0.4 mm Pitch, 0.9 mm Height, Board-to-Board / Board-to-FPC Connectors DF30 Series Extremely small size Header 0) (0.4 (0.90) (3 (4 22) .76 .56 ) (10. ) Receptacle 40 positions shown ■Overview Continuous miniaturization and increased component density on PCB created demand for extremely low profile connectors. This series is addition of a new extremely low profile connectors to Hirose's wide range of high reliability board-to-board/board-to-FPC connection solutions. ■Features 1. Contact reliability Concentration of the contact's normal forces at the single point assures good contact wipe and electrical reliability, while confirming the fully mated condition with a definite tactile click. 2. Self alignment Recognizing the difficulties of mating extremely small connectors in limited spaces the connectors will self align in horizontal axis within 0.3 mm. ■ Low profile ■ Increased mated retention ■ High contact reliability Header DF30*-*DP-0.4V 0.9mm Receptacle DF30*-*DS-0.4V Protrusion improves mated retention 3. Automatic board placement Packaged on tape-and-reel the plug and headers have sufficiently large flat areas to allow pick-up with vacuum nozzles of automatic placement equipment. Self alignment 4. Variety of contact positions and styles Available in standard contact positions of: 20, 22, 24, 30, 34, 40, 50, 60, 70 and 80 with and without metal fittings. Addition of metal fittings does not affect external dimensionsof the connectors. Smaller contact positions are also available. 0.3mm 5. Support for continuity test connector Connectors which have increased insertion and removal durability are available for continuity tests. Contact your Hirose sales representative for details. ■Applications Cellular phones, PDA's, mobile computers, digital cameras, digital video cameras, and other devices demanding high reliability connections in extremely limited spaces. 2004.10 1 ■Product Specifications Operating temperature range : -35ç to 85ç (Note 1) Rated current 0.3A Rating Storage temperature range -10ç to 60ç (Note 2) : Relative humidity 20% to 80% Storage humidity range Relative humidity 40% to 70% (Note 2) Rated voltage 30V AC Operating humidity range Item Specification Conditions 1. Insulation resistance 50 Mø min. 100V DC 2. Withstanding voltage No flashover or insulation breakdown. 100V AC / one minute 3. Contact resistance 100 mø max. 100 mA 4. Vibration No electrical discontinuity of 1 µs or more Frequency: 10 to 55 Hz, single amplitude of 0.75mm, 2 hours, 3 axis 5. Humidity Contact resistance: 100 mø max. Insulation resistance: 25 Mø min. 96 hours at temperature of 40ç±2ç and RH of 90% to 95% 6. Temperature cycle Contact resistance: 100 mø max. Insulation resistance: 50 Mø min. Temperature: -55ç/+5ç to +35ç/+85ç/+5ç to +35ç Duration: 30/10/30/10(Minutes) 5 cycles 7. Durability (insertions/withdrawals) Contact resistance: 100 mø max. 50 cycles(Connector for conductivity tests: 500 cycles) 8. Resistance to soldering heat No deformation of components affecting performance. Reflow: At the recommended temperature profile Manual soldering: 300ç for 3 seconds Note 1: Includes temperature rise caused by current flow. Note 2: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating temperature range and humidity range