RAYCHEM Tubing Products 1 SCL Heat-shrinkable Tubing Semirigid, Encapsulant-Lined, Polyolefin Tubing Product Facts 3:1 shrink ratio Splash-resistant, moistureresistant covering; not intended for use where immersion in fluids is required ■ Rugged protection against abrasion, vibration, and flexing ■ Excellent strain relief and insulation of weak points ■ RoHS compliant ■ ■ Applications Installation Operating Temperature Range Encapsulates components, splices, and terminations where moisture resistance and mechanical protection are required. Encapsulant melts and flows to fill surface irregularities of the substrate. While still hot, the tubing can be blocked to form a wire breakout. Minimum shrink temperature: 125°C [257°F] -55°C to 110°C [-67°F to 230°F] Minimum full recovery temperature: 135°C [275°F] Specifications/Approvals Series UL Military Raychem SCL E85381 600 V, 125°C AMS-DTL-23053/4*, Class 1 RT-1301 *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Available in: Americas Europe Asia Pacific ■ ■ ■ 1-109 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products SCL (Continued) Product Dimensions Size Additional Standard Color 1/8 3/16 1/4 3/8 1/2 3/4 1 Brown Gray White Red Blue Yellow N/A Inside Diameter Minimum Maximum Expanded Recovered After Heating as Supplied 3.2 [0.125] 0.6 [0.023] 4.8 [0.187] 1.5 [0.060] 6.4 [0.250] 2.0 [0.080] 9.5 [0.375] 3.4 [0.135] 12.7 [0.500] 5.0 [0.195] 19.1 [0.750] 8.0 [0.313] 25.4 [1.000] 10.2 [0.400] Recovered Wall Thickness** Meltable Wall Total Wall After Heating After Heating (Nominal) 0.96 ± 0.15 [0.038 ± 0.006] 0.51 [0.020] 1.09 ± 0.15 [0.043 ± 0.006] 0.64 [0.025] 1.19 ± 0.15 [0.047 ± 0.006] 0.69 [0.027] 1.27 ± 0.18 [0.050 ± 0.007] 0.76 [0.030] 1.39 ± 0.18 [0.055 ± 0.007] 0.89 [0.035] 1.65 ± 0.18 [0.065 ± 0.007] 1.02 [0.040] 1.90 ± 0.18 [0.075 ± 0.007] 1.02 [0.040] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Black (-0) for all sizes, plus one additional color per size per Product Dimensions table. Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example, SCL 1/4-0). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 1-110 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 SCT Heat-shrinkable Tubing Flame-Retardant, Adhesive-Lined, Semirigid Polyolefin Tubing (Extended Temperature Range) Product Facts 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters ■ Flame-retardant and mechanically tough, the tubing provides strain relief and abrasion protection of wire splices, terminals, and other components ■ Thick adhesive liner forms an effective barrier against fluids and moisture and performs well at an extended temperature range ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range Specially designed to insulate and seal automotive wire splices and components in an under-the-hood automotive environment. Specially formulated to function at an extended temperature range. Minimum shrink temperature: 110°C [230°F] -40°C to 150°C [-40°F to 302°F] Minimum full recovery temperature: 135°C [266°F] Series Raychem SCT SCT SCD Available in: Americas Europe Asia Pacific ■ ■ ■ 1-111 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products SCT (Continued) Product Dimensions Part Number SCT No. 1 SCT No. 2 SCT No. 3 SCT No. 4 Inside Diameter Minimum Maximum Expanded Recovered After Heating as Supplied 7.6 [0.300] 1.7 [0.065] 9.0 [0.355] 2.3 [0.090] 11.6 [0.455] 2.5 [0.100] 17.8 [0.700] 4.4 [0.175] Recovered Wall Thickness* Meltable Wall Total Wall After Heating After Heating (Nominal) 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030] 1.52 ± 0.30 [0.060 ± 0 .012] 0.76 [0.030] 2.29 ± 0.30 [0.090 ± 0.012] 1.40 [0.055] 2.54 ± 0.30 [0.100 ± 0.012] 1.52 [0.060] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Black Always order the largest size that will shrink snugly over the component being covered. Special order sizes are available upon request. Cut pieces. Tubing will be printed with its numbered size (such as SCT-1, SCT-2, SCT-3, SCT-4). Specify product name, numbered size, color and cut length (for example, SCT-NO.3-E3-0-75MM). 1-112 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 SFR Heat-shrinkable Tubing Very Flexible, Flame-Retardant, Silicone Elastomer Tubing Product Facts Outstanding low-temperature flexibility ■ Resistance to hydraulic fluids, fuel, and lubricating oil ■ Very good ablative characteristics: when exposed to flame, surface turns to insulative char or “ablates” ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range Provides cable jacketing, harness protection, and strain relief for electronic components, semiconductor leads, and wire splices. Suitable for applications that require flexibility over a wide range of operating temperatures. Minimum shrink temperature: 135°C [285°F] -75°C to 180°C [-103°F to 356°F] Minimum full recovery temperature: 175°C [347°F] Series Military Raychem SFR AMS-DTL-23053/10* MIL-PRF-46846, Type II, Class 1 RT-1140 *Formerly MIL-I-23053/10 and MIL-DTL-23053/10. Available in: Americas Europe Asia Pacific ■ ■ ■ 1-113 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products SFR (Continued) Product Dimensions Size 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 6.4 [0.250] 3.6 [0.143] 9.5 [0.375] 5.4 [0.214] 12.7 [0.500] 7.3 [0.286] 15.9 [0.625] 9.1 [0.357] 19.1 [0.750] 10.9 [0.428] 22.2 [0.875] 12.7 [0.500] 25.4 [1.000] 14.5 [0.570] 31.8 [1.250] 18.1 [0.714] 38.1 [1.500] 21.8 [0.857] 44.5 [1.750] 25.4 [1.000] 50.8 [2.000] 29.0 [1.140] Recovered Wall Thickness** After Heating 0.88 ± 0.25 [0.035 ± 0.010] 1.02 ± 0.25 [0.040 ± 0.010] 1.21 ± 0.38 [0.048 ± 0.015] 1.32 ± 0.38 [0.052 ± 0.015] 1.44 ± 0.38 [0.057 ± 0.015] 1.65 ± 0.38 [0.065 ± 0.015] 1.77 ± 0.51 [0.070 ± 0.020] 2.21 ± 0.51 [0.087 ± 0.020] 2.41 ± 0.51 [0.095 ± 0.020] 2.71 ± 0.51 [0.107 ± 0.020] 2.79 ± 0.51 [0.110 ± 0.020] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging On spools. Ordering description*** Specify product name, size and color (for example, SFR 1/4-0). