DFC10 SERIES DUAL OUTPUT FEATURES • High Power Density, up to 11 Watts per Cubic Inch • Efficiencies to 79% • Fully Isolated, Fully Filtered Design • Greater than 700V Isolation • Overcurrent Protection • Five-Side Shielded Copper Case • Ultra Wide Range Input (4:1) BOTTOM VIEW 2.02 (51.31) 0.300 (7.62) SIDE VIEW 0.040 (1.02) DIA TYP 3 0.000 0.100 (2.54) 0.200 (5.08) 0.500 (12.70) 0.61 (15.5) 1 4 2 1.02 (25.91) 0.42 (10.67) 0.000 0.800 (20.32) 0.000 0.61 (15.5) 5 0.3 (7.62) DESCRIPTION The dual output DFC10 Series provides power solutions to meet commercial and industrial requirements. With power densities above 11 watts per cubic inch (0.67 watts per cm3), overcurrent protection, and five sided shielded case, the DFC10 meets rigorous needs in an industry standard case size. The 120KHz operating frequency of the DFC10 Series allows an increased power density while including adequate heat sinking and input/output filtering. This eliminates the need for external components in most applications. Full overload protection is provided by pulse-by-pulse current limiting on models with 48V input. Mechanical tolerances unless otherwise noted: X.XX dimensions: ±0.03 inches X.XXX dimensions: ±0.005 inches NOTES (1) (2) (3) (4) All parameters measured at Tc = 25°C, nominal input voltage and full rated load unless otherwise noted. Refer to the Technical Reference Section for the definition of terms, measurement circuits and other information. Case is tied to the COMMON output pin. The functional temperature range is intended to give an additional data point for use in evaluating this power supply. At the low functional temperature the power supply will function with no side effects, however, sustained operation at the high functional temperature will reduce expected operational life. The data sheet specifications are not guaranteed beyond the case operating range. The case thermal impedance is specified as the case temperature rise over ambient per package watt dissipated. NUCLEAR AND MEDICAL APPLICATIONS Power-One products are not authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the President of Power-One, Inc. TECHNICAL REVISIONS The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. Rev. 04/2000 1 DFC10 SERIES – DUAL OUTPUT DFC10 SERIES APPLICATION NOTES: NOTES (1) (2) (3) (4) (5) (6) All parameters measured at Tc = 25°C, nominal input voltage and full rated load unless otherwise noted. Refer to the Technical Reference Section for the definition of terms, measurement circuits and other information. Noise is measured per Technical Reference Section. Measurement bandwidth is 0-20 MHz. RMS noise is measured over a 0.01-1 MHz bandwidth. To simulate standard PCB decoupling practices, output noise is measured with a 10µf tantalum and 0.01µF ceramic capacitor located 1 inch away from the converter. The converter may be safely operated at any load from zero to the full rating. Dynamic response of the converter may degrade if the converter is operated with less than 25% output load. Load regulation is defined for loading/unloading both outputs simultaneously. Load range is 25 to 100%. Cross regulation is defined for loading/unloading one output while the other output is kept at full load. Load range is 25 to 100%. Short term stability is specified after a 30 minute warmup at full load, constant line and recording the drift over a 24 hour period. External Capacitance Requirements No external capacitance is required for operation of the DFC10 Series. If a capacitive input source is farther than 1” from the converter, an additional capacitor may be required at the input pins for proper operation. This input capacitor should have an ESR greater than 0.25 ohms. Input capacitors with an ESR less than 0.25 ohms may cause peaking of the input filter and actually degrade circuit performance. External output capacitance is not required for operation, however it is recommended that 1F to 10F of tantalum and 0.001 to 0.1F ceramic capacitance be selected for reduced system noise. Additional output capacitance may be added for increased filtering, but should not exceed 400F. 2 DFC10 SERIES – DUAL OUTPUT DFC10 SERIES BLOCK DIAGRAM OUTPUT POWER DERATING SHIELDED ISOLATION TRANSFORMER 10 4 CMN + + INPUT 1 – INPUT 2 + OUTPUT POWER OUTPUT 3 + 5 – OUTPUT CURRENT MODE PWM + 6 – FIVE SIDED SHIELDED COPPER CASE 24 Volt Input LOW DRIFT BANDGAP REFERENCE 50 60 70 80 90 AMBIENT TEMPERATURE 85 LINE = 9VDC 80 EFFICIENCY (%) 2.0 1.5 100% LOAD 1.0 0.5 75 70 65 LINE = 24VDC 60 50% LOAD 0 5 10 20 15 LINE = 36VDC 55 0.0 25 30 35 0 40 10 20 30 RMS INPUT CURRENT (AMPS) EFFICIENCY (%) 85 50% FULL LOAD 80 100% FULL LOAD 70 65 60 8 12 16 24 20 28 32 80 90 100 100% LOAD 0.6 75% LOAD 0.4 50% LOAD 0.2 0.0 8 12 16 24 20 28 32 36 LINE INPUT (VDC) EFFICIENCY Vs. LOAD INPUT CURRENT Vs. INPUT VOLTAGE 90 0.8 EFFICIENCY (%) INPUT CURRENT (AMPS) 70 0.8 36 1.0 0.6 100% LOAD 0.4 0.2 85 80 LINE = 18VDC LINE = 48VDC 75 LINE = 72VDC 50% LOAD 70 0.0 0 10 20 30 40 50 60 70 0 80 10 20 30 RMS INPUT CURRENT (AMPS) 85 50% FULL LOAD 80 100% FULL LOAD 75 25 35 45 55 LINE INPUT (VOLTS) 3 50 60 70 80 90 100 RMS INPUT CURRENT Vs. LINE INPUT EFFICIENCY Vs. LINE INPUT VOLTAGE 90 70 15 40 LOAD (%) LINE INPUT (VOLTS) EFFICIENCY (%) 60 1.0 LINE INPUT (VOLTS) Typical Performance: (Tc=25°C, Vin=Nom VDC, Rated Load) 50 RMS INPUT CURRENT Vs. LINE INPUT EFFICIENCY Vs. LINE INPUT VOLTAGE 90 75 40 LOAD (%) LINE INPUT (VOLTS) 48 Volt Input 100 EFFICIENCY Vs. LOAD INPUT CURRENT Vs. INPUT VOLTAGE 2.5 INPUT CURRENT (AMPS) Typical Performance: (Tc=25°C, Vin=Nom VDC, Rated Load) 8 65 75 0.8 100% LOAD 0.6 75% LOAD 0.4 50% LOAD 0.2 0.0 15 25 35 45 55 LINE INPUT (VOLTS) 65 75