Ferroxcube ER95 Planar er cores and accessory Datasheet

FERROXCUBE
DATA SHEET
ER9.5/2.5/5
Planar ER cores and accessories
Supersedes data of September 2004
2008 Sep 01
Ferroxcube
Planar ER cores and accessories
ER9.5/2.5/5
CORE SETS
Effective core parameters
SYMBOL
PARAMETER
handbook, halfpage
VALUE
1.6 +0.15
0
UNIT
Σ(I/A)
core factor (C1)
1.67
mm−1
Ve
effective volume
120
mm3
Ie
effective length
14.2
mm
Ae
effective area
8.47
mm2
Amin
minimum area
7.60
mm2
m
mass of core half
≈ 0.35
g
2.45
±0.05
0
−0.3
+0.25
7.5
0
7.1 +0.2
0
0
3.5
−0.2
9.5
5 0
−0.2
CBW092
Dimensions in mm.
Fig.1 ER9.5/2.5/5 core half.
Core sets for general purpose transformers and power applications
Clamping force for AL measurements, 10 ±5 N.
GRADE
AL
(nH)
AIR GAP
(µm)
µe
≈0
TYPE NUMBER
3C92
750 ±25%
≈ 1 000
3C93
850 ±25%
≈ 1 130
≈0
3C94
63 ±3%
≈ 84
≈ 200
ER9.5/2.5/5-3C94-A63-S
100 ±5%
≈ 133
≈ 120
ER9.5/2.5/5-3C94-A100-S
160 ±8%
≈ 213
≈ 70
ER9.5/2.5/5-3C94-A160-S
ER9.5/2.5/5-3C92-S
ER9.5/2.5/5-3C93-S
1000 ±25%
≈ 1 330
≈0
ER9.5/2.5/5-3C94-S
3C95
1150 ±25%
≈ 1540
≈0
ER9.5/2.5/5-3C95-S
3C96
900 ±25%
≈ 1 200
≈0
ER9.5/2.5/5-3C96-S
3F3
63 ±3%
≈ 84
≈ 200
ER9.5/2.5/5-3F3-A63-S
100 ±5%
≈ 133
≈ 120
ER9.5/2.5/5-3F3-A100-S
160 ±8%
≈ 213
≈ 70
ER9.5/2.5/5-3F3-A160-S
850 ±25%
≈ 1 130
≈0
ER9.5/2.5/5-3F3-S
3F35
700 ±25%
≈ 930
≈0
ER9.5/2.5/5-3F35-S
3F4
40 ±3%
≈ 53
≈ 340
ER9.5/2.5/5-3F4-A40-S
3F45
2008 Sep 01
63 ±5%
≈ 84
≈ 190
ER9.5/2.5/5-3F4-A63-S
100 ±5%
≈ 133
≈ 100
ER9.5/2.5/5-3F4-A100-S
525 ±25%
≈ 700
≈0
ER9.5/2.5/5-3F4-S
525 ±25%
≈ 700
≈0
ER9.5/2.5/5-3F45-S
2
Ferroxcube
Planar ER cores and accessories
ER9.5/2.5/5
Core sets of high permeability grades
Clamping force for AL measurements, 10 ±5 N.
GRADE
AL
(nH)
AIR GAP
(µm)
µe
TYPE NUMBER
3E5
3600 +40/−30%
≈ 4800
≈0
ER9.5/2.5/5-3E5-S
3E6
4800 +40/−30%
≈ 6400
≈0
ER9.5/2.5/5-3E6-S
Properties of core sets under power conditions
B (mT) at
GRADE
H = 250 A/m;
f = 25 kHz;
T = 100 °C
CORE LOSS (W) at
f = 100 kHz;
ˆ = 100 mT;
B
T = 100 °C
f = 100 kHz;
ˆ = 200 mT;
B
T = 25 °C
f = 100 kHz;
ˆ = 200 mT;
B
T = 100 °C
f = 400 kHz;
ˆ = 50 mT;
B
T = 100 °C
f = 500 kHz;
ˆ = 50 mT;
B
T = 100 °C
3C92
≥370
≤ 0.011
−
≤ 0.072
−
−
3C93
≥320
≤ 0.011(1)
−
≤ 0.072(1)
−
−
3C94
≥320
≤ 0.011
−
≤ 0.072
−
−
3C95
≥320
−
≤ 0.07
≤ 0.07
−
−
3C96
≥340
≤ 0.0085
−
≤ 0.058
≤ 0.018
≤ 0.045
3F3
≥300
≤ 0.015
−
−
≤ 0.025
−
3F35
≥300
−
−
−
≤ 0.011
≤ 0.016
3F4
≥250
−
−
−
−
−
1.