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 1-114 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 SRFR Heat-shrinkable Tubing Highly Flexible, Silicone Rubber Tubing Product Facts Highly flame-retardant ■ Extremely flexible at high and low temperatures ■ Shrink ratio 1.5:1 minimum except sizes 4/2.9 and 29/20 ■ RoHS compliant ■ Applications Highly flexible and resistant to high and low temperatures. Unlike other silicone materials, SRFR displays outstanding physical strength. It resists extreme heat shocks, and exhibits good thermal insulation. SRFR is nonburning and has outstanding ablative properties as well as excellent physical and Specifications/Approvals electrical properties. SRFR is used in medical equipment where its key properties are outstanding flexibility and ability to withstand exposure to sterilization conditions. Other applications include thyristor power cable insulation, heating element and bus bar insulation, fiber optic bundle sheathing, and rocketry support cable protection. Installation Minimum shrink temperature: 135°C [275°F] Minimum full recovery temperature: 175°C [347°F] Operating Temperature Range -75°C to 200°C [-103°F to 392°F] Series UL Raychem SRFR E85381 VW-1 600V, 200°C RT-1142 RW-2057 Available in: Americas Europe Asia Pacific ■ ■ ■ 1-115 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products SRFR (Continued) Product Dimensions Size 2.9/1.7 4/2.9 7.8/4.6 10/6.5 15/9.6 21/13 29/20 41/27 51/33 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 2.9 [0.114] 1.7 [0.067] 4.0 [0.158] 2.9 [0.114] 7.8 [0.307] 4.6 [0.181] 10.0 [0.394] 6.5 [0.256] 15.0 [0.591] 9.6 [0.378] 21.0 [0.827] 13.0 [0.512] 29.0 [1.142] 20.0 [0.787] 41.0 [1.614] 27.0 [1.063] 51.0 [2.008] 33.0 [1.299] Recovered Wall Thickness* After Heating 1.0 ± 0.50 [0.039 ± 0.020] 1.0 ± 0.50 [0.039 ± 0.020] 1.0 ± 0.50 [0.039 ± 0.020] 1.5 ± 0.50 [0.059 ± 0.020] 1.5 ± 0.50 [0.059 ± 0.020] 2.0 ± 0.75 [0.079 ± 0.030] 2.0 ± 0.75 [0.079 ± 0.030] 3.0 ± 1.00 [0.118 ± 0.039] 3.0 ± 1.00 [0.118 ± 0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Gray (-8) Always order the largest size that will shrink snugly over the component to be covered. On spools. Specify product name, size and color (for example, SRFR 2.9/1.7-8). 1-116 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 SST/SST-FR Heat-shrinkable Tubing Self-Sealing, Heat-Shrinkable Tubing Product Facts Thick adhesive liner forms an effective barrier against fluids and moisture ■ Thick-wall insulation, strain relief and abrasion protection ■ No need for greases, tape, or epoxy ■ Expansion ratios as high as 3:1 ■ Available in flame-retardant material ■ SST has the following agency approvals: - ABS (American Bureau of Shipping) - Lloyd’s (Lloyd’s Register of Shipping) ■ RoHS compliant ■ Applications SST provides a simple, positive splice-sealing method that offers protection under adverse environmental conditions. Tubing supplied with standard sealant provides water sealing and environmental protection in wet or underground applications. The thermoplastic adhesive not only seals, but also provides mechanical strain Specifications/Approvals relief. The polymer tubing has excellent insulating, abrasion-resistance, and strain-relief properties. Installation Minimum shrink temperature: 90°C [195°F] Minimum full recovery temperature: 121°C [250°F] Operating Temperature Range -55°C to 110°C [-67°F to 230°F] Series Military Industry Agency Raychem SST SST-FR — AMS-DTL-23053/15*, Classes 1 and 2 — ASTM D 685, nonburning ABS, Lloyd’s RW-2011 RW-2011 *Formerly MIL-I-23053/I5 and MIL-DTL-23053/15. Available in: Americas Europe Asia Pacific ■ ■ ■ 1-117 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products SST/SST-FR (Continued) Product Dimensions Size† SST*-03 SST*-04 SST*-07 SST*-11 SST*-13 SST*-15 SST*-17 SST*-20 SST*-27 SST*-30 SST*-40 SST*-45 Standard Nominal Length 30**, 48 30**, 48 48 48 48 48 48 48 48 48 48 48 Inside Diameter Minimum Maximum Expanded Recovered as Supplied After Heating 0.300 0.100 0.400 0.150 0.750 0.220 1.100 0.375 1.300 0.375 1.500 0.500 1.700 0.500 2.000 0.750 2.700 0.900 3.000 1.250 4.000 1.750 4.500 1.750 Wall Thickness Recommended Nominal Wall Cable Expanded After Range for Heating†† 600-Volt Cable 0.025 0.070 18 through 14 AWG 0.025 0.070 14 through 10 AWG 0.030 0.095 8 through 1 AWG 0.040 0.120 2 through 4/0 AWG 0.035 0.120 2 through 4/0 AWG 0.050 0.140 2/0 AWG through 500 MCM 0.045 0.140 2/0 AWG through 500 MCM 0.050 0.160 350 MCM through 1000 MCM 0.050 0.160 500 MCM through 1250 MCM 0.050 0.160 900 MCM through 1500 MCM 0.050 0.160 1500 MCM through 2500 MCM 0.050 0.160 1500 MCM through 2500 MCM †In place of asterisk* substitute length of tubing to be ordered. For example, SST*-11, as the second column indicates, comes in 48-inch lengths, so a 48-inch cut piece of SST tubing would be SST 48-11. ††Wall thickness will be less if tubing recovery is restricted during shrinkage. **30-inch length standard for /226 coating only. Ordering Information Color Size selection Standard packaging Ordering description Part Numbering System Standard Black Nonstandard White, Red, Yellow and Clear (Clear is non-flame-retardant) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. See Product Dimensions table. Specify product name, cut length, size and color (for example, SST 48-07/FR/97). SST - _ - _ / _ / _ / _ / _ “NM” - no marking Color Black/leave blank (standard) White/WHT Red/RED Yellow/YLW Clear/CL (non-flame retardant) Adhesive/sealant /97 standard with FR /226 standard with Non FR “FR” - flame-retardant Size Length in inches (48 inch max) Family Example: SST-48-07/FR/97/NM 1-118 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 TAT-125 Heat-shrinkable Tubing Adhesive-Lined, Flexible, Polyolefin Tubing Product Facts 2:1 shrink ratio Thin adhesive lining that bonds to outer tubing and surface below, forming a positive environmental seal ■ Flexibility of both tubing and adhesive ■ Moisture seal that is resistant to bending of the substrate ■ Good mechanical strength and cut-through resistance ■ Adhesive that bonds to a wide variety of plastics, rubbers, and metals, including polyethylene, neoprene, lead, and steel ■ RoHS compliant ■ ■ Applications Installation Operating Temperature Range Seals and protects simple in-line splices, bimetallic joints, and components from fluids, moisture, and corrosion. Repairs damaged wire insulation, especially where flexibility is required. Provides onestep electrical insulation and moisture sealing. Minimum shrink temperature: 95°C [203°F] -55°C to 110°C [-67°F to 230°F] Minimum full recovery temperature: 121°C [250°F] Specifications/Approvals Series UL* Military Raychem TAT-125 Type 1 (colors) E85381 600 V, 125°C — AMS-DTL-23053/4*, Class 2 RW-3032 — RW-3032 TAT-125 Type 2 (clear) *Formerly MIL-I-23053/4 and MIL-DTL-23053/4. Sizes 1/4" through 1 1/2" only. Available in: Americas Europe ■ Asia Pacific ■ 1-119 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products TAT-125 (Continued) Product Dimensions Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.1 [1.500] 19.1 [0.750] Size 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 Recovered Wall Thickness** Total Wall Adhesive Wall After Heating After Heating (Nominal) (Nominal) 0.69 [0.027] 0.23 [0.009] 0.71 [0.028] 0.25 [0.010] 0.74 [0.029] 0.13 [0.005] 0.74 [0.029] 0.13 [0.005] 0.76 [0.030] 0.15 [0.006] 0.89 [0.035] 0.15 [0.006] 1.07 [0.042] 0.20 [0.008] 1.19 [0.047] 0.28 [0.011] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Nonstandard Size selection Standard packaging Ordering description Black (-0) White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8), clear (-X , not flame-retardant) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. In 1.2-meter [4-foot] lengths. Specify product name, size and color (for example, TAT-125 1/4-0). 