Embedded Power for Business-Critical Continuity Rev. 1.30.06 iMP Series 1 of 8 TM Intelligent MP Series RoHS Up to 1500 Watts Total Power: Up to 1500 Watts Input Voltage: 85 - 264 VAC 120-300 VDC # of Outputs: Up to 21 Electrical Specifications Special Features • Full Medical EN60601 Approval • Intelligent I2C Control • Configurable Current Share on all outputs >10A • Voltage adjustment on all outputs (Manual or I2C) • Configurable Input and Output OK signals and indicators • Configurable Inhibit/Enable • Configurable Output UP/DOWN sequencing • Intelligent fan (speed control/fault status) • Customer Provided Air Option • uP Controlled PFC input with active Inrush protection • I2C monitor of Voltage, Current, and Temp • IPMI Compliant • Programmable Voltage, Current Limit, Inhibit/Enable through I2C • Optional Extended Hold-up Module (Semi F47 compliance) • Power density increased by 50% • Backward compatibility with standard MP • External switching frequency sync input • Optional Conformal Coating • Industrial Temp Range • No preload required Input Input range 85-264 VAC: 120-350 VDC (Limited to 300VDC in medical applications) Frequency 47-440 Hz Inrush current 40A peak max. (soft start) Efficiency up to 85% @ full case load Power Factor 0.99 typ. meets EN61000-3-2 Turn-on time AC on 1.5 sec typ., Inhibit / Enable 150 ms typ. Programmable EMI Filter CISPR 22 / EN55022 Level “B” Leakage current 300 μA max. @ 240 VAC; 47-63Hz Radiated EMI CISPR 22 / EN55022 Level “B” Holdover storage 20 ms minimum (independent of input VAC) additional 34mSEC holdover storage with optional HUP module (Semi F47 compatible) AC OK >5 ms early warning min. before outputs lose regulation. Programmable. Full cycle ride thru (50 Hz) Harmonic distortion Isolation Global Inhibit/Enable Input fuse (internal) Warranty Meets EN61000-3-2 Meets EN60950 and EN60601 TTL, Logic “1” and Logic “0”. Configurable. iMP4: 10A; iMP8: 20A; iMP1: 20A (both lines fused) 2 years Output Adjustment range* Margining Overall reg Ripple Dynamic response Recovery time Overcurrent protection* Short circuit protection Overvoltage protection* Single output module Dual output module Triple output module Reverse voltage protection Thermal protection* Remote sense Singlewire parallel DC OK* Minimum load Housekeeping bias voltage Module inhibit* Switching frequency Output/Output isolation VME signal* ±10% minimum all outputs (manual) (full module adjustment range using I2C) ±4-6% nominal analog (single output module only) 0.4% or 20 mV max. (36W modules 4% max.) RMS: 0.1% or 10 mV, whichever is greater Pk-Pk: 1.0% or 50 mV, whichever is greater Bandwidth limited to 20 MHz <2% or 100 mV, with 25% load step To within 1% in <300 μsec. Configurable through I2C. Single output module and main output of the dual output module 105-120% of rated output current. Aux output of dual output module 105-140% of rated output current Triple output module internally protected Protected for continuous short circuit Recovery is automatic upon removal of short Configurable through I2C 2-5.5V 122-134% ; 6-60V 110-120% 2-6V 122-134% ; 8-28V 110-120% No overvoltage protection provided 100% of rated output current Configurable through I2C All outputs disabled when internal temp exceeds safe operating range. >5 ms warning (AC OK signal) before shutdown Up to 0.5 V total drop (not available on triple output module) Configurable through firmware Current share to