Measured at 140 °C.
Properties of core sets under power conditions (continued)
B (mT) at
CORE LOSS (W) at
H = 250 A/m;
f = 25 kHz;
T = 100 °C
f = 500 kHz;
ˆ = 100 mT;
B
T = 100 °C
f = 1 MHz;
ˆ = 30 mT;
B
T = 100 °C
f = 1 MHz;
ˆ = 50 mT;
B
T = 100 °C
f = 3 MHz;
ˆ = 10 mT;
B
T = 100 °C
3F35
≥300
≤ 0.13
−
−
−
3F4
≥250
−
≤ 0.036
−
≤ 0.056
3F45
≥250
−
≤ 0.027
≤ 0.1
≤ 0.048
GRADE
2008 Sep 01
3
Ferroxcube
Planar ER cores and accessories
ER9.5/2.5/5
COIL FORMERS
General data
PARAMETER
SPECIFICATION
Coil former material
liquid crystal polymer (LCP), glass reinforced, flame retardant
in accordance with “UL 94V-0”; UL file number E54705(M)
Pin material
copper-tin alloy (CuSn), tin (Sn) plated
Maximum operating temperature
155 °C, “IEC 60085”, class F
Resistance to soldering heat
“IEC 60068-2-20” , Part 2, Test Tb, method 1B: 350 °C, 3.5 s
Solderability
“IEC 60068-2-20” , Part 2, Test Ta, method 1: 235 °C, 2 s
∅7.3 ±0.1
1.6
∅4.45
handbook, full pagewidth±0.08
1.7
∅3.6
±0.08
2.95
±0.1
2
2.05
min.
4.4
max.
8.1
0.7
6
9.1
0.25
11.7 max.
8.6 max.
2
CBW093
Dimensions in mm.
Fig.2 ER9.5/2.5/5 coil former (SMD); 8-solder pads.
Winding data and area product for ER9.5/2.5/5 coil former (SMD) with 8 solder pads
NUMBER OF
SECTIONS
WINDING
AREA
(mm2)
MINIMUM
WINDING
WIDTH
(mm)
AVERAGE
LENGTH OF
TURN
(mm)
AREA
PRODUCT
Ae x Aw
(mm4)
1
2.8
2.05
18.4
23.7
2008 Sep 01
4
TYPE NUMBER
CPVS-ER9.5-1S-8P-Z
Ferroxcube
Planar ER cores and accessories
ER9.5/2.5/5
MOUNTING PARTS
General data and ordering information
ITEM
REMARKS
FIGURE
stainless steel (CrNi); clamping force ≈ 20 N
Clamp
9.8
handbook, halfpage
4
5.5
CBW094
Dimensions in mm.
Fig.3 ER9.5/2.5/5 clamp.
2008 Sep 01
5
3
TYPE NUMBER
CLM-ER9.5
Ferroxcube
Planar ER cores and accessories
ER9.5/2.5/5
DATA SHEET STATUS DEFINITIONS
DATA SHEET
STATUS
PRODUCT
STATUS
DEFINITIONS
Preliminary
specification
Development
This data sheet contains preliminary data. Ferroxcube reserves the right to
make changes at any time without notice in order to improve design and
supply the best possible product.
Product specification
Production
This data sheet contains final specifications. Ferroxcube reserves the right
to make changes at any time without notice in order to improve design and
supply the best possible product.
DISCLAIMER
Life support applications  These products are not designed for use in life support appliances, devices, or systems
where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers
using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube
for any damages resulting from such application.
PRODUCT STATUS DEFINITIONS
STATUS
INDICATION
DEFINITION
Prototype
These are products that have been made as development samples for the purposes of
technical evaluation only. The data for these types is provisional and is subject to
change.
Design-in
These products are recommended for new designs.
Preferred
These products are recommended for use in current designs and are available via our
sales channels.
Support
These products are not recommended for new designs and may not be available
through all of our sales channels. Customers are advised to check for availability.
2008 Sep 01
6
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