 4 mA - 2 mA + 4 mA - 1 mA - 4 mA Vsb Vsb Standby voltage output Standby voltage output Standby voltage output GROUND GROUND GROUND Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 5 of 7 D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf MECHANICAL DIMENSIONS - D1U-W-1600-48-Hx 312,89 ±0,35 [ 12.319 ±0.013 ] 20,20 ±0,40 [ 0.795 ±0.015 ] 8,89 [ 0.350 ] REF 37,31 ±0,40 [ 1.469 ±0.015 ] 132,85 ±0,50 [ 5.230 ±0.019 ] 127,85 ±0,40 [ 5.033 ±0.015 ] 120,65 ±0,65 [ 4.750 ±0.025 ] 304,80 ±0,65 [ 12.000 ±0.025 ] 12,63 ±0,40 [ 0.497 ±0.015 ] 41.00±040 [1.614±0.015] AC Input Connector: The AC input connector is standard IEC320 C20 (20A). Dimensions: 12.00”L x 4.75” W x 1.6” H (40.7H x 120.6W x 304.90mm) MECHANICAL DIMENSIONS - S1U Power Shelf 1.709 (43.40) 0.228 (5.80) 1.252 (31.80) 15.937 (404.80) 17.315 (439.80) www.murata-ps.com 18.307 (465.00) 18.992 (482.40) NOTES: 1. The DC output terminals are of terminal block style that will allow connection using crimp type right-angle lugs accepting up to AWG#2 wire, Panduit lug LCC2-14AWF-Q or equivalent is recommended. 2. Two M6 studs at 15.88 mm centre spacing are provided for connection to each pole. Hardware is provided for fastening the lugs/wires as well as terminal block covers Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 6 of 7 D1U-W-1600-48-Hx Series AC/DC Front End Power Supply + S1U Power Shelf S1U PIN CONNECTORS - BACK VIEW 48V+ OUTPUT 48V+ OUTPUT PIN #1 PIN #1 GND GND J2 SIGNAL CONNECTOR FOR SHELF-TO-SHELF CONNECTION USE CABLE P/N 535-413-1537-1 J1 SIGNAL CONNECTOR TO CUSTOMER SYSTEM SHELF TO SHELF CONNECTION J1 SIGNAL CONNECTOR TO CUSTOMER SYSTEM J2 TO J1 RIBBON CABLE P/N 535-413-1537 ( REPEAT THIS CONNECTION FOR ADDITIONAL SHELVES. ) OPTIONAL ACCESSORIES Description Part Number 48V D1U output connector card D1U-48-CONC Shelf to shelf cable 535-413-1537 APPLICATION NOTES Document Number Description ACAN-29 D1U Communication Protocol USA: Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. Tel: (508) 339-3000 (800) 233-2765 Fax: (508) 339-6356 www.murata-ps.com email: [email protected] ISO 9001 REGISTERED 01/15/09 Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2009 Murata Power Solutions, Inc. www.murata-ps.com Mansfield (MA), Tel: (508) 339-3000, email: [email protected] Canada: Toronto, Tel: (866) 740-1232, email: [email protected] UK: Milton Keynes, Tel: +44 (0)1908 615232, email: [email protected] France: Montigny Le Bretonneux, Tel: +33 (0)1 34 60 01 01, email: [email protected] Germany: München, Tel: +49 (0)89-544334-0, email: [email protected] Japan: Tokyo, Tel: 3-3779-1031, email: [email protected] Osaka, Tel: 6-6354-2025, email: [email protected] China: Shanghai, Tel: +86 215 027 3678, email: [email protected] Guangzhou, Tel: +86 208 221 8066, email: [email protected] Singapore: Parkway Centre, Tel: +65 6348 9096, email: [email protected] Technical enquiries email: [email protected], tel: +1 (866) 740 1232 CPS_D1U-W-1600-48-Hx.C06 Page 7 of 7