within 2% of total rated current +/-5% of nominal. Configurable through I2C Not required 5 VDC @1.0Amp max. present whenever AC input is applied Configured and controlled through I2C 250 kHz accepts external sync signal >1 Megohm, 500V DC OK signal programmable through I2C to function as POR signal Environmental Specifications Operating temperature -40° to 70°C ambient. Derate each output 2.5% per degree from 50° to 70°C. ( -20°C start up) Storage -40°C to +85°C temperature Electromagnetic Designed to meet EN61000susceptibility 4; -2, -3, -4, -5, -6, -8, -11 Level 3 Humidity Operating; non-condensing 10% to 95% RH Vibration IEC68-2-6 to the levels of IEC721-3-2 MTBF demonstrated >550,000 hours at full load, 220VAC and 25°C ambient conditions Safety UL CSA VDE BABT CB CE UL60950/UL2601 CSA22.2 No. 234 Level 5 EN60950/EN60601 Compliance to EN 60950/EN60601 BS 7002 Certificate and report Mark to LVD *Can be controlled via I2C Output Module Line-up Module Code Module Type 1 Single 2 Single 3 Single Max output power Max output current Output voltages available* Standard voltage increments Remote sense Remote margin V-Program - I2C Control Active Current Share Module Inhibit - I2C Control Module Inhibit - Analog Over voltage / Over current protection Minimum load required Slots occupied in any iMP case 210W 35A 2-60V 25 Yes Yes Yes Yes Yes Yes Yes No 1 360W 60A 2-60V 25 Yes Yes Yes Yes Yes Yes Yes No 2 750W 150A 2-60V 25 Yes Yes Yes Yes Yes Yes Yes No 3 *Programmable 4 Dual Rev. 1.30.06 iMP Series 2 of 8 None Triple 144W 36W 10A 2A 5, 12-15, 28-30V 2-6, 12-15, 28-30V 8-15V 8-28V 2-28V 19 18 Yes No No Yes No No No No No No Yes Yes Yes Yes Yes No No No Yes No Yes Yes Yes Yes Yes No No No No No Yes Yes Yes Yes Yes No No No No No 1 1 Embedded Power for Business-Critical Continuity Rev. 1.30.06 iMP Series 3 of 8 Output Module Voltage/Current Ordering Information Voltage Voltage Single Output Module Code Code Slot 2 Slot 1 Slot 2 Slot 2 Slot 1 Slot 1 iMP8 3 2 1 Slot 3 Slot 3 Slot 4 5 4 iMP4 Slot 3 Slot 5 Slot 4 6 Slot 4 Slot 6 Slot 6 Slot 7 7 Slot 5 Slot 5 PARALLEL CODES available slots available slots iMP1 available slots 0 = no parallel 1=1&2 2=2&3 3=3&4 4=4&5 5=3&4&5 6=5&6 7=4&5&6 8=6&7 9 = 3 & 4, 6 & 7 2V 2.2V 3V 3.3V 5V 5.2V 5.5V 6.0V 8.0V 10V 11V 12V 14V 15V 18V 20V 24V 28V 30V 33V 36V 42V 48V 54V 60V A B C D E F G H I J K L M N O P Q R S T U V W X Y Non-std* Z 1 35A 35A 35A 35A 35A 35A 34A 23A 20A 18A 17A 17A 14A 14A 11A 10.5A 8.5A 6.7A 6.5A 6.2A 5.8A 4.2A 4.0A 3.7A 3.5A 2 60A 60A 60A 60A 60A 60A 58A 42A 36A 32A 31A 30A 21A 20A 19A 18A 15A 12.8A 12A 11A 10A 7.5A 7.5A 6.0A 6.0A 3 150A 150A 150A 150A 150A 150A 137A 80A 80A 75A 68A 62.5A 53.5A 50A 41.6A 37.5A 31.3A 26.8A 25A 22.7A 20.8A 17.9A 15.6A 13.9A 12.5A Dual Output V1 — — — — 10A — — — — — — 10A 9A 8A — — 4A 3A — — — — — — — Triple Output V2 10A 10A 10A 10A 10A 10A 10A 10A — — — 4A 4A 4A — — 2A 2A — — — — — — — V1 — — — — — — — — 1A 1A 1A 1A 1A 1A — — — — — — — — — — — V2 — — — — — — — — 1A 1A 1A 1A 1A 1A 0.5A 0.5A 0.5A 0.5A V3 2A 2A 2A 2A 2A 2A 2A 2A 1A 1A 1A 1A 1A 1A 0.5A 0.5A 0.5A 0.5A — — — — — — — — — — — — I2C Adjustment Ranges 1.8 - 6.1 5.4 - 13.2 12.6 - 22.0 21.6 - 39.6 37.8 - 60.0 Special Voltage - Consult Factory for specifications *Note: Increments of current not shown can be achieved by paralleling modules (add currents of each module selected). Case Size iMP1* Case Size (mm) 4 = 2.5" x 5" x 10"; 750W - 1100W, 5 