covers non-conducting condition of installed connectors in storage, shipment or during transportation. ■Materials and Finishes Connectors Receptacles and Headers Component Insulator Contacts Metal fittings Material LCP Phosphor bronze Phosphor bronze Finish Color : Black Gold plated Tin-cupper plated ■Ordering information ●Receptacles and Headers DF30 FC - * DS - 0.4 1 2 3 1 Series name: DF30 2 Configuration FB: With metal fittings, without bosses FC: Without metal fittings, without bosses CJ: Connector for conductivity tests 3 Number of positions: 20, 22, 24, 30, 34, 40, 50, 60, 70, 80 4 Connector type DS: Double row receptacle DP: Double row header 2 4 5 V (**) 6 7 5 Contact pitch: 0.4 mm 6 Termination section V: Straight SMT 7 Packaging (81): Embossed tape packaging (5,000 pieces per reel) (82): Embossed tape packaging (1,000 pieces per reel) Remarks UL94V-0 ------------------------- ■Receptacles (with metal fittings) A B Note 2 3.76 4.56 P=0.4 0.15 Flat surface HRS logo 0.08 0.9 C 2.54 Metal fittings BRecommended PCB mounting pattern E +0.05 0 2.74+0.05 0 0 3.46 -0.05 4.86+0.05 0 0 D -0.05 B±0.02 P=0.4±0.02 0.23±0.02 Recommended solder paste thickness: 120 µm [Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel) * Tolerances non- accumulative. Unit: mm Part Number CL No. Number of contacts A B C D E DF30FB-20DS-0.4V(**) CL684-1098-3-** 20 06.22 03.6 1.20 05.72 06.52 DF30FB-22DS-0.4V(**) CL684-1099-6-** 22 06.62 04.0 1.20 06.12 06.92 DF30FB-24DS-0.4V(**) CL684-1100-3-** 24 07.02 04.4 1.20 06.52 07.32 DF30FB-30DS-0.4V(**) CL684-1101-6-** 30 08.22 05.6 1.20 07.72 08.52 DF30FB-34DS-0.4V(**) CL684-1102-9-** 34 09.02 06.4 1.36 08.52 09.32 DF30FB-40DS-0.4V(**) CL684-1103-1-** 40 10.22 07.6 1.60 09.72 10.52 DF30FB-50DS-0.4V(**) CL684-1104-4-** 50 12.22 09.6 2.00 11.72 12.52 DF30FB-60DS-0.4V(**) CL684-1105-7-** 60 14.22 11.6 2.40 13.72 14.52 DF30FB-70DS-0.4V(**) CL684-1106-0-** 70 16.22 13.6 2.80 15.72 16.52 DF30FB-80DS-0.4V(**) CL684-1107-2-** 80 18.22 15.6 3.20 17.72 18.52 Note 1: Order by number of reels. Note 2: Receptacles with 24 or fewer contacts positions will not have recessed areas. 3 ■Receptacles (without metal fittings) A B Note 2 3.76 4.56 P=0.4 C Flat surface HRS logo 0.08 0.9 0.15 BRecommended PCB mounting pattern B ±0.02 0 3.46 -0.05 4.86 +0.05 0 P=0.4 ±0.02 0.23 ±0.02 Recommended solder paste thickness: 120 µm [Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel) * Tolerances non- accumulative. Unit: mm Part Number CL No. Number of contacts A B C DF30FC-20DS-0.4V(**) CL684-1109-8-** 20 06.22 03.6 1.20 DF30FC-22DS-0.4V(**) CL684-1110-7-** 22 06.62 04.0 1.20 DF30FC-24DS-0.4V(**) CL684-1111-0-** 24 07.02 04.4 1.20 DF30FC-30DS-0.4V(**) CL684-1112-2-** 30 08.22 05.6 1.20 DF30FC-34DS-0.4V(**) CL684-1113-5-** 34 09.02 06.4 1.36 DF30FC-40DS-0.4V(**) CL684-1078-6-** 40 10.22 07.6 1.60 DF30FC-50DS-0.4V(**) CL684-1114-8-** 50 12.22 09.6 2.00 DF30FC-60DS-0.4V(**) CL684-1082-3-** 60 14.22 11.6 2.40 DF30FC-70DS-0.4V(**) CL684-1115-0-** 70 16.22 13.6 2.80 DF30FC-80DS-0.4V(**) CL684-1116-3-** 80 18.22 15.6 3.20 Note 1: Order by number of reels. Note 2: Receptacles with 24 or fewer contacts positions will not have recessed areas. 