Light Duty Miniature Toggles Series E Distinctive Characteristics Power and logic level capabilities available to suit varying applications. High torque bushing prevents rotation and separation from metal frame during installation. Stainless steel frame resists corrosion. Case of heat resistant resin meets UL94V-0 flammability rating. Antijamming design protects contact mechanism from damage if lever is subjected to sharp downward force or other harsh treatment. Bias guard achieved by interlocking actuator block with lever and interior guide; diagonal force on toggle is not transmitted to actuator block and misalignment of contacts is prevented. Higher insulating barriers protect against crossover in double pole devices. 1,500V dielectric strength between contacts and case is accomplished by clinching the frame away from the terminals. Epoxy sealed terminals prevent entry of solder flux and other contaminants. Actual Size NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Light Duty Miniature Toggles Series E General Specifications Electrical Capacity (Resistive Load) Power Level (No Code or P): Logic Level (code G or PG): Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Angle of Throw: Materials & Finishes Toggle: Bushing: Frame: Case: Movable Contacts: Stationary Contacts: Terminals: Environmental Data Operating Temp Range: Humidity: Vibration: Shock: Installation Mounting Torque: Soldering Time & Temp: Standards & Certifications Flammability Standards: UL Recognized: CSA Certified: 3A @ 125V AC for silver contacts 0.4VA maximum @ 28V AC/DC maximum for gold contacts (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section. 10 milliohms maximum for silver; 20 milliohms maximum for gold 1,000 megohms minimum @ 500V DC 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts & case for 1 minute minimum 100,000 operations minimum 20,000 operations minimum for silver; 50,000 operations minimum for gold 25° Brass with chrome plating Brass with nickel plating Stainless steel Melamine phenolic resin (UL94V-0) Copper with silver or gold plating Silver with silver or gold plating Copper with silver or gold plating –10°C through +70°C (+14°F through +158°F) 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) 1.47Nm (13 lb • in) for double nut; .686Nm (6 lb • in) for single nut Circuits 2 & 5 Manual Soldering: 3 seconds maximum @ 350°C maximum Wave Solder: 5 seconds maximum @ 270°C maximum. Circuits 1, 3, 8, & 9 Manual Soldering: 4 seconds maximum @ 410°C maximum Wave Solder: See Profile A in Supplement section. Note: On circuits 1, 3, 8, & 9 levers must be in center or off position while soldering. UL94V-0 case All single & double pole models recognized at 3A @ 125V AC; UL File No. WOYR2.E44145; add “/U” to end of part number to order UL mark on switch. Single pole, double throw solder lug & PC models certified at 3A @ 125V AC; double pole, double throw PC models certified at 3A @ 125V AC; CSA File No. 023535-0-000; add “/C” to end of part number to order CSA mark on switch. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Light Duty Miniature Toggles Series E TYPICAL SWITCH ORDERING EXAMPLE E20 2 POLES 2 C P G CONTACTS, RATINGS, & TERMINALS 1 SPST SPDT 2 DPST DPDT No Code COLORS Silver Contacts; Solder Lug Terminals; 3A @ 125V AC A Black B White G Gold Contacts; Solder Lug Terminals 0.4VA max @ 28V AC/DC max C Red Silver Contacts; Straight PC Terminals; 3A @ 125V AC E Yellow P F Green G Blue PG Gold Contacts; Straight PC Terminals 0.4VA max @ 28V AC/DC max CIRCUITS OPTIONAL CAPS 1 ON NONE OFF B Bat Lever Cap 2 ON NONE ON C Bat Lever Conical Cap 3 ON OFF ON 5 ON NONE (ON) 8 (ON) OFF (ON) 9 ON OFF (ON) ( ) = Momentary IMPORTANT: Switches are supplied without UL & CSA marking unless specified. Specific models & ratings noted on General Specifications page. DESCRIPTION FOR TYPICAL ORDERING EXAMPLE E2022P-CG Blue Bat Lever Conical Cap Silver Contacts & Straight PC Terminals with 3-Amp Rating DPDT ON-NONE-ON Circuit NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Series