1-120 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 TC Caps Heat-shrinkable Tubing Semirigid, FlameRetardant Polyolefin Caps Product Facts 2.5:1 shrink ratio ■ Flame-retardant ■ Permanent or temporary method to terminate wires ■ Rapid, simple installation ■ Rugged protection against abrasion, vibration, and flexing ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range Widely used for wire terminations because of their light weight, small size and durability. Vibration-proof caps are used to insulate and terminate dead-end electrical cables, fixtures, connectors, and other electrical equipment. Also used to protect the ends of wire during storage. Minimum shrink temperature: 110°C [230°F] -55°C to 135°C [-67°F to 275°F] Minimum full recovery temperature: 135°C [275°F] Series UL Raychem TC Caps E85381 600 V, 125°C TC Caps SCD Available in: Americas Europe Asia Pacific ■ ■ ■ 1-121 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products TC Caps (Continued) Product Dimensions Length Nominal Minimum Open Overall as Barrel after Recovery* Supplied White (-9) 19.1 (0.750) 10.2 (0.400) Red (-2) 25.4 (1.000) 14.0 (0.550) Gray (-8) 28.6 (1.125) 14.0 (0.550) Color Size TC 4001 TC 4003 TC 4005 Inside Diameter Recovered Wall Thickness** After Heating Minimum Maximum Expanded Recovered as Supplied After Heating 1.6 (0.063) 0.8 (0.030) 0.51 ± 0.12 (0.020 ± 0.005) 3.2 (0.125) 1.3 (0.050) 0.64 ± 0.12 (0.025 ± 0.005) 6.4 (0.250) 2.5 (0.100) 0.69 ± 0.12 (0.027 ± 0.005) *See glossary for definition of “barrel”. **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard One color per size per the Product Dimensions table. Always order the largest size that will shrink snugly over the component to be covered. In pieces. Specify product name, size and color (for example, TC-CAPS-4003-2). 1-122 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 TFE and TFER Heat-shrinkable Tubing High-Temperature, Chemically Inert, Modified Tubing made of PTFE Product Facts Shrink ratio: 1.8:1 (TFE) 3.2:1 (TFER) ■ High flame-resistance ■ Excellent chemical resistance ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range Designed to provide insulation and mechanical protection in severe chemical and thermal environments. Used to cover hydraulic hose and couplings to prevent contamination and corrosion. The high mechanical strength and extremely low coefficient of friction make it good for reducing damage to bearing shafts and similar applications. Minimum shrink temperature: 330°C [625°F] -67°C to 250°C [-88.6°F to 482°F] Minimum full recovery temperature: 340°C [644°F] Series Military Raychem TFE, TFER AMS-DTL-23053/12*, Classes 3 and 5 Def. Stan. 59-97 Type 5A (TFE) Def. Stan. 59-97 Type 5B (TFER) RW-2055 (TFE) RW-2054 (TFER) *Formerly MIL-I-23053/12 and MIL-DTL-23053/12. Available in: Americas Europe Asia Pacific ■ ■ 1-123 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products TFE and TFER (Continued) Product Dimensions TFE Size 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 0.8 [0.032] 0.38 [0.015] 0.9 [0.035] 0.46 [0.018] 1.1 [0.043] 0.56 [0.022] 1.2 [0.047] 0.68 [0.027] 1.4 [0.055] 0.81 [0.032] 1.5 [0.059] 0.99 [0.039] 1.9 [0.075] 1.24 [0.049] 2.3 [0.091] 1.55 [0.061] 3.0 [0.118] 1.83 [0.072] 3.8 [0.150] 2.26 [0.089] 4.8 [0.189] 2.84 [0.112] 6.1 [0.240] 3.58 [0.141] 7.6 [0.299] 4.52 [0.178] 9.4 [0.370] 5.69 [0.224] 10.9 [0.429] 7.06 [0.278] 11.9 [0.469] 8.81 [0.347] Wall Thickness** Nominal Recovered After Heating 0.23 [0.009] 0.23 [0.009] 0.25 [0.010] 0.25 [0.010] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.30 [0.012] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] **Wall thickness will be less if tubing recovery is restricted during shrinkage. TFER Size 5/64 1/8 1/4 3/8 1/2 5/8 3/4 1 1-1/4 Inside Diameter Minimum Expanded Maximum Recovered After Heating as Supplied 2.0 [0.079] 0.6 [0.024] 3.2 [0.126] 1.0 [0.039] 6.4 [0.252] 1.6 [0.063] 9.5 [0.374] 2.4 [0.095] 12.7 [0.500] 3.7 [0.146] 15.9 [0.626] 4.5 [0.177] 19.0 [0.748] 5.7 [0.224] 25.4 [1.000] 7.1 [0.230] 32.0 [1.260] 8.8 [0.347] Wall Thickness** Nominal Recovered After Heating 0.23 [0.009] 0.25 [0.010] 0.30 [0.012] 0.30 [0.012] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] 0.38 [0.015] **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard Clear (-X) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging In 1.2-meter [4-foot] lengths. Ordering description*** Specify product name, size and color (for example,TFE 22-X). ***Europe only. For supply to MIL spec., Def Stan and BS add -MS, -DS or -BS to ordering description. 1-124 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 Tubing Kits and Mini-Spools Heat-shrinkable Tubing Smaller Packaging Options for Single Wall and Adhesive-Lined Tubing Products Product Facts VERSAFIT and RNF-100 tubing: 2:1 shrink ratio ■ DWP-125: 3:1 shrink ratio ■ ES1000: 4:1 shrink ratio ■ VERSAFIT tubing’s low full recovery temperature reduces installation time and the risk of damage to temperature-sensitive components ■ RNF-100 offers excellent physical, chemical, and electrical properties that meet or exceed commercial, industrial and military standards for highly reliable, general purpose tubing ■ DWP-125 and ES1000 have high-shrink-ratios to allow for insulation and sealing of irregular shapes; few sizes cover a wide range of diameters ■ RoHS compliant ■ Applications Single wall VERSAFIT and RNF-100 tubing provide electrical insulation and strain relief of in-line components, electrical connections, wire terminations, and splices. They can be used to bundle wires for flexible light duty harnesses. Also to identify or color code wires, cables, terminals and electronic components. Adhesive-lined DWP-125 and ES1000 environmentally seal and protect a wide variety of electrical applications, including wire splices, terminations, breakouts and connector-tocable transitions. Operating Temperature Range VERSAFIT and RNF-100: -55°C to 135°C [-67°F to 275°F] DWP-125: -40°C to 110°C [-40°F to 230°F] Installation Minimum full recovery temperature: ES1000: -40°C to 130°C [-40°F to 266°F] VERSAFIT: 90°C [194°F] RNF-100: 121°C [250°F] DWP-125: 125°C [257°F] ES1000: 135°C [275°F] Specifications/Approvals Series UL CSA VERSAFIT E35586 VW-1 600 V, 125°C E35586 600 V, 125°C E35586 600 V, 125°C E85381 600 V, 125°C LR31929 VW-1 600 V, 125°C LR31929 600 V, 125°C RW-3009 — DWP-125 SCD — RT-1113 RNF-100 DWP-125 ES1000 Available in: Americas Raychem ® Europe ■ RT-350 Asia Pacific ■ 1-125 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Tubing Kits and Mini-Spools (Continued) Single Wall Tubing KIT 1 – 2 to 1 Shrink Ratio • Black • 600V, 125°C, UL/CSA VW-1 (KIT 1 PN: A55251-000) KIT 2 – 2 to 1 Shrink Ratio • 7 Colors** • 600V, 125°C, UL/CSA VW-1 (except clear) (KIT 2 PN: D54859-000) Expanded I.D. VERSAFIT-3/16” VERSAFIT-1/4” VERSAFIT-3/8” VERSAFIT-1/2” VERSAFIT-3/4” VERSAFIT-1” Quantity (6 Inch Pieces) 30 28 24 20 14 10 Fits Wire Gauge Size 18 – 14 AWG 12 – 10 AWG 8 AWG 6 –3 AWG 2 – 1/0 AWG 2/0 – 4/0 AWG Refill Part Number D76139-000 F37063-000 D27573-000 C02462-000 A92664-000 C21270-000 Expanded I.D. VERSAFIT-3/32” VERSAFIT-1/8” VERSAFIT-3/16” VERSAFIT-1/4” VERSAFIT-3/8” VERSAFIT-1/2” Quantity (6 Inch Pieces) 35 28 21 21 14 14 Fits Wire Gauge Size 18 AWG 16 AWG 14 AWG 12 – 10 AWG 8 AWG 6 – 3 AWG Refill Part Number E31091-000 349256-000 C53800-000 C87605-000 A82691-000 E10896-000 **Clear tubing in Kit 2 and Kit 2 Refills is RNF-100. Adhesive-Lined Tubing KIT 3 – Black/White/Red/Clear • 600V, 125°C, UL (KIT 3 PN: E42160-000) Expanded I.D. DWP-125-1/8” DWP-125-3/16” DWP-125-1/4” DWP-125-1/2” DWP-125-3/4” DWP-125-1” ES1000-NO.1 ES1000-NO.2 ES1000-NO.3 ES1000-NO.4 Quantity (6 Inch Pieces) 25 25 24 10 5 3 6 5 5 3 Fits Wire Gauge Size 20 – 16 AWG (3 to 1 Shrink Ratio) 14 –10 AWG (3 to 1 Shrink Ratio) 12 –10 AWG (3 to 1 Shrink Ratio) 6 –3 AWG (3 to 1 Shrink Ratio) 2 – 1/0 AWG (3 to 1 Shrink Ratio) 2/0 – 4/0 AWG (3 to 1 Shrink Ratio) 16 – 12 AWG (4 to 1 Shrink Ratio) 12 – 10 AWG (4 to 1 Shrink Ratio) 10 – 8 AWG (4 to 1 Shrink Ratio) 6 –3 AWG (4 to 1 Shrink Ratio) Refill Part Number D14889-000 E87367-000 F91864-000 F41454-000 C67617-000 F66623-000 KITS 1, 2 and 3 are comprised of a durable six section plastic box with hinged lid. Inside the lid are product selection guidelines. Ask your Sales Representative about KIT 4 and KIT 6, our Economy Tubing Kits in a reclosable plastic bag, also used on “point of sale” racks. Here are Part Numbers for those Kits and their content: KIT 4: E32151-000 (Three pieces each of 3/16”, 1/4”, 3/8”, 1/2”, 3/4” and 1” Black tubing in 6 inch pieces) KIT 6: C72402-000 (Three pieces each of 3/64”, 1/16”, 3/32” and 1/8” Black tubing in 6 inch pieces) VERSAFIT MINI-SPOOLS 2 to 1 Shrink Ratio • Black • 600V, 125°C, UL/CSA VW-1 Expanded I.D. VERSAFIT-3/64” VERSAFIT-1/16” VERSAFIT-3/32 VERSAFIT-1/8” VERSAFIT-3/16” VERSAFIT-1/4” VERSAFIT-3/8” VERSAFIT-1/2” VERSAFIT-3/4” VERSAFIT-1” Quantity (Feet) 100 75 65 60 50 40 35 30 25 15 Part Number C16404-000 E40870-000 D70981-000 C17600-000 F27135-000 F64479-000 D57591-000 E37316-000 449582-000 F27156-000 VERSAFIT is a very flexible, highly flame-retardant polyolefin tubing, 90°C full recovery temperature, good fluid resistance with a UL 224/CSA VW-1 flammability rating. RNF-100 MINI-SPOOLS 2 to 1 Shrink Ratio • Black • 600V, 125°C, UL/CSA Expanded I.D. RNF-100-3/64” RNF-100-1/16” RNF-100-3/32 RNF-100-1/8” RNF-100-3/16” RNF-100-1/4” RNF-100-3/8” RNF-100-1/2” RNF-100-3/4” RNF-100-1” Quantity (Feet) 100 75 65 60 50 40 35 30 25 15 Part Number D00409-000 A66551-000 D42391-000 F56629-000 E77288-000 F75818-000 D12330-000 A81736-000 E40866-000 E62131-000 RNF-100 is a flexible, flame-retardant polyolefin tubing, 121°C full recovery temperature, excellent fluid resistance with a UL 224/CSA All Tubing flammability rating. 1-126 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 TUGA-GP Heat-shrinkable Tubing Shiny, Non-FlameRetardant, Polyolefin Tubing Product Facts 2:1 shrink ratio ■ Can be easily hot-stamped ■ Bright, shiny surface ■ Semiflexible, non-flameretardant, halogen-free ■ Conforms to substrates more uniformly and with less longitudinal change than most PVC-based materials ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range TUGA-GP is a commercial grade tubing for general applications where a flame-retardant product is not needed but where electrical insulation and mechanical performance are important. TUGA-GP makes an attractive covering for many automotive, appliance, and consumergoods applications. Minimum shrink temperature: 85°C [85°F] -55°C to 125°C [-67°F to 257°F] Minimum full recovery temperature: 110°C [230°F] Series Raychem TUGA-GP RW-2201 Available in: Americas Europe Asia Pacific ■ 1-127 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products TUGA-GP (Continued) Product Dimensions Size 1.2/0.6 1.6/0.8 2.4/1.2 3/1.5 5/2.5 6.4/32 8/4 9.5/4.8 11/5.5 12.7/6.4 15/7.5 20/10 25.4/12.7 38/19 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.062] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.0 [0.118] 1.5 [0.059] 5.0 [0.197] 2.5 [0.098] 6.4 [0.250] 3.2 [0.125] 8.0 [0.315] 4.0 [0.157] 9.5 [0.375] 4.8 [0.187] 11.0 [0.433] 5.5 [0.217] 12.7 [0.500] 6.4 [0.250] 15.0 [0.591] 7.5 [0.295] 20.0 [0.787] 10.0 [0.394] 25.4 [1.000] 12.7 [0.500] 38.0 [1.496] 19.0 [0.748] Wall Thickness* Nominal After Heating 0.4 [0.016] 0.4 [0.016] 0.5 [0.019] 0.5 [0.019] 0.5 [0.019] 0.6 [0.024] 0.6 [0.024] 0.6 [0.024] 0.6 [0.024] 0.6 [0.024] 0.8 [0.031] 0.8 [0.031] 0.9 [0.035] 1.0 [0.039] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes available upon request. On spools. Specify product name, size and color (for example, TUGA 3/1.5-0). 1-128 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 URHT Heat-shrinkable Tubing Ultra-High-Ratio, FlameRetardant, Polyolefin HeatShrinkable Tubing Product Facts Shrink ratios as high as 8:1 Specially formulated for thick wall insulation, strain relief and abrasion protection ■ Flame-retardant passing ASTM D 635 ■ Excellent performance in both hot and cold environments ■ Optional factory applied adhesive provides watertight environmental sealing in wet and corrosive locations ■ RoHS compliant ■ ■ Applications Ultra-high-shrink-ratio, heatshrinkable tubing, with expansion ratios as high as 8-to-1, is designed to conform to odd shapes and shrink over large transitions, allowing for the repair and sealing of cable connectors and equipment. Cable harnesses can be repaired and released without disassembly. This product can be used to seal the back end of a connector or Specifications/Approvals simply repair a damaged outer insulation of a cable or wire. URHT tubing is available with or without a hot melt adhesive lining. Installation Minimum shrink temperature: 135°C [275°F] Minimum full recovery temperature: 150°C [302°F] Operating Temperature Range -55°C to 135°C [-67°F to 275°F] Series Military Raychem URHT SAE-AS81765/1, Type II* URHT SCD *heat-shrinkable, crosslinked, flexible polyolefin Available in: Americas Europe Asia Pacific ■ ■ ■ 1-129 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products URHT (Continued) Product Dimensions URHT-200 Inside Diameter Maximum Minimum Expanded Recovered After Heating as Supplied 50.80 (2.000) 5.84 (0.230) URHT-300 76.20 (3.000) Size Ordering Information Part Numbering System Color Size selection Standard packaging Ordering description 8.64 (0.340) Wall Thickness Nominal Recovered After Heating 3.56 (0.140) 3.56 (0.140) Unrestricted Full