TOCOS ® GV4 Series POTENTIOMETERS 4mm Surface Mount, Multi-Turn, Sealed Cermet Trimmers Features n 4mm square SMD, multi-turn, sealed cermet trimmers n Available in J-hook and gull-wing terminal configurations n Top or side adjustment, flush with housing n Meets EIA, EIAJ, IPC, VECI standard SMD trimmer designs n Wide temperature range of !65&C to ~150&C n TCR = %100ppm /&C; Low CRV = 1% n Tape and reel packaging n Designed for flow, reflow or infrared reflow soldering n Sealed to withstand immersion cleaning processes Specifications Electrical Environmental Standard Resistance Range . . . . . . . . . . . . . . 10Ω to 2MΩ (standard 1, 2 & 5 sequence) Temperature Range . . . . . . . . . . . . . . . . . !65&C to ~150&C Resistance Tolerance . . . . . . . . . . . . . . . . . %10% standard Low Temperature Operation . . . .!65&C, 0.25 watt, 2 hours ∆T/R )%1%, S.S. )%1% End Resistance . . . . . . . . . . 1% or 2Ω, whichever is greater High Temperature Exposure . . . . . . . . . ~150&C, 250 hours ∆T/R )%2%, S.S. )%1% Resistance Taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . Linear Peak Noise (C.R.V.) . . . . . . . 1% or 3Ω, whichever is greater Power Rating . . . . . . . 0.25 watt at ~85&C; 0 watt at ~150&C Maximum Input Voltage . . . . . . . . 300VDC or power rating, whichever is smaller Temperature Coefficient . . . . . . . . . . . . . . . . %100 ppm /&C Insulation Resistance . . . . . . . 100MΩ minimum at 500VDC Dielectric Strength . . . . . . . . . . . . . . . . . . 600VAC, 1 minute Adjustment Travel . . . . . . . . . . . . . . . . . 12%2 turns nominal Mechanical Mechanical Travel . . . . . . . . . . . . . . . . . . . . . . . . 13%1 turns Shaft Torque . . . . . . . . . . . . . . . 180 gf • cm (2.49 oz • in) max. Stop Strength . . . . . . . . . . . . . . Clutch action or wiper idles Flammability of Plastic Materials . . . . . . . Meets UL 94V-0 Nominal Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2g Marking . . . . . . . . . . . . Resistance value or code, date code Load Life . . . . . . . . . . . . . . . . ~85&C, 0.25 watt, 1,000 hours ∆T/R )%3% or ∆R = 3Ω, S.S. )%2% Thermal Shock . . . . . . . . . . . . . . . . . . . . . . !65&C,~150&C, 30 minutes each, 5 cycles ∆T/R )%2%, S.S. )%1% Shock . . . . . . . . . . . . 100G, 6ms, 6 directions, 3 times each ∆T/R )%1%, S.S. )%1% Vibration . . . . . . . . . . . . . . . . 10-2,000Hz, 1.5mm amplitude, 20G, 12 hours ∆T/R )%1%, S.S. )%1% Humidity . . . . . . . . . . . . . . . . . . . . . . . . ~40&C, 90-95%RH, 0.25 watt, 500 hours ∆T/R )%3%, S.S. )%2% Moisture Resistance . . . . . . !10&C to ~65&C, 80-98%RH, 0.25 watt, 10 cycles, 240 hours ∆T/R )%3% Soldering Heat Resistance . . . . 260&C, 4 sec. in, 2 sec. out ∆T/R )%1% Seal Test . . . . . . . . . . . . . . . ~85&C, Fluorinert ® for 1 minute Rotational Life . . . 100 cycles ( ! 