Document 613-1 Hexa-Path Magnetics HP1, HPH1 HP2, HPH2 HP3, HPH3 • Six 1 : 1 isolated windings that can be connected in series or parallel • Tightly coupled windings • 500 Vrms, one minute isolation between each winding • Power range: 5 – 50 Watts as inductor and flyback transformer; up to 150 Watts as forward transformer • Frequency range up to 1 MHz These off-the shelf parts can be used to create thousands of configurations, providing a convenient method for designers to create custom magnetics. By connecting the windings in series or parallel, the Hexa-Path components can be configured as inductors, coupled inductors and transformers for use in virtually any application: flyback, buck/boost, push-pull, forward, full and half bridge, Cuk, and SEPIC. HP4, HPH4 HP5, HPH5 Winding Layouts HP6, HPH6 Winding Layouts HP1, HP2, HPH1, HPH2 HP3, HP4, HP5, HP6 HPH3, HPH4, HPH5, HPH6 Outer Outer 6 7 5 8 6 7 9 5 8 11 8 4 9 10 7 6 3 3 10 5 2 2 11 2 11 4 1 1 12 1 12 12 One 6-filar winding Inner Two trifilar windings Middle 4 9 3 10 Inner Three bifilar windings There are six different sizes available with five HP parts and five HPH parts in each size. The HP offers lower DCR and higher Irms ratings. The HPH offers higher inductance and greater energy storage capabilities. Specifications subject to change without notice. Please check our website for latest information. Document 613-1 Revised 08/20/15 Document 613-2 Hexa-Path Magnetics Part Inductance2 number1 (µH) HP1-1400L_ 89.6 ±25% HP1-0190L_ 12.2 ±20% HP1-0102L_ 6.5 ±15% HP1-0076L_ 4.9 ±10% HP1-0059L_ 3.8 ±5% HP2-1600L_ 78.4 ±25% HP2-0216L_ 10.6 ±20% HP2-0116L_ 5.7 ±15% HP2-0083L_ 4.1 ±10% HP2-0066L_ 3.2 ±5% HP3-0950L_ 77.0 ±25% HP3-0138L_ 11.2 ±20% HP3-0084L_ 6.8 ±15% HP3-0055L_ 4.5 ±10% HP3-0047L_ 3.8 ±5% HP4-1150L_ 93.2 ±25% HP4-0140L_ 11.3 ±20% HP4-0075L_ 6.1 ±15% HP4-0060L_ 4.9 ±10% HP4-0047L_ 3.8 ±5% HP5-1200L_ 76.8 ±25% HP5-0155L_ 9.9 ±20% HP5-0083L_ 5.3 ±15% HP5-0067L_ 4.3 ±10% HP5-0053L_ 3.4 ±5% HP6-2400L 86.4 ±25% HP6-0325L 11.7 ±20% HP6-0158L 5.69 ±15% HP6-0121L 4.36 ±10% HP6-0090L 3.24 ±5% HPH1-1400L_ 202 ±25% HPH1-0190L_ 27.4 ±20% HPH1-0102L_ 14.7 ±15% HPH1-0076L_ 10.9 ±10% HPH1-0059L_ 8.5 ±5% HPH2-1600L_ 160 ±25% HPH2-0216L_ 21.6 ±20% HPH2-0116L_ 11.6 ±15% HPH2-0083L_ 8.3 ±10% HPH2-0066L_ 6.6 ±5% HPH3-0950L_ 160 ±25% HPH3-0138L_ 23.6 ±20% HPH3-0084L_ 14.2 ±15% HPH3-0055L_ 9.3 ±10% HPH3-0047L_ 7.94 ±5% HPH4-1150L_ 194 ±25% HPH4-0140L_ 23.7 ±20% HPH4-0075L_ 12.7 ±15% HPH4-0060L_ 10.1 ±10% HPH4-0047L_ 7.94 ±5% HPH5-1200L_ 173 ±25% HPH5-0155L_ 22.3 ±20% HPH5-0083L_ 12.0 ±15% HPH5-0067L_ 9.65 ±10% HPH5-0053L_ 7.63 ±5% HPH6-2400L 194 ±25% HPH6-0325L 26.3 ±20% HPH6-0158L 12.8 ±15% HPH6-0121L 9.8 ±10% HPH6-0090L 7.29 ±5% DCR max3 (Ohms) 0.145 0.145 0.145 0.145 0.145 0.085 0.085 0.085 0.085 0.085 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.055 0.045 0.045 0.045 0.045 0.045 0.020 0.020 0.020 0.020 0.020 0.340 0.340 0.340 0.340 0.340 0.155 0.155 0.155 0.155 0.155 0.125 0.125 0.125 0.125 0.125 0.078 0.078 0.078 0.078 0.078 0.070 0.070 0.070 0.070 0.070 0.030 0.030 0.030 0.030 0.030 Volt-time Peak energy product4 storage5 Isat6 (V-µsec) (µJ) (A) 23.4 Note 8 Note 8 23.4 29.8 0.440 23.4 55.1 0.820 23.4 74.7 1.10 23.4 93.8 1.40 30.8 Note 8 Note 8 30.8 79.2 0.770 30.8 184 1.60 30.8 228 2.10 30.8 252 2.50 30.4 Note 8 Note 8 30.4 59.6 0.650 30.4 111 1.14 30.4 156 1.66 30.4 173 1.90 47.3 Note 8 Note 8 47.3 142 1.00 47.3 307 2.00 47.3 386 2.50 47.3 490 3.20 62.8 Note 8 Note 8 62.8 281 1.50 62.8 562 2.90 62.8 626 3.40 62.8 946 4.70 87.9 Note 8 Note 8 87.9 332 1.50 87.9 981 3.70 87.9 1485 5.20 87.9 1833 6.70 35.1 Note 8 Note 8 35.1 31.1 0.300 35.1 60.2 0.570 35.1 99.2 0.850 35.1 107 1.00 44.0 Note 8 Note 8 44.0 82.3 0.550 44.0 177 1.10 44.0 302 1.70 44.0 333 2.00 43.9 Note 8 Note 8 43.9 52.5 0.420 43.9 98.0 0.740 43.9 169 1.20 43.9 196 1.40 68.3 Note 8 Note 8 68.3 138 0.680 68.3 314 1.40 68.3 368 1.70 68.3 529 2.30 94.2 Note 8 Note 8 94.2 248 0.940 94.2 546 1.90 94.2 700 2.40 94.2 809 2.90 131.9 Note 8 Note 8 131.9 477 1.20 131.9 1176 2.70 131.9 1783 3.80 131.9 1944 4.60 Irms7 (A) 0.74 0.74 0.74 0.74 0.74 1.13 1.13 1.13 1.13 1.13 1.73 1.73 1.73 1.73 1.73 1.88 1.88 1.88 1.88 1.88 2.25 2.25 2.25 2.25 2.25 3.50 3.50 3.50 3.50 3.50 0.62 0.62 0.62 0.62 0.62 0.83 0.83 0.83 0.83 0.83 1.13 1.13 1.13 1.13 1.13 1.65 1.65 1.65 1.65 1.65 1.95 1.95 1.95 1.95 1.95 2.90 2.90 2.90 2.90 2.90 1. Please specify termination and packaging codes: HPH1-1400LD Termination: L = RoHS compliant tin-silver over tin over nickel over phos bronze. Special order: T = RoHS tin-silver-copper (95.5/4/0.5) or S = non-RoHS tin-lead (63/37). Packaging: All but HP6 and HPH6: D = 13″ machine-ready reel. EIA-481 embossed plastic tape B = Less than full reel. In tape, but not machine ready. To have a leader and trailer added ($25 charge), use code letter D instead. HP6 and HPH6: 24 per tray (no code) 2. Inductance is per winding, measured at 100 kHz, 0.1 Vrms, 0 Adc. 3. DCR is per winding, measured on Cambridge Technology micro-ohmmeter or equivalent. 4. Volt-time product is for a single winding or multiple windings connected in parallel. To calculate volttime product for windings connected in series, multiply the value specified in the table by the number of windings connected in series. 5. Peak energy storage is for any combination of windings, assuming saturation current applied. See note 6 for definition of saturation current. 6. DC current at which the inductance drops 30% typ from its value without current, based on current applied to all six windings connected in series. For applications where all windings are not connected in series, use the following equation to calculate Isat: Isat = Isattable × 6 ÷ number of windings in series. 7. Current that causes a 40°C rise from 25°C ambient due to self heating, tested with continuous current flow through all windings connected in series. Application temperature rise will depend on the operating current, duty cycle, and winding connection. 8. Part is designed exclusively for use as a forward converter transformer and was not tested for energy storage and saturation current. 