Recovered Length ± 6.35 (.250) 7.62, 101.60, 152.40, 254.00 (3, 4, 6, 10) 7.62, 101.60, 152.40, 254.00 (3, 4, 6, 10) Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. In pieces. Specify product name, size, cut length and color (for example, URHT-200-10-0). URHT - _ / _ / _ 42 = Std Adhesive 86 = High Performance Adhesive Unrestricted recovered length Expanded inside diameter - as supplied 1-130 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 Versafit Heat-shrinkable Tubing Highly Flame-Retardant, Very Flexible, Low-ShrinkTemperature, Polyolefin Tubing Product Facts 2:1 shrink ratio Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components ■ Very flexible; doesn’t easily wrinkle when bent ■ Highly flame-retardant ■ Hot stamps extremely well ■ Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials ■ Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances ■ RoHS compliant ■ ■ Applications Installation Operating Temperature Range Cost-effective choice for many commercial and military applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Bundles wires for very flexible light-duty harnesses. Strain-relieves electrical wire connections for commercial applications. Identifies or colorcodes wires, cables, terminals, and components. Minimum shrink temperature: 70°C [158°F] -55°C to 135°C [-67°F to 275°F] Minimum full recovery temperature: 90°C [194°F] Specifications/Approvals Series UL CSA Versafit E35586 VW-1 600 V, 125°C LR31929 VW-1 600 V, 125°C ® Military Raychem AMS-DTL-23053/5* Classes 1 & 3 RW-3009 *Formerly MIL-I-23053/5 and MIL-DTL-23053/5. Available in: Americas Europe Asia Pacific ■ ■ ■ 1-131 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Versafit (Continued) Product Dimensions Inside Diameter Expanded Maximum Recovered as Supplied After Heating 1.63 ± 0.2 [0.064 ± 0.008] 0.6 [0.023] 3/64 1.85 ± 0.2 [0.073 ± 0.008] 0.8 [0.031] 1/16 3/32 2.79 ± 0.2 [0.110 ± 0.008] 1.2 [0.046] 3.43 ± 0.2 [0.135 ± 0.008] 1.6 [0.062] 1/8 5.21 ± 0.3 [0.205 ± 0.010] 2.4 [0.093] 3/16 1/4 7.11 ± 0.3 [0.280 ± 0.010] 3.2 [0.125] 3/8 10.16 ± 0.4 [0.400 ± 0.015] 4.8 [0.187] 13.72 ± 0.4 [0.540 ± 0.015] 6.4 [0.250] 1/2 16.90 ± 0.4 [0.665 ± 0.015] 8.0 [0.315] 5/8*** 3/4 20.45 ± 0.4 [0.805 ± 0.015] 9.5 [0.375] 1 26.80 ± 0.4 [1.055 ± 0.015] 12.7 [0.500] 33.40 ± 0.7 [1.315 ± 0.025] 15.9 [0.625] 1 1/4*** 1 1/2 39.88 ± 0.8 [1.570 ± 0.030] 19.1 [0.750] 2 52.83 ± 1.0 [2.080 ± 0.040] 25.4 [1.000] 78.49 ± 1.0 [3.090 ± 0.040] 38.1 [1.500] 3 104.14 ± 1.3 [4.100 ± 0.050] 50.8 [2.000] 4 Size Recovered Wall Thickness** After Heating 0.40 ± 0.08 [0.016 ± 0.003] 0.43 ± 0.08 [0.017 ± 0.003] 0.51 ± 0.08 [0.020 ± 0.003] 0.51 ± 0.08 [0.020 ± 0.003] 0.51 ± 0.08 [0.020 ± 0.003] 0.64 ± 0.08 [0.025 ± 0.003] 0.64 ± 0.08 [0.025 ± 0.003] 0.64 ± 0.08 [0.025 ± 0.003] 0.76 ± 0.08 [0.030 ± 0.003] 0.76 ± 0.08 [0.030 ± 0.003] 0.89 ± 0.12 [0.035 ± 0.005] 1.02 ± 0.15 [0.040 ± 0.006] 1.02 ± 0.15 [0.040 ± 0.006] 1.14 ± 0.16 [0.045 ± 0.007] 1.27 ± 0.20 [0.050 ± 0.008] 1.40 ± 0.23 [0.055 ± 0.009] **Wall thickness will be less if tubing recovery is restricted during shrinkage. ***Nonstandard size; available by special order only. Ordering Information Color Standard Black (-0), white (-9), red (-2), blue (-6), yellow (-4) Nonstandard Brown (-1), orange (-3), green (-5), violet (-7), gray (-8) Size selection Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. Standard packaging**** On spools. Ordering description***** Specify product name, size and color (for example, Versafit 1/4-0). ****Available in the convenient Mini-Spool packaging/dispensing system, for sizes 3/64” up to 1” (black only). *****Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 1-132 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 Versafit-3X Heat-shrinkable Tubing Very Flexible, High-ShrinkRatio, Highly FlameRetardant, Low-ShrinkTemperature, Polyolefin Tubing Product Facts Highly flame-retardant 3:1 shrink ratio easily accommodates irregular shapes; few sizes cover a wide range of diameters ■ Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components ■ Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs) which are classified as environmentally hazardous substances ■ RoHS compliant ■ ■ Specifications/Approvals Applications Installation Operating Temperature Range Provides electrical insulation and strain relief of in-line components, electrical connections, wire terminations, and splices. Bundles wires for flexible light duty harnesses. Identifies or color codes wires, cables, terminals and electrical and electronic components. Minimum shrink temperature: 70°C [158°F] -55°C to 135°C [-67°F to 275°F] Minimum full recovery temperature: 90°C [194°F] Series UL CSA Versafit-3X E35586 VW-1 600 V, 125°C LR31929 VW-1 600 V, 125°C Americas Europe Asia Pacific ■ ■ ■ Available in: Raychem ® RW-3009 1-133 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Versafit-3X (Continued) Product Dimensions Size 1/8 1/4 3/8 1/2 3/4 1 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 (0.125) 1.1 (0.042) 6.4 (0.250) 2.2 (0.083) 9.5 (0.375) 3.2 (0.125) 12.7 (0.500) 4.3 (0.166) 19.1 (0.750) 6.4 (0.250) 25.4 (1.000) 8.5 (0.333) Recovered Wall Thickness* After Heating 0.58 ± 0.08 (0.023 ± 0.003) 0.58 ± 0.08 (0.023 ± 0.003) 0.61 ± 0.08 (0.024 ± 0.003) 0.61 ± 0.08 (0.024 ± 0.003) 0.61 ± 0.08 (0.024 ± 0.003) 0.64 ± 0.08 (0.025 ± 0.003) *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Nonstandard Size selection Standard packaging Ordering description Black (-0) White (-9), red (-2), blue (-6), yellow (-4), green (-5), brown (-1), orange (-3), violet (-7), gray (-8) Always order the largest size that will shrink snugly over the component to be covered. On spools. Specify product name, size and color (for example, Versafit-3X-1/4-0). 1-134 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 Versafit V2 Heat-shrinkable Tubing Highly Flame-Retardant, Very Flexible, Low-ShrinkTemperature, Polyolefin Tubing Product Facts 2:1 shrink ratio Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components ■ Very flexible; doesn’t easily wrinkle when bent ■ Highly flame-retardant ■ Hot stamps extremely well ■ Higher temperature rating, better thermal stability, and higher resistance to physical abuse than noncrosslinked materials ■ Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances ■ RoHS compliant ■ ■ Specifications/Approvals Applications Installation Operating Temperature Range Cost-effective choice for many commercial applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Bundles wires for very flexible light-duty harnesses. Strain-relieves electrical wire connections. Identifies or color-codes wires, cables, terminals, and components. Minimum shrink temperature: 70°C [158°F] -30°C to 125°C [-22°F to 257°F] Minimum full recovery temperature: 90°C [194°F] Series UL CSA Versafit V2 E35586 VW-1 600 V, 