Slots (63.5 x 127 x 254) 8 = 2.5" x 7" x 10"; 1000W - 1200W, 6 Slots (63.5 x 177.8 x 254) 1 = 2.5" x 8" x 11"; 1200W - 1500W, 7 Slots (63.5 x 203.2 x 279.4) *Note: Add "-E" after iMP4 to denote IEC input option. eg. iMP4-E-... (Not available on iMP8 or iMP1.) Module/Voltage/Option Codes First - Module Code Second - Voltage Code Third - Option Code - 3L0 - 2E2 - 1Q1 - 4LL0 Module Codes Module/Voltage/Option Codes Module Codes: (None) = 36W Triple O/P (1 slot) 1 = 210W Single O/P (1 slot) 2 = 360W Single O/P (2 slot) 3 = 750W Single O/P (3 slot) 4 = 144W Dual O/P (1 slot) 5 - 9 = Future Voltage Codes: See Output Module Voltage/Current table above Option Codes: 0 = Standard 1 = Module Enable 2 = Constant Current 3 - 9 = Future Software Code Case Option Codes 00 Case Option Codes First Digit 0 - 9 = Parallel Code Second Digit 0 = No Options 1 = Reverse Air 2 = Extended Hold Up (1 slot)* 3 = Global Enable 4 = Fan Off w/Inhibit 5 = Opt 1 + Opt 3 6 = Opt 1 + Opt 4 7 = Opt 3 + Opt 4 8 = Opt 1 +3 +4 9 = Future *Meets Semi F47 - A Hardware Code - ### Factory Assigned for Modified Standards Standard is "A" - Software Code "Blank" - Hardware Code Embedded Power for Business-Critical Continuity Drawings Rev. 1.30.06 iMP Series 4 of 8 Single 210 Watt .44 (11.2 ) iMP Modules (2X) M4X8 SCREWS (2X) DC-DC Converter Output Modules Control Signal Information, J1 Control Connector Pin No. 1 2 3 4 5 6 7 8 9 10 Function + Remote Sense single or dual o/p main Remote Margin / V. Program single o/p Margin High single o/p - Remote Sense / Margin Low single or dual o/p main Spare Module, Isolated Inhibit single or dual o/p Module Inhibit return single or dual o/p Current Share (SWP) single or dual o/p main + Remote Sense V2 dual o/p, single is spare - Remote Sense V2 dual o/p, single is spare *Note: All iMP modules have a green DCOK LED. .48 (12.1) V- 1.38 (35.1) V ADJ .44 (11.3) PIN 1 .32 (8.1) Single 250 Watt Single 360 Watt .59 (15.0) .63 (16.0) V+ .33 (8.5) .63 (16.0) V+ M4X8 SCREWS (4X) VPIN 1 V.44 (11.3) M4X8 SCREWS (4X) .61 (15.6) 1.24 (31.6) (2X)(2X) .48 (12.1) 1.38 (35.1) (2X) (2X) .44 (11.3) V+ V ADJ V ADJ .32 (8.1) PIN 1 .32 (8.1) Triple 36 Watt Dual 144 Watt .46 (11.7) V1 ADJ V1 + (4X) V1 - V1+ V1V2 ADJ V2+ V2PIN 1 V3+ V3DC OUTPUT CONNECTION V2 + V2 .30 (7.5)(3X) 1.17 (29.7) .42 (10.7) .32 (8.1) V2 ADJ V1 ADJ PIN 1 .84 (21.3) M3X8 SCREWS (4X) .48 (12.1) V3 ADJ Embedded Power for Business-Critical Continuity iMP Series iMP4 (750/1100 Watts Max) 5-Inch Case Size: iMP4: 2.5” x 5” x 10” (63.5mm x 127mm x 254mm) Weight: iMP4 Case: 2.6 lbs. • 36 W Triple: 0.5 lb. 210 W Single: 0.6 lb. • 360 W Single 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb. Horizontal both sides Notes 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins, Astec part #70-841-004. J2 10 position housing (Landwin 2051P1000T). Mates with housing 205051000 (Landwin) with 2053T011P (Landwin) pins. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156” centers. Mates with Molex 09-50-8063 or equivalent. Rev. 1.30.06 iMP Series 5 of 8 Embedded Power for Business-Critical Continuity iMP Series iMP8 (1000/1200 Watts Max) 7-Inch Case Size: iMP8: 2.5” x 7” x 10” (63.5mm x 177.8mm x 254mm) Weight: iMP8 Case: 4.1 lbs. • 36 W Triple: 0.5 lb. • 210 W Single: 0.6 lb. • 360 W Single: 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb. Rev. 1.30.06 iMP Series 6 of 8 M4 MOUNTING HOLES (4X) MARKED AS X y x y x M4 MTG HOLES (4X) MARKED AS X #8-32 MTG HOLES (4X) MARKED AS Y Notes 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs. (0.67 N-m). 