4 ■Header (with metal fittings) A B P=0.4 2.32 Note 2 A 3.12 Note 2 C Flat surface HRS logo 0.08 0.8 0.15 1.1 Metal fittings BRecommended PCB mounting pattern E +0.05 0 0 D -0.05 B ±0.02 1.3 +0.05 0 0 2 -0.05 3.42 +0.05 0 P=0.4 ±0.02 0.23 ±0.02 Recommended solder paste thickness: 120 µm [Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel) * Tolerances non- accumulative. Unit: mm Part Number CL No. Number of contacts A B C D E DF30FB-20DP-0.4V(**) CL684-1129-5-** 20 05.14 03.6 1.20 04.64 05.44 DF30FB-22DP-0.4V(**) CL684-1130-4-** 22 05.54 04.0 1.20 05.04 05.84 DF30FB-24DP-0.4V(**) CL684-1131-7-** 24 05.94 04.4 1.20 05.44 06.24 DF30FB-30DP-0.4V(**) CL684-1132-0-** 30 07.14 05.6 1.20 06.64 07.44 DF30FB-34DP-0.4V(**) CL684-1133-2-** 34 07.94 06.4 1.36 07.44 08.24 DF30FB-40DP-0.4V(**) CL684-1134-5-** 40 09.14 07.6 1.60 08.64 09.44 DF30FB-50DP-0.4V(**) CL684-1135-8-** 50 11.14 09.6 2.00 10.64 11.44 DF30FB-60DP-0.4V(**) CL684-1074-5-** 60 13.14 11.6 2.40 12.64 13.44 DF30FB-70DP-0.4V(**) CL684-1075-8-** 70 15.14 13.6 2.80 14.64 15.44 DF30FB-80DP-0.4V(**) CL684-1136-0-** 80 17.14 15.6 3.20 16.64 17.44 Note 1: Order by number of reels. Note 2: Headers with 24 or fewer contacts positions will not have protruding areas. 5 ■Header (without metal fittings) A B P=0.4 Note 2 2.32 A 3.12 Note 2 C Flat surface HRS logo 0.08 0.8 0.15 BRecommended PCB mounting pattern B ±0.02 0 2 -0.05 3.42 +0.05 0 P=0.4±0.02 0.23±0.02 Recommended solder paste thickness: 120 µm [Specification number] -**, (**) (81): Embossed tape packaging (5,000 pieces per reel) * Tolerances non- accumulative. Unit: mm Part Number CL No. Number of contacts A B C DF30FC-20DP-0.4V(**) CL684-1138-6-** 20 05.14 03.6 1.20 DF30FC-22DP-0.4V(**) CL684-1139-9-** 22 05.54 04.0 1.20 DF30FC-24DP-0.4V(**) CL684-1140-8-** 24 05.94 04.4 1.20 DF30FC-30DP-0.4V(**) CL684-1141-0-** 30 07.14 05.6 1.20 DF30FC-34DP-0.4V(**) CL684-1142-3-** 34 07.94 06.4 1.36 DF30FC-40DP-0.4V(**) CL684-1079-9-** 40 09.14 07.6 1.60 DF30FC-50DP-0.4V(**) CL684-1143-6-** 50 11.14 09.6 2.00 DF30FC-60DP-0.4V(**) CL684-1083-6-** 60 13.14 11.6 2.40 DF30FC-70DP-0.4V(**) CL684-1077-3-** 70 15.14 13.6 2.80 DF30FC-80DP-0.4V(**) CL684-1144-9-** 80 17.14 15.6 3.20 Note 1: Order by number of reels. Note 2: Headers with 24 or fewer contacts positions will not have protruding areas. 6 BPackaging Specification 5 Ø1. (2.3) 1.4±0.15 0.3±0.1 F-F C±0.1 F A A B±0.1 A±0.3 A .1 +0 0 2±0.1 8±0.1 4±0.1 1.75±0.1 ● Embossed Carrier Tape Dimensions - Receptacle G-G F G H 0.2±0.05 G Unreeling direction .1 +0 0 5 7 0. R 1 0. + 0 5 .7 R0 1.7+0.25 -0.05 1.5+0.2 -0 Detail H ● Reel Dimensions Unreeling direction 2±0.5 (Ø80) .2 Ø13±0 Ø21± Ø380±2 Part number label 0.8 D +20 E MAX Unit: mm Part Number A B C D E DF30#-20DS-0.4V(**) 16.0 – 07.5 16.4 22.4 DF30#-22DS-0.4V(**) 16.0 – 07.5 16.4 22.4 DF30#-24DS-0.4V(**) 16.0 – 07.5 16.4 22.4 DF30#-30DS-0.4V(**) 16.0 – 07.5 16.4 22.4 DF30#-34DS-0.4V(**) 16.0 – 07.5 16.4 22.4 DF30#-40DS-0.4V(**) 24.0 – 11.5 24.4 30.4 DF30#-50DS-0.4V(**) 24.0 – 11.5 24.4 30.4 DF30#-60DS-0.4V(**) 24.0 – 11.5 24.4 30.4 DF30#-70DS-0.4V(**) 24.0 – 11.5 24.4 30.4 DF30#-80DS-0.4V(**) 32.0 28.4 14.2 32.4 38.4 Embossed tape 32mm or wider will have perforated feed holes on two sides. 7 E E-E B±0.1 (2.2) 1.3±0.15 0.3±0.1 A A±0.3 A .1 +0 0 8±0.1 A 5 Ø1. 