E Light Duty Miniature Toggles POLES & CIRCUITS Toggle Position ( ) = Momentary Down Center Connected Terminals Up Keyway Down Center Throw & Schematics Up Note: Terminal numbers are not actually on the switch. Keyway Pole Model SP E2011 ON NONE OFF 2-3 OPEN OPEN SPST SP E2012 E2013 E2015 E2018 E2019 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) 2-3 OPEN 2-1 SPDT DP E2021 ON NONE OFF 2-3 5-6 OPEN OPEN DPST DP E2022 E2023 E2025 E2028 E2029 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) 2-3 5-6 OPEN 2-1 5-4 DPDT 2 (COM) 3 2 (COM) 1 2 3 (COM) 5 3 2 1 6 (COM) 3 5 6 4 CONTACT MATERIALS, RATINGS, & TERMINALS No Code G Solder Lug Silver Contacts Solder Lug Gold Contacts Power Level 3A @ 125V AC P Straight PC Silver Contacts (2.0) .079 (4.0) (1.1) .157 .043 Thk (0.7) (0.5) Com .028 .020 Logic Level 0.4VA maximum @ 28V AC/DC maximum Complete explanation of operating range in Supplement section. (2.0) .079 Epoxy Seal Wiring Specifications The .043” x .079” (1.1mm x 2.0mm) oblong terminal hole accommodates one solid 18-gauge wire or two solid or stranded 20-gauge wires. Epoxy Seal Power Level 3A @ 125V AC (6.4) (4.3) .252 .169 (1.2) .047 Thk (0.7) (0.5) Com .028 .020 PG Straight PC Gold Contacts PCB Footprints Logic Level 0.4VA maximum @ 28V AC/DC maximum (4.7) .185 3 2 (3.9) Typ .154 1 (1.8) Dia Typ .071 Complete explanation of operating range in Supplement section. Single Pole 3 6 2 5 1 4 (3.9) Typ .154 (1.8) Dia Typ .071 Double Pole NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Series E Light Duty Miniature Toggles OPTIONAL CAPS & COLORS B AT415 Bat Lever Cap C Cap Lever Material Polyethylene AT444 Bat Lever Conical Cap Cap Lever Material Polyethylene 25° A Black B White C Red E Yellow F Green G Blue 25° (5.0) Dia .197 (13.5) .532 Cap Colors Available: (4.8) Dia .189 (12.0) .472 (11.5) .452 (13.1) .516 25° (2.8) Dia .110 (0.8) .031 (10.5) .413 (2.5) .098 This standard lever is combined with a metric bushing. The E Series toggles have a bat lever .413” (10.5mm) long. M6 P0.75 (0.7) .028 (7.9) .311 (7.0) Dia .276 TYPICAL SWITCH DIMENSIONS Solder Lug Single Pole (1.1) x (2.0) Typ .043 x .079 (0.7) Typ .028 (3.9) Typ .154 M6 P0.75 Keyway (11.0) .433 25° (2.8) Dia .110 (10.5) .413 (7.0) .276 (7.2) .283 (0.7) (4.5) .028 .177 (14.6) .575 2 (0.5) .020 (4.0) Typ .157 1 (2.0) .079 E2012 E2011 model does not have terminal 1. Solder Lug Double Pole (1.1) x (2.0) Typ .043 x .079 (0.7) Typ .028 (3.9) Typ .154 M6 P0.75 Keyway (11.0) .433 25° (2.8) Dia .110 (11.7) .461 E2022 3 (10.5) .413 (7.2) .283 (0.7) (4.5) .028 .177 (14.6) .575 (0.5) .020 (4.0) Typ .157 6 3 5 2 4 1 (4.7) .185 (2.0) Typ .079 E2021 model does not have terminals 1 & 4. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06 Light Duty Miniature Toggles Series E STANDARD HARDWARE Standard Hardware 2 AT513M Metric Hexagon Nuts 1 AT507M Metric Locking Ring 1 AT509 Internal Tooth Lockwasher AT513M Metric Hexagon Nut AT507M Metric Locking Ring AT509 Lockwasher Material: Brass with Nickel Plating Material: Steel with Zinc/Chromate Material: Steel with Zinc/Chromate (6.0) Dia .236 M6 P0.75 (8.0) .315 Face Nut (6.4) Dia (10.2) Dia .252 .402 (5.5) .217 Locking Ring Lockwasher Lock Nut (12.0) Dia .472 (2.0) .079 (9.0) .354 (1.5) .059 (1.7) .067 (0.8) .031 (0.5) .020 Optional hardware available. See Accessories & Hardware section. Panel Thicknesses & Panel Cutouts With Standard Hardware Without Locking Ring Maximum Effective Panel Thickness: .087” (2.2mm) Maximum Effective Panel Thickness: .118” (3.0mm) (6.5) Dia .256 (2.2) Dia .087 (6.35) Dia .250 (5.6) .220 (6.5) .256 (6.35) Dia .250 (0.6) .024 Without Bottom Hex Nut Without Locking Ring & Bottom Hex Nut Maximum Effective Panel Thickness: .154” (3.9mm) Maximum Effective Panel Thickness: .185” (4.7mm) OPTIONAL SPLASHPROOF BOOT AT428M (Metric) Boot for Bat Toggle (4.6) Dia .181 (6.7) Dia .264 Material: Silicone Rubber (14.3) .563 (11.3) .445 (9.8) .386 (10.8) .425 (2.0) ~ (2.5) .079 .098 (1.57) .062 NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 2-06