125°C LR31929 VW-1 600 V, 125°C Americas Europe Asia Pacific ■ ■ ■ Available in: Raychem ® RW-3023 1-135 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Versafit V2 (Continued) Product Dimensions Size 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 18.0 20.0 22.0 25.0 27.0 28.0 30.0 Inside Diameter Maximum Expanded as Supplied Recovered After Heating 1.5 ± 0.2 [0.059 ± 0.008] 0.50 [0.020] 2.1 ± 0.2 [0.075 ± 0.008] 0.75 [0.030] 2.6 ± 0.2 [0.102 ± 0.008] 1.00 [0.039] 3.1 ± 0.2 [0.122 ± 0.008] 1.25 [0.049] 3.6 ± 0.2 [0.142 ± 0.008] 1.50 [0.059] 4.1 ± 0.3 [0.161 ± 0.012] 1.75 [0.069] 4.6 ± 0.3 [0.181 ± 0.012] 2.00 [0.079] 5.6 ± 0.3 [0.221 ± 0.012] 2.50 [0.098] 6.6 ± 0.3 [0.260 ± 0.012] 3.00 [0.118] 7.6 ± 0.3 [0.299 ± 0.012] 3.50 [0.138] 8.6 ± 0.3 [0.339 ± 0.012] 4.00 [0.158] 9.6 ± 0.3 [0.378 ± 0.012] 4.50 [0.177] 10.4 ± 0.3 [0.409 ± 0.012] 5.00 [0.197] 11.4 ± 0.3 [0.449 ± 0.012] 5.50 [0.217] 12.7 ± 0.3 [0.500 ± 0.012] 6.00 [0.236] 13.5 ± 0.3 [0.532 ± 0.012] 6.50 [0.256] 14.4 ± 0.4 [0.567 ± 0.016] 7.00 [0.276] 15.7 ± 0.4 [0.618 ± 0.016] 7.50 [0.295] 16.9 ± 0.4 [0.665 ± 0.016] 8.00 [0.315] 19.0 ± 0.4 [0.748 ± 0.016] 9.00 [0.354] 21.4 ± 0.4 [0.843 ± 0.016] 10.00 [0.394] 23.2 ± 0.4 [0.913 ± 0.016] 11.00 [0.433] 26.8 ± 0.4 [1.055 ± 0.016] 12.50 [0.492] 28.2 ± 0.5 [1.110 ± 0.020] 12.50 [0.492] 30.0 ± 0.5 [1.181 ± 0.020] 14.00 [0.551] 32.1 ± 0.5 [1.264 ± 0.020] 15.00 [0.591] Wall Thickness Expanded as Recovered* Supplied After Heating (Nominal) (Minimum) 0.20 [0.008] 0.33 [0.013] 0.20 [0.008] 0.35 [0.014] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.35 [0.014] 0.66 [0.026] 0.35 [0.014] 0.68 [0.027] 0.35 [0.014] 0.68 [0.027] 0.35 [0.014] 0.68 [0.027] 0.40 [0.016] 0.76 [0.030] 0.40 [0.016] 0.76 [0.030] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Standard Nonstandard Size selection Standard packaging Ordering description Black (-0) White (-9), red (-2), blue (-6), yellow (-4), green (-5), orange (-3), violet (-7), brown (-1), gray (-8) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, V2-3.0-0). 1-136 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 Versafit V4 Heat-shrinkable Tubing Very-Thin-Wall, Very Flexible, Highly Flame-Retardant, Polyolefin Tubing Product Facts 2:1 shrink ratio Very thin wall provides space savings and rapid shrinking ■ Low shrink temperature further reduces installation time and risk of damage to temperature-sensitive components ■ Very flexible; doesn’t easily wrinkle when bent ■ Free of polybrominated biphenyls (PBBs) and polybrominated biphenyl oxides and ethers (PBBOs and PBBEs), which are classified as environmentally hazardous substances ■ RoHS compliant ■ ■ Specifications/Approvals Applications Installation Operating Temperature Range Typically used where space saving is important. Offers the ability to pack components more closely than is possible with standard tubings. Costeffective choice for many commercial applications; electrically insulates and protects in-line components, disconnect terminals, and splices. Used for strain relief on high-density connectors. Minimum shrink temperature: 70°C [158°F] -30°C to 125°C [-22°F to 257°F] Minimum full recovery temperature: 90°C [194°F] Series UL CSA Versafit V4 E85381 VW-1 300 V, 125°C LR31929 VW-1 150 V, 125°C Americas Europe Asia Pacific ■ ■ ■ Available in: Raychem ® RW-3023 1-137 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Versafit V4 (Continued) Product Dimensions Size 0.6 0.8 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 7.0 8.0 9.0 10.0 Inch Size 3/64 1/16 3/32 1/8 3/16 1/4 3/8 1/2 3/4 1 Inside Diameter Maximum Expanded as Supplied Recovered After Heating 0.95 ± 0.25 [0.037 ± 0.010] 0.30 [0.012] 1.20 ± 0.25 [0.047 ± 0.010] 0.40 [0.016] 1.40 ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 1.90 ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 2.30 ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 2.80 ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 3.30 ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 3.80 ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 4.40 ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 5.50 ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 6.50 ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 7.50 ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 8.50 ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 9.50 ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 10.50 ± 0.50 [0.413 ± 0.020] 5.00 [0.197] Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 1.2 [0.046] 0.6 [0.023] 1.6 [0.062] 0.8 [0.031] 2.4 [0.093] 1.2 [0.046] 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.1 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] Wall Thickness Expanded as Recovered* Supplied After Heating (Nominal) (Minimum) 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] Recovered Wall Thickness* After Heating 0.30 ± 0.05 [0.012 ± 0.002] 0.30 ± 0.05 [0.012 ± 0.002] 0.30 ± 0.05 [0.012 ± 0.002] 0.33 ± 0.05 [0.013 ± 0.002] 0.33 ± 0.05 [0.013 ± 0.002] 0.36 ± 0.08 [0.014 ± 0.003] 0.36 ± 0.08 [0.014 ± 0.003] 0.36 ± 0.08 [0.014 ± 0.003] 0.43 ± 0.08 [0.017 ± 0.003] 0.51 ± 0.08 [0.020 ± 0.003] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description Standard Black (-0) Nonstandard Other colors available upon request. Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Marked with UL/CSA/-F- legends (metric sizes) or unmarked (inch sizes). Specify product name, size (mm or in.) and color (for example, V4-1.0-0). 1-138 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 Versaflex Heat-shrinkable Tubing Expandable, Braided, Polyester Sleeving Product Facts Excellent abrasion and cutthrough resistance ■ Lightweight ■ Flexible (even at low temperatures) ■ Fungus proof ■ Not affected by most chemical and solvents, non-hygroscopic ■ Versaflex-FR sleeving meets UL VW-1 and is selfextinguishing ■ Wide range of sizes available ■ RoHS compliant ■ Applications Versaflex sleeving is suited for the mechanical protection of wire harnesses, hoses, and all other applications where exceptional flexibility combined with superior abrasion/cut resistance is required. It also serves as an economical Specifications/Approvals means for wire bundling that will not trap heat or moisture; expanding easily to fit over irregular shapes, then contracting to conform and grip. To prevent fraying, these products should be cut to length using a hot knife. Installation This product is cold applied. Operating Temperature Range -50°C to 150°C [-58°F to 302°F] (220°C [-58°F to 302°F] for short periods) Series UL Raychem Versaflex-FR Versaflex E306976 VW-1, 125°C — RK-6772 Available in: Americas Europe Asia Pacific ■ ■ 1-139 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products Versaflex (Continued) Product Dimensions Versaflex (metric) Size Range Minimum 1 (0.039) 