2±0.1 4±0.1 1.75±0.1 ● Embossed Carrier Tape Dimensions - Header F Unreeling direction F E F-F ● Reel Dimensions Unreeling direction 2±0.5 Part number label 0.2 Ø21± 0.8 Ø380±2 (Ø80) Ø13± C +20 D MAX Unit: mm 8 Part Number A B C D DF30#-20DP-0.4V(**) 16.0 07.5 16.4 22.4 DF30#-22DP-0.4V(**) 16.0 07.5 16.4 22.4 DF30#-24DP-0.4V(**) 16.0 07.5 16.4 22.4 DF30#-30DP-0.4V(**) 16.0 07.5 16.4 22.4 DF30#-34DP-0.4V(**) 16.0 07.5 16.4 22.4 DF30#-40DP-0.4V(**) 16.0 07.5 16.4 22.4 DF30#-50DP-0.4V(**) 24.0 11.5 24.4 30.4 DF30#-60DP-0.4V(**) 24.0 11.5 24.4 30.4 DF30#-70DP-0.4V(**) 24.0 11.5 24.4 30.4 DF30#-80DP-0.4V(**) 24.0 11.5 24.4 30.4 BUsage Recommendations 1. Recommended temperature profile Reflow Conditions (Temperature) 10 sec. max Preheating: 150ç to 170ç 60 to 120 sec. 250ç Soldering: 245±5ç 220ç 250ç max. 220ç 10 sec. max. 60 sec. max. 200ç 150ç 100ç 60 sec. max. 60 to 120 sec. 50ç 0ç 0 sec. 50 sec. 100 sec. 150 sec. (Time) Note 1: Up to 2 cycles of Reflow soldering are possible under the same conditions, provided that there is a return to normal temperature between the first and second cycle. Note 2: The temperature profile indicates the board surface temperature at the point of contacts with the connector terminals. 2. Recommended manual soldering Manual soldering: 290±10ç for 3 seconds 3. Recommended screen thickness and Thickness: 0.12 mm open area ratio (Pattern area ratio) 4.Board warpage Opening are ratio: DS side 100%, DP side 84% Maximum of 0.02 mm at the connector center, with both ends of the connector as reference points. 5.Cleaning conditions Refer to "Nylon Connector Use Handbook". 6. Precautions ■ Due to the extremely small size of the connectors, handling it with bare hands should be avoided. Follow the recommendations given on the proceeding pages. ■ Use of fluxes is NOT recommended. ■ Different production lots may exhibit some discoloration of the insulator material. This will not affect form, fit or function of the connectors. ■ The connectors should not be used a sole PCB support. It is recommended to use additional means of board support. 9 BHandling Precautions when mating the connectors 0.3mm 0.3mm Receptacle Keep the connectors parallel to each other when positioning. Header Do not attempt to mate the connectors starting at one end or side. Press-down evenly until slight resistance is felt. Overcoming this slight resistance will complete the mating of receptacle with the header. A definite "click" sensation will confirm the fully mated condition. 10 BHandling Precautions when un-mating the connectors DF30*-*DS-0.4V(81) Fully mated DF30*-*DP-0.4V(81) Receptacle Lift even one side, keeping both boards parallel to each other. Header Fig. A Fig. B When handling circumstances prevent the connector from being kept level during un-mating, one end may be lifted separate as shown on Fig. A. However, to utilize this procedure the connector must be mounted on a sufficiently rigid circuit board. Any deflection of the board during this operation may result in damage to the connector or solder joints. Do not attempt the start of the un-mating of the connectors from one side (Fig. B). When removal is from the width orientation as illustrated in the diagram to the left, damage could be caused to the connector. Do not perform removal from the width orientation. 11