9. Electrical specifications at 25°C. Refer to Doc 362 “Soldering Surface Mount Components” before soldering Core material Ferrite Terminations RoHS tin-silver over tin over nickel over phos bronze. Other terminations available at additional cost. Ambient temperature –40°C to +85°C with Irms current. Maximum part temperature +125°C Storage temperature Component: –40°C to +125°C. Packaging: –40°C to +80°C Resistance to soldering heat Max three 40 second reflows at +260°C, parts cooled to room temperature between cycles Moisture Sensitivity Level (MSL) 1 (unlimited floor life at <30°C / 85% relative humidity) Failures in Time (FIT) 38 per billion hours Mean Time Between Failures (MTBF) 26,315,789 hours, calculated per Telcordia SR-332 PCB washing Tested to MIL-STD-202 Method 215 plus an additional aqueous wash. See Doc787_ PCB_Washing.pdf. Specifications subject to change without notice. Please check our website for latest information. Document 613-2 Revised 08/20/15 Document 613-3 Hexa-Path Magnetics HP1, HPH1 Dot indicates pin 1 1 HP1-1234L 0.079 2,00 0.394 10,00 12 XXXXY 0.028 0,70 0.063 1,60 1 12 0.079 2,00 0.512 max 13,0 0.055 1,40 0.362 9,20 Recommended Land Pattern 0.244max 6,20 0.433 11,00 0.512max 13,0 Dimensions are in 0.004 / 0,10 Weight: 1.4 g Packaging 500 per 13″ reel Plastic tape: 24 mm wide, 0.5 mm thick, 20 mm pocket spacing, 6.6 mm pocket depth inches mm HP2, HPH2 0.098 2,50 Dot indicates pin 1 1 HP2-1234L 0.098 2,50 12 XXXXY 0.028 0,70 0.098 2,50 0.512 13,00 1 12 Recommended Land Pattern 0.642 max 16,30 0.069 1,75 0.508 12,90 0.291max 7,40 0.575 14,60 0.661max 16,80 Dimensions are in inches mm 0.004 / 0,10 Weight: 2.7 – 2.8 g Packaging 400 per 13″ reel Plastic tape: 32 mm wide, 0.4 mm thick, 20 mm pocket spacing, 7.6 mm pocket depth Specifications subject to change without notice. Please check our website for latest information. Document 613-3 Revised 08/20/15 Document 613-4 Hexa-Path Magnetics HP3, HPH3 Dot indicates pin 1 1 12 0.098 2,50 HP3-1234L XXXXY 0.028 0,70 0.135 3,43 1 0.098 2,50 0.677 max 17,20 0.665 16,88 12 Recommended Land Pattern 0.069 1,75 0.591 15,00 0.291max 7,40 0.004 / 0,10 0.693 17,60 0.865 max 22,00 Dimensions are in Weight: 4.2 – 4.6 g Packaging 200 per 13″ reel Plastic tape: 44 mm wide, 0.4 mm thick, 28 mm pocket spacing, 9.6 mm pocket depth inches mm HP4, HPH4 Dot indicates pin 1 1 HP4-1234L 0.100 2,54 0.100 2,54 12 XXXXY 0.028 0,70 0.130 3,30 0.748 19,0 1 12 Recommended Land Pattern 0.685 max 17,40 0.069 1,75 0.699 17,00 0.382 max 9,70 Dimensions are in inches mm 0.799 20.30 0.950 max 24,13 0.004 / 0,10 Weight: 6.8 – 7.5 g Packaging 200 per 13″ reel Plastic tape: 44 mm wide, 0.4 mm thick, 24 mm pocket spacing, 10.56 mm pocket depth Specifications subject to change without notice. Please check our website for latest information. Document 613-4 Revised 08/20/15 Document 613-5 Hexa-Path Magnetics HP5, HPH5 Dot indicates pin 1 1 0.130 3,3 12 XXXXY 0.118 3,00 HP5-1234L 0.028 0,70 0.930 23,62 1 0.118 3,00 12 Recommended Land Pattern 0.810 max 20,57 0.069 1,75 0.827 21,0 0.425 max 10,80 0.004 / 0,10 0.969 24,6 1.148 max 29,15 Dimensions are in Weight: 10.6 – 11.5 g Packaging 175 per 13″ reel Plastic tape: 44 mm wide, 0.4 mm thick, 28 mm pocket spacing, 12.0 mm pocket depth