100Ω), 200 cycles (8100Ω) without discontinuity, no load ∆T/R )%3% or ∆R = 3Ω ∆T/R = Total Resistance Change; S.S. = Setting Stability ( voltage ratio ) ® Fluorinert is a registered trademark of 3M Co. TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 23 E-mail: [email protected] www.tocos.com GV4 Series Dimensions GV4W J-Hook, Single-Slot, Top Adjust Unit: mm 5.3%0.2 SLOT [email protected]@0.5D 5.1%0.1 #1 #2 4.8 %0.1 1.2%0.2 #3 Ø1.5 0.8%0.2 2.6%0.2 1.0%0.2 3.5 3.9 %0.1 %0.2 1.0%0.2 1.7%0.2 0.8%0.1 2.54 2.54 1.3%0.1 %0.2 %0.2 1.65%0.2 GV4J J-Hook, Single-Slot, Side Adjust GV4G Gull-Wing, Single-Slot, Side Adjust 5.0%0.2 SLOT [email protected]@0.5D 5.8%0.2 SLOT [email protected]@0.5D 4.6%0.1 4.6%0.1 #1 #1 2.2 #2 4.8 %0.2 %0.1 1.2%0.2 1.2%0.2 #2 2.2 4.8 %0.2 %0.1 #3 #3 Ø1.5 Ø1.5 2.6%0.2 2.8%0.2 1.0 %0.2 3.5 %0.1 3.5 3.7 %0.1 %0.2 0.6%0.2 1.2%0.2 3.9 %0.2 0.6%0.2 1.2%0.2 1.3%0.1 1.3%0.1 0.8%0.1 0.8%0.1 Electrical Schematic clockwise ccw #1 #3 cw #2 wiper TOCOS AMERICA, INC. 24 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GV4 Series Soldering Guidelines Recommended Land Patterns Unit: mm Flow or Reflow Soldering Methods GV4W GV4J 2.0 2.0 2.0 1.6 #2 #2 0.65 2.9 2.54 #1 #3 1.0 4.0 4.5 6.0 0.65 2.3 #3 1.0 #1 1.6 2.0 1.3 1.24 1.3 1.3 3.84 1.0 1.3 3.6 GV4G 2.0 1.3 #2 1.95 5.2 6.5 1.95 2.3 #1 #3 1.3 1.3 1.0 1.3 3.6 Recommended Soldering Profiles Flow Soldering Profile Reflow Soldering Profile TP*240°C Max. TP 260°C Max. 240 TM 180°C Solder Melting Temp. 200 ts.*3~4 sec. Solder Melting Time 150 100 Temperature (°C) Temperature (°C) 250 TM 180°C Solder Melting Temp. 200 150 ts.*10 sec. Solder Melting Time 100 Pre-Heat Zone Pre-Heat Zone 50 1 2 Time (min.) 50 3 4 1 2 Time (min.) 3 4 TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 25 E-mail: [email protected] www.tocos.com GV4 Series Tape & Reel Specifications Embossed Tape Dimensions Unit: mm Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B GV4WT 8.0%0.1 3.1%0.1 2.0%0.05 4.0%0.1 Ø1.5 1.75%0.1 ~0.1,!0 5.5 %0.05 12.0%0.2 5.7 %0.1 1.6 ~0.2,!0 Ø1.6%0.1 5.8%0.1 Direction of Feed 4.1 %0.1 0.4 5.75 %0.1 GV4JT, GV4GT 8.0%0.1 2.0%0.05 3.1%0.1 4.0%0.1 Ø1.5 1.75%0.1 ~0.1,!0 0.4 5.5 %0.05 12.0%0.2 6.2 6.98 4.6 %0.1 %0.1 1.4%0.1 Direction of Feed %0.1 4.2 Ø1.6%0.1 %0.1 4.5 5.11 %0.2 Reel Dimensions Conforms to EIA-481, JIS-C-0806 and EIAJ-RC-1009B GV4WT GV4JT, GV4GT 13.0%0.3 2.0%0.5 2.0%0.5 Ø13.0%0.5 Ø 21.0%0.8 13.0%0.3 Ø13.0%0.5 Ø 21.0%0.8 Ø60.0~1.0,!0 Ø178.0%2.0 Ø60.0~1.0,!0 Ø178.0%2.0 15.4%1.0 250 Pieces Per 7” Reel 15.4%1.0 500 Pieces Per 7” Reel TOCOS AMERICA, INC. 26 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com GV4 Series GV4 J T Part Numbering System B 102 K Resistance Tolerance: K = %10% standard. Resistance Code: Expressed in ohms. A three digit code where the first two digits are significant figures, and the third digit indicates the number of zeros that follow these figures (i.e., 100 = 10Ω; 