2 (0.079) 3 (0.118) 4 (0.158) 5 (0.197) 7 (0.276) 8 (0.315) 10 (0.394) 14 (0.551) 18 (0.709) 20 (0.787) 30 (1.181) 40 (1.575) Nominal Size 3 (0.118) 4 (0.158) 5 (0.197) 6 (0.236) 8 (0.315) 10 (0.394) 12 (0.472) 15 (0.591) 20 (0.787) 25 (0.984) 30 (1.181) 40 (1.575) 50 (1.969) Ordering Information Maximum 5 (0.197) 7 (0.276) 9 (0.354) 12 (0.472) 12 (0.472) 15 (0.591) 17 (0.669) 20 (0.787) 26 (1.024) 34 (1.339) 40 (1.575) 50 (1.969) 60 (2.362) Size 1/8 1/4 3/8 1/2 3/4 1-1/4 1-3/4 2 Versaflex (Imperial) Nominal Size Size Range 3 (0.118) 2.4 – 6.4 (0.094 – 0.252) 6 (0.236) 3.2 – 9.5 (0.125 – 0.375) 10 (0.394) 4.7 – 16 (0.185 – 0.630) 13 (0.512) 6.4 – 19 (0.252 – 0.748) 19 (0.748) 13 – 32 (0.512 – 1.260) 32 (1.256) 19 – 45 (0.748 – 1.772) 45 (1.772) 32 – 70 (1.260 – 2.756) 51 (2.008) 38 – 76 (1.496 – 2.992) Size 1/8 1/4 3/8 1/2 3/4 1-1/4 1-3/4 2 Versaflex-FR flame retardant, expandable polyester braid Nominal Size Size Range 3 (0.118) 2.4 – 6.4 (0.094 – 0.252) 6 (0.236) 3.2 – 9.5 (0.125 – 0.375) 10 (0.394) 4.7 – 16 (0.185 – 0.630) 13 (0.512) 6.4 – 19 (0.252 – 0.748) 19 (0.748) 13 – 32 (0.512 – 1.260) 32 (1.256) 19 – 45 (0.748 – 1.772) 45 (1.772) 32 – 70 (1.260 – 2.756) 51 (2.008) 38 – 76 (1.496 – 2.992) Color Standard Versaflex (metric) : Black (-0) Grey (-8) Versaflex (imperial) : Black (-0) Versaflex-FR : Black with a white X tracer (-09) Standard packaging Ordering description On spools. Specify product name, size and color (for example, VERSAFLEX-FR-1/4-09-SP) 1-140 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 XFFR Heat-shrinkable Tubing Halogen-Free, Flame-Retardant, Heat-Shrinkable Tubing Product Facts Emits minimal amounts of toxic or acid gasses during combustion ■ Meets performance requirements of MIL-C-24640 and MIL-C-24643 cable jackets ■ Resists moisture, fungus, and weathering ■ Available in expansion ratios as high as 3:1 ■ XFFR has the following approvals: - ABS (American Bureau of Shipping) - Lloyd’s (Lloyd’s Register of Shipping) ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range XFFR halogen-free tubing can be used for rejacketing and repairing halogen-free cables in any enclosed area where a flame-retardant, halogen-free environment is required. These environments include tunnels, buildings, mass transit vehicles, and ships. When installed with S-1305 tape, the tubing can also be used in applications requiring water sealing and protection from abrasion and corrosion. Minimum shrink temperature: 70°C [158°F] -55°C to 110°C [-67°F to 230°F] Minimum full recovery temperature: 121°C [250°F] Series Military Industry Raychem XFFR MIL-C-24640 MIL-C-24643 NES 713 NES 711 RW-2016 Available in: Americas Europe Asia Pacific ■ ■ ■ 1-141 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products XFFR (Continued) Product Dimensions Size XFFR-03 XFFR-04 XFFR-07 XFFR-11 XFFR-15 XFFR-20 XFFR-30 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 7.62 [0.300] 2.54 [0.100] 10.16 [0.400] 3.81 [0.150] 19.05 [0.750] 5.59 [0.220] 27.94 [1.100] 9.52 [0.375] 38.10 [1.500] 12.70 [0.500] 50.80 [2.000] 19.05 [0.750] 76.20 [3.000] 31.75 [1.250] Recovered Wall Thickness* After Heating (Nominal) 2.03 [0.080] 2.03 [0.080] 2.03 [0.080] 2.67 [0.105] 3.05 [0.120] 3.05 [0.120] 4.06 [0.160] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Part Numbering System Color Size selection Standard packaging Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. 1.2-meter [4-foot] or 7.5-meter [25-foot] lengths. XFFR - 03 X 4 / NM “NM” - no mark Length in feet (4 feet standard) Size Family 1-142 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 ZH2 Heat-shrinkable Tubing Flexible, Highly FlameRetardant, Low Recovery Temperature, ZEROHAL Polyolefin Tubing Product Facts 2:1 shrink ratio Highly flame-retardant; UL/CSA VW-1 flammability rating ■ Environmentally friendly tubing essentially free of halogens ■ Emits minimal amounts of toxic or acid gasses when burned ■ RoHS compliant ■ ■ Specifications/Approvals Applications Installation Operating Temperature Range Electrical insulation and strain relief of connections and terminations in computers, appliances, and other commercial electronic products. Jacketing and bundling of light duty harnesses in rail and mass transit vehicles, buildings, and other enclosed areas where emission of toxic gasses from burning materials containing halogens is very undesirable. Minimum shrink temperature: 70°C [158°F] -30°C to 125°C [-22°F to 257°F] Minimum full recovery temperature: 90°C [194°F] Series UL CSA ZH2 E35586 VW-1 600 V, 125°C LR31929 VW-1 600 V, 125°C Americas Europe Asia Pacific ■ ■ ■ Available in: Raychem ® RW-3036 1-143 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products ZH2 (Continued) Product Dimensions Size 0.8 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 15.0 16.0 18.0 20.0 22.0 25.0 27.0 28.0 30.0 Inside Diameter Maximum Expanded as Supplied Recovered After Heating 1.2 ± 0.2 [0.047 ± 0.008] 0.40 [0.016] 1.5 ± 0.2 [0.059 ± 0.008] 0.50 [0.020] 2.1 ± 0.2 [0.075 ± 0.008] 0.75 [0.030] 2.6 ± 0.2 [0.102 ± 0.008] 1.00 [0.039] 3.1 ± 0.2 [0.122 ± 0.008] 1.25 [0.049] 3.6 ± 0.2 [0.142 ± 0.008] 1.50 [0.059] 4.1 ± 0.3 [0.161 ± 0.012] 1.75 [0.069] 4.6 ± 0.3 [0.181 ± 0.012] 2.00 [0.079] 5.6 ± 0.3 [0.221 ± 0.012] 2.50 [0.098] 6.6 ± 0.3 [0.260 ± 0.012] 3.00 [0.118] 7.6 ± 0.3 [0.299 ± 0.012] 3.50 [0.138] 8.6 ± 0.3 [0.339 ± 0.012] 4.00 [0.158] 9.6 ± 0.3 [0.378 ± 0.012] 4.50 [0.177] 10.4 ± 0.3 [0.409 ± 0.012] 5.00 [0.197] 11.4 ± 0.3 [0.449 ± 0.012] 5.50 [0.217] 12.7 ± 0.3 [0.500 ± 0.012] 6.00 [0.236] 13.5 ± 0.3 [0.532 ± 0.012] 6.50 [0.256] 14.4 ± 0.4 [0.567 ± 0.016] 7.00 [0.276] 15.7 ± 0.4 [0.618 ± 0.016] 7.50 [0.295] 16.9 ± 0.4 [0.665 ± 0.016] 8.00 [0.315] 19.0 ± 0.4 [0.748 ± 0.016] 9.00 [0.354] 21.4 ± 0.4 [0.843 ± 0.016] 10.00 [0.394] 23.2 ± 0.4 [0.913 ± 0.016] 11.00 [0.433] 26.8 ± 0.4 [1.055 ± 0.016] 12.50 [0.452] 28.2 ± 0.5 [1.110 ± 0.020] 12.50 [0.452] 30.0 ± 0.5 [1.181 ± 0.020] 14.00 [0.551] 32.1 ± 0.5 [1.264 ± 0.020] 15.00 [0.591] Wall Thickness Expanded as Recovered* Supplied After Heating (Nominal) (Minimum) 0.20 [0.008] 0.33 [0.013] 0.20 [0.008] 0.33 [0.013] 0.20 [0.008] 0.34 [0.013] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.25 [0.010] 0.43 [0.017] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.30 [0.012] 0.56 [0.022] 0.35 [0.014] 0.66 [0.026] 0.35 [0.014] 0.68 [0.027] 0.35 [0.014] 0.68 [0.027] 0.35 [0.014] 0.68 [0.027] 0.40 [0.016] 0.76 [0.030] 0.40 [0.016] 0.76 [0.030] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] 0.45 [0.018] 0.89 [0.035] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. On spools. Specify product name, size and color (for example, ZH2-6.0-0). 