inches mm HP6, HPH6 Dot indicates pin 1 0.108 2,75 1 1.10 28,2 12 0.039 1,00 HP6-1234L XXXXY 0.148 3,75 1 0.148 3,75 1.053 max 26,75 12 Recommended Land Pattern 0.079 2,00 1.024 26,0 0.535 max 13,6 1.173 29,80 1.285 max 32,65 Dimensions are in inches mm 0.004 / 0,10 Weight: 22.4 – 24.3 g Packaging 24 per tray Specifications subject to change without notice. Please check our website for latest information. Document 613-5 Revised 08/20/15 Document 613-6 Hexa-Path Magnetics Formulas used to calculate electrical characteristics Connecting windings in series Inductance = Inductancetable × (number of windings)2 DCR = DCRtable × number of windings Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable Connecting windings in parallel Inductance = Inductancetable DCR = 1 ÷ [number of windings × (1 ÷ DCRtable)] Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable × number of windings Inductors – using multiple windings Part Inductance number (µH) HP3-0138L_ 11.2 ±20% DCR max (Ohms) 0.055 Volt-time Peak energy product storage Isat (V-µsec) (µJ) (A) 30.4 1.656 0.650 Irms (A) 1.73 Connecting windings in series For higher inductance, the windings can be connected in series. As inductance increases, energy storage and Irms remain the same, but DCR increases and Isat decreases. Example: Calculate new electricals for HP3-0138L with four windings (Wn) connected in series: Inductance = Inductancetable × Wn2 = 11.2 × 42 = 179.2 µH 1 4 12 2 9 5 11 3 8 10 6 DCR = DCRtable × Wn = 0.055 × 4 = 0.22 Ohms Isat = (Isattable) × 6 ÷ Wn = (0.65 × 6) ÷ 4 = 0.975 A 7 L = 179.2 µH DCR = 0.22 Isat = 0.975 A Irms = 1.73 A Irms = Irmstable = 1.73 A Connecting windings in parallel 4 To increase current ratings, the windings (Wn) can be connected in parallel. DCR decreases, current ratings increase, and inductance remains the same. Example: Calculate new electricals for HP5-0083L, with three (Wn) windings connected in parallel (equivalent to one winding in series): Inductance = Inductancetable = 11.2 µH DCR = 1 ÷ [Wn × (1 ÷ DCRtable)] = 1 ÷ [3 × (1 ÷ 0.045)] = 0.015 Ohms 1 2 3 9 5 10 11 12 8 6 7 Isat = (Isattable × 6) ÷ Wn = (0.65 × 6) ÷ 1 = 3.9 A L = 11.2 µH DCR = 0.015 Isat = 3.9 A Irms = 5.19 A Irms = Irmstable × Wn = 1.73 × 3 = 5.19 A Specifications subject to change without notice. Please check our website for latest information. Document 613-6 Revised 08/20/15 Document 613-7 Hexa-Path Magnetics Formulas used to calculate electrical characteristics Connecting windings in series Inductance = Inductancetable × (number of windings)2 DCR = DCRtable × number of windings Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable Connecting windings in parallel Inductance = Inductancetable DCR = 1 ÷ [number of windings × (1 ÷ DCRtable)] Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable × number of windings Create a 13 Watt 2 : 1 : 1 flyback transformer with a bias winding Choose HPH3-0138L Vin = 36 – 57 Vdc; Vout = 12 V, 1.1 A Part Inductance number (µH) HPH3-0138L 23.6 ±20% DCR max (Ohms) 0.125 Volt-time Peak energy product storage Isat (V-µsec) (µJ) (A) 43.9 1.457 0.420 Irms (A) 1.13 Connecting primary windings in series When primary windings (Wpri) are connected in series, inductance increases, energy storage and Irms remain the same, but DCR increases and Isat decreases. 