101 = 100Ω; 102 = 1,000Ω; 105 = 1,000,000Ω ). Resistance Taper: B = Linear. Packaging: T = Tape & Reel; Blank = Bulk. Terminal Style: W = J-Hook Top Adjust. J = J-Hook Side Adjust. G = Gull-Wing Side Adjust. TOCOS Series Name. Part Numbers Nominal Resistance Value ( Ω ) Code Single-Slot Catalog No. Tape & Reel Maximum Input Ratings Catalog No. Bulk Maximum Wiper Maximum Current (mA) Input Voltage ( V ) Potentiometer Styles GV4W J-Hook, Single-Slot, Top Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 100 200 500 101 201 102 202 502 502 103 203 503 104 204 504 105 205 GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT GV4WT B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W GV4W B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K 100.0 100.0 70.7 50.0 35.4 22.4 15.8 11.2 7.07 5.00 3.54 2.24 1.58 1.00 0.40 0.20 0.10 1.00 2.00 3.53 5.00 7.07 11.18 15.80 22.36 35.35 50.00 70.70 111.8 158.11 223.60 300.00 300.00 300.00 GV4W 100.0 100.0 70.7 50.0 35.4 22.4 15.8 11.2 7.07 5.00 3.54 2.24 1.58 1.00 0.40 0.20 0.10 1.00 2.00 3.53 5.00 7.07 11.18 15.80 22.36 35.35 50.00 70.70 111.8 158.11 223.60 300.00 300.00 300.00 GV4J GV4J J-Hook, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 100 200 500 101 201 102 202 502 502 103 203 503 104 204 504 105 205 GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT GV4JT B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J GV4J B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K TOCOS AMERICA, INC. 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 27 E-mail: [email protected] www.tocos.com GV4 Series Part Numbers Nominal Resistance Value ( Ω ) Code Single-Slot Catalog No. Tape & Reel Maximum Input Ratings Catalog No. Bulk Maximum Wiper Maximum Current (mA) Input Voltage ( V ) Potentiometer Styles GV4G Gull-Wing, Single-Slot, Side Adjust 10 20 50 100 200 500 1,000 2,000 5,000 10,000 20,000 50,000 100,000 200,000 500,000 1,000,000 2,000,000 100 200 500 101 201 102 202 502 502 103 203 503 104 204 504 105 205 GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT GV4GT B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G GV4G B B B B B B B B B B B B B B B B B 100 200 500 101 201 501 102 202 502 103 203 503 104 204 504 105 205 K K K K K K K K K K K K K K K K K 100.0 100.0 70.7 50.0 35.4 22.4 15.8 11.2 7.07 5.00 3.54 2.24 1.58 1.00 0.40 0.20 0.10 1.00 2.00 3.53 5.00 7.07 11.18 15.80 22.36 35.35 50.00 70.70 111.8 158.11 223.60 300.00 300.00 300.00 GV4G Packaging Standard: Tape & Reel Packaging Bulk Packaging GV4WT 250 pieces per 7” reel. All GV4 Models 100 pieces per vinyl bag. 1,000 pieces per box. GV4JT, GV4GT 500 pieces per 7” reel. For additional information, refer to Guidelines and Precautions for Using Potentiometers. TOCOS AMERICA, INC. 28 1177 East Tower Road, Schaumburg, IL 60173 Tel: 847-884-6664 Fax: 847-884-6665 E-mail: [email protected] www.tocos.com