1-144 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 ZH4 Heat-shrinkable Tubing Very-Thin-Wall, Very Flexible, Highly FlameRetardant, Low Recovery Temperature, ZEROHAL Polyolefin Tubing Product Facts 2:1 shrink ratio Highly flame-retardant; UL/CSA VW-1 flammability rating ■ Very thin wall provides space savings and rapid shrinking ■ Low shrink temperature further reduces installation time and risk of damage to temperature-sensitive components ■ Environmentally friendly tubing essentially free of halogens ■ Emits minimal amounts of toxic or acid gasses when burned ■ RoHS compliant ■ ■ Applications Electrical insulation and protection of in-line components, disconnect terminals, and splices in computers, appliances, and other commercial electronic products. Typically used where space saving is important. Offers the ability to pack components more closely than is possible with standard tubings. Used for strain relief on high-density connectors. Suitable for use in Specifications/Approvals rail and mass transit vehicles, buildings, and other enclosed areas where emission of toxic gasses from burning materials containing halogens is very undesirable. Installation Minimum shrink temperature: 70°C [158°F] Minimum full recovery temperature: 90°C [194°F] Operating Temperature Range -30°C to 125°C [-22°F to 257°F] Series UL CSA ZH4 E85381 VW-1 300 V, 125ºC LR31929 VW-1 150 V, 125ºC Americas Europe Asia Pacific ■ ■ ■ Available in: Raychem ® RW-3036 1-145 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products ZH4 (Continued) Product Dimensions Size 0.6 0.8 1.0 1.5 2.0 2.5 3.0 3.5 4.0 5.0 6.0 7.0 8.0 9.0 10.0 Inside Diameter Maximum Expanded as Supplied Recovered After Heating 0.95 ± 0.25 [0.037 ± 0.010] 0.30 [0.012] 1.20 ± 0.25 [0.047 ± 0.010] 0.40 [0.016] 1.40 ± 0.25 [0.055 ± 0.010] 0.50 [0.020] 1.90 ± 0.25 [0.075 ± 0.010] 0.75 [0.030] 2.30 ± 0.25 [0.091 ± 0.010] 1.00 [0.039] 2.80 ± 0.25 [0.110 ± 0.010] 1.25 [0.049] 3.30 ± 0.25 [0.130 ± 0.010] 1.50 [0.059] 3.80 ± 0.25 [0.150 ± 0.010] 1.75 [0.069] 4.40 ± 0.25 [0.173 ± 0.010] 2.00 [0.079] 5.50 ± 0.25 [0.217 ± 0.010] 2.50 [0.098] 6.50 ± 0.40 [0.256 ± 0.016] 3.00 [0.118] 7.50 ± 0.40 [0.295 ± 0.016] 3.50 [0.138] 8.50 ± 0.40 [0.335 ± 0.016] 4.00 [0.158] 9.50 ± 0.40 [0.374 ± 0.016] 4.50 [0.177] 10.50 ± 0.50 [0.413 ± 0.020] 5.00 [0.197] Wall Thickness Expanded as Recovered* Supplied After Heating (Nominal) (Minimum) 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.10 [0.004] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.25 [0.010] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] 0.15 [0.006] 0.28 [0.011] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. On spools. Specify product name, size and color (for example, ZH4-2.0-0). 1-146 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 ZH-100 Heat-shrinkable Tubing Flexible, Thin-Wall, LowFire-Hazard Tubing Product Facts 2:1 shrink ratio ■ Low smoke emissions ■ Flexible, flame-retardant ■ No added halogens ■ Low evolution of acid gases ■ RoHS compliant ■ Specifications/Approvals Applications Installation Operating Temperature Range ZH-100 is a flexible, thin-wall, heat-shrinkable tubing designed for lowfire-hazard applications. ZH-100 contains no added halogens, and exhibits excellent fire safety characteristics combined with low evolution of acid gases, while retaining good mechanical and fluid resistance properties. Minimum shrink temperature: 80°C [176°F] -30°C to 105°C [-22°F to 221°F] Minimum full recovery temperature: 120°C [248°F] Series Industry Raychem ZH-100 BR 1326A RW-2031 Available in: Americas Europe Asia Pacific ■ ■ ■ 1-147 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products ZH-100 (Continued) Product Dimensions Size 1/8 3/16 1/4 3/8 1/2 3/4 1 1 1/2 2 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.2 [0.125] 1.6 [0.062] 4.8 [0.187] 2.4 [0.093] 6.4 [0.250] 3.2 [0.125] 9.5 [0.375] 4.8 [0.187] 12.7 [0.500] 6.4 [0.250] 19.0 [0.750] 9.5 [0.375] 25.4 [1.000] 12.7 [0.500] 38.0 [1.500] 19.0 [0.750] 51.0 [2.000] 25.4 [1.000] Recovered Wall Thickness* After Heating 0.50 ± 0.10 [0.019 ± 0.004] 0.50 ± .0.10 [0.019 ± 0.004] 0.65 ± 0.15 [0.026 ± 0.006] 0.65 ± 0.15 [0.026 ± 0.006] 0.65 ± 0.15 [0.026 ± 0.006] 0.75 ± 0.15 [0.030 ± 0.006] 0.90 ± 0.15 [0.035 ± 0.006] 1.00 ± 0.20 [0.039 ± 0.008] 1.15 ± 0.25 [0.045 ± 0.010] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, ZH-100 1/8-0). 1-148 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products 1 ZHTM Heat-shrinkable Tubing Heat-Shrinkable, Flexible Tubing with Low Toxicity for Fire Safety Applications Product Facts 2:1 shrink ratio Low smoke emission ■ System 100 tubing ■ RoHS compliant ■ ■ Applications A flexible, thick-wall, heatshrinkable tubing to be used in conjunction with -100 molded parts and Zerohal cable to form Raychem System 100. This material exhibits excellent fire safety characteristics combined with low smoke emission and low evolution of acid gases while retaining good mechanical and fluid-resistance Specifications/Approvals properties. Used for insulation and protection of cables, harnesses, and electrical and electronic components in enclosed spaces, such as in marine applications, mass transit systems, and offshore installations, to reduce toxicity risks, or where equipment would be irreparably damaged by corrosive products of combustion. Installation Minimum shrink temperature: 80°C [176°F] Minimum full recovery temperature: 121°C [250°F] Operating Temperature Range -30°C to 105°C [-22°F to 221°F] Series Military Agency Industry Raychem ZHTM Def. Stan. 59-97 Issue 3 Type 8 BS 4G-198 Part 3 Type 15 VG 95343 Part 5 Type L VDE 0341/Pt 9005 BR 1326A RW-2058 Available in: Americas Europe Asia Pacific ■ ■ ■ 1-149 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666 RAYCHEM Tubing Products ZHTM (Continued) Product Dimensions Size 3/1.5 5/2.5 8/4 12/6 18/9 24/12 40/20 50/30 Inside Diameter Minimum Expanded Maximum Recovered as Supplied After Heating 3.0 [0.118] 1.5 [0.059] 5.0 [0.197] 2.5 [0.098] 8.0 [0.315] 4.0 [0.157] 12.0 [0.472] 6.0 [0.236] 18.0 [0.709] 9.0 [0.354] 24.0 [0.945] 12.0 [0.472] 40.0 [1.575] 20.0 [0.789] 50.0 [1.969] 30.0 [1.181] Recovered Wall Thickness* After Heating 0.70 ± 0.10 [0.028 ± 0.004] 0.75 ± 0.12 [0.030 ± 0.005] 0.80 ± 0.15 [0.031 ± 0.006] 0.90 ± 0.15 [0.035 ± 0.006] 1.00 ± 0.18 [0.039 ± 0.007] 1.10 ± 0.20 [0.043 ± 0.008] 1.30 ± 0.23 [0.051 ± 0.009] 1.50 ± 0.28 [0.059 ± 0.011] *Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description** Standard Black (-0) Always order the largest size that will shrink snugly over the component to be covered. Special order sizes are available upon request. On spools. Specify product name, size and color (for example, ZHTM 8/4-0). **Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 1-150 9-1773447-9 CIS WR 08/2011 te.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-475-6222 Mexico: 52-55-1106-0800 L. & S. America: 54-11-4733-2200 Germany: 49-6251-133-1999 China: 86-400-820-6015 Japan: 81-44-844-8013 UK: 44-800-267-666