1 4 12 2 9 Example: For HPH3-0138L, connect two primary windings in series: Inductance = Inductancetable × Wpri2 = 23.6 × 22 = 94.4 µH Pri DCR = DCRtable × Wpri = 0.125 × 2 = 0.25 Ohms 11 3 Isat = (Isattable × 6) ÷ Wpri = (0.42 × 6) ÷ 2 = 1.26 A 5 6 Sec 7 8 Bias Irms = Irmstable = 1.13 A 10 Connecting secondary windings in parallel When secondary windings (Wsec) are connected in parallel, DCR decreases and Irms increases. Example: For HPH3-0083L, connect two secondary windings in parallel: Primary: L = 94.4 µH DCR = 0.25 Isat = 1.26 A Irms = 1.13 A Secondary: DCR = 0.0625 Irms = 2.26 A DCR = 1 ÷ [Wsec × (1 ÷ DCRtable)] = 1 ÷ [(2 × (1 ÷ 0.125)] = 0.0625 Ohms Irms = Irmstable × Wsec = 1.13 × 2 = 2.26 A Specifications subject to change without notice. Please check our website for latest information. Document 613-7 Revised 08/20/15 Document 613-8 Hexa-Path Magnetics Formulas used to calculate electrical characteristics Connecting windings in series Inductance = Inductancetable × (number of windings)2 DCR = DCRtable × number of windings Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable Connecting windings in parallel Inductance = Inductancetable DCR = 1 ÷ [number of windings × (1 ÷ DCRtable)] Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable × number of windings Create a 130 Watt, 1 : 1, two switch forward converter transformer Choose HPH6-2400L Vin = 36 – 57 Vdc; Vout = 12 V, 10.8 A Part Inductance number (µH) HPH6-2400L 194 ±25% DCR max (Ohms) 0.030 Volt-time Peak energy product storage (V-µsec) (µJ) 131.9 N/A Isat (A) N/A Irms (A) 2.90 Connecting primary windings in parallel When primary windings (Wpri) are connected in parallel, DCR decreases, Irms increases, and inductance and volt-time product remain the same. Example: For HPH6-2400L, connect three primary windings in parallel: Inductance = Inductancetable = 194 µH DCR = 1 ÷ [Wpri × (1 ÷ DCRtable)] = 1 ÷ [(3 × (1 ÷ 0.030]) = 0.010 Ohms VT = VTtable = 131.9 V-µsec Irms = Irmstable × Wpri = 2.90 × 3 = 8.70 A 1 2 3 4 5 6 Sec Pri 10 11 12 7 8 9 Primary: L = 194 µH DCR = 0.01 Irms = 8.7 A VT = 131.9 V-µsec Secondary: DCR = 0.01 Irms = 8.7 A Connecting secondary windings in parallel When secondary windings (Wsec) are connected in parallel, DCR decreases and Irms increases. Example: For HPH6-2400L, connect three secondary windings in parallel: DCR = 1 ÷ [Wsec × (1 ÷ DCRtable)] = 1 ÷ [(3 × (1 ÷ 0.030)] = 0.010 Ohms Irms = Irmstable × Wsec = 2.90 × 3 = 8.70 A Specifications subject to change without notice. Please check our website for latest information. Document 613-8 Revised 08/20/15 Document 613-9 Hexa-Path Magnetics Formulas used to calculate electrical characteristics Connecting windings in series Inductance = Inductancetable × (number of windings)2 DCR = DCRtable × number of windings Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable Connecting windings in parallel Inductance = Inductancetable DCR = 1 ÷ [number of windings × (1 ÷ DCRtable)] Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable × number of windings Create a 100 Watt, 1 : 2, half bridge forward converter transformer with center tapped secondary Choose HP6-2400L Vin = 36 – 57 Vdc; Vout = 24 V, 4.2 A Part Inductance number (µH) HPH6-2400L 194 ±25% DCR max (Ohms) 0.030 Volt-time Peak energy product storage (V-µsec) (µJ) 131.9 N/A Isat (A) N/A Irms (A) 2.90 Connecting primary windings in parallel 3 When primary windings (Wpri) are connected in parallel, DCR decreases, current ratings increase, and inductance and volt-time product remain the same. 10 4 1 2 Example: For HPH-2400L, connect two primary windings in parallel: Inductance = Inductancetable = 194 µH VT 9 5 Pri DCR = 1 ÷ [Wpri × (1 ÷ DCRtable)] = 1 ÷ [(2 × (1 ÷ 0.030)] = 0.015 Ohms Sec A 11 12 8 6 = VTtable = 131.9 V-µsec Irms = Irmstable × Wpri = 2.90 × 2 = 5.8 A Sec B 7 Connecting secondary windings in series When secondary windings (Wsec) are connected in series, Irms remains the same, but DCR increases. Primary: L = 194 µH DCR = 0.015 Irms = 5.8 A VT = 131.9 V-µsec Each half secondary; Sec A (3-9), Sec B (5-7): DCR = 0.06 Irms = 2.9 A Example: For HP6-2400L, connect four secondary windings in series, creating a center tap at pins 9 and 5. For each half of the secondary: DCR = DCRtable × Wsec = 0.030 × 2 = 0.060 Ohms Irms = Irmstable = 2.9 A Specifications subject to change without notice. Please check our website for latest information. Document 613-9 Revised 08/20/15 Document 613-10 Hexa-Path Magnetics Formulas used to calculate electrical characteristics Connecting windings in series Inductance = Inductancetable × (number of windings)2 DCR = DCRtable × number of windings Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable Connecting windings in parallel Inductance = Inductancetable DCR = 1 ÷ [number of windings × (1 ÷ DCRtable)] Isat = (Isattable × 6) ÷ number of windings connected in series Irms = Irmstable × number of windings Create a 1 : 1 gate drive transformer Choose HP1-1400L Part Inductance number (µH) HP1-1400L 89.6 ±25% DCR max (Ohms) 0.130 Volt-time Peak energy product storage (V-µsec) (µJ) 23.4 N/A Isat (A) N/A Irms (A) 0.74 Connecting primary windings in series When primary windings (Wpri) are connected in series, inductance and volt-time product increase, energy storage and Irms remain the same, but DCR increases. Example: For HPH1-1400L, connect three primary windings in series: Wpri2 4 10 1 5 7 11 Pri Sec Inductance = Inductancetable × = 89.6 × 32 = 806.4 µH 2 6 8 12 DCR = DCRtable × Wpri = 0.130 × 3 = 0.39 Ohms 3 9 VT = VTtable × Wpri = 70.2 V-µsec Irms = Irmstable = 0.74 Connecting secondary windings in series Primary: L = 806.4 µH DCR = 0.39 Irms = 0.74 A VT = 70.2 V-µsec Secondary: DCR = 0.39 Irms = 0.74 A When secondary windings (Wsec) are connected in series, Irms remains the same, but DCR increases. Example: For HP1-1400L, connect three secondary windings in series: DCR = DCRtable × Wsec = 0.130 × 3 = 0.39 Ohms Irms = Irmstable = 0.74 Specifications subject to change without notice. Please check our website for latest information. Document 613-10 Revised 08/20/15