2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C - Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins, Astec part #70-841-004. J2 10 position housing (Landwin 2051P1000T). Mates with housing 205051000 (Landwin) with 2053T011P (Landwin) pins. 3. Chassis material: aluminum with chemical film coating (conductive). 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156 centers. Mates with Molex 09-50-8063 or equivalent. Embedded Power for Business-Critical Continuity iMP Series iMP1 (1200/1500 Watts Max) 8-Inch Case Size: iMP1: 2.5” x 8” x 11” (63.5mm x 203.2mm x 279.4mm) Weight: iMP1 Case: 5.0 lbs. • 36 W Triple: 0.5 lbs. • 210 W Single: 0.6 lbs. • 360 W Single: 1.0 lb. • 600 W Single: 2.0 lbs. 144 W Dual: 0.6 lb. M4 MOUNTING HOLES (4X) IDENTICAL BOTH SIDES 171.45 38.10 #8-32 MOUNTING HOLES (4X) MARKED AS Y 171.45 xy xy 177.8 x 19.05 y xy M4 MOUNTING HOLES (4X) MARKED AS X Notes 1. Input: Barrier type. Three No. 6-32 B.H. screws (0.375” centers). Max torque: 6 in-lbs (0.67 N-m). 2. Control connectors: (J1) 10 position housing, gold plated contacts. Mates with Molex 90142-0010 housing with 90119-2110 crimp contacts (Molex C Grid III Series) or AMP Model number 87977-3 with 87309-8 pins. Connector kit includes mating connector and 10 pins, Astec part #70-841-004. J2 10 position housing (Landwin 2051P1000T). Mates with housing 205051000 (Landwin) with 2053T011P (Landwin) pins. 3. Chassis material: aluminum with chemical film coating (conductive. 4. All dimensions are in millimeters and inches, and are typical. 5. Customer mounting -3 sides M4, bottom also includes 8-32 mounting holes. Max. penetration is 0.150” (3.8mm). Max. torque: 5in-lbs. 6. Output module connections: All single O/P modules are M4 x 8mm screws. Max. torque: 10in-lbs. Dual O/P module is M3 x 8mm screws. Max. torque: 5 in-lbs. Triple O/P module is .045” square pins on .156 centers. Mates with Molex 09-50-8063 or equivalent. Rev. 1.30.06 iMP Series 7 of 8 Embedded Power for Business-Critical Continuity iMP Case Specifications iMP4 Astec Power S L O T S L O T S L O T 5 4 3 S L O T S L O T 2 1 Input 4 =2.5" x 5" x 10" 5 available slots iMP4 (63.5 x 127 x 254) 90-264VAC 180-264VAC 750W max. 1100W max. S L O T 5 S L O T 6 S L O T 4 S L O T 3 S L O T 2 S L O T 1 Input iMP1 only 8 =2.5" x 7" x 10" 6 available slots iMP8 (63.5 x 177.8 x 254) 1 =2.5" x 8" x 11" 7 available slots iMP1 (63.5 x 203.2 x 279.4) 85-264VAC 180-264VAC 1000W max. 1200W max. 1200W max. 1500W max. 1 N 2 ~ AC Input Pin No. 1 2 3 3 Figure 2. Connector J1 1 5 6 10 Mates with Molex 90142-0010 Amp 87977-3 Figure 3. Connector J2 10 2 9 1 Mates with Landwin 2050S/000 Housing 2053T011P Pin Units 2111-2116, Level 21 Tower 1, Metroplaza 223, Hing Fong Road Kwai Fong, New Territories Hong Kong Telephone: +852 2437 9662 Facsimile: +852 2402 4426 For global contact, visit: www.astecpower.com [email protected] Pin Connectors Figure 1. AC Input 5810 Van Allen Way Carlsbad, CA 92008 USA Telephone: +1 760 930 4600 Facsimile: +1 760 930 0698 Technical Support: +1 888 41 ASTEC or +1 407 241 2752 Waterfront Business Park Merry Hill, Dudley West Midlands, DY5 1LX United Kingdom Telephone: +44 (0) 1384 842 211 Facsimile: +44 (0) 1384 843 355 iMP8 and iMP1 S L O T 7 Rev. 1.30.06 iMP Series 8 of 8 Function AC Neutral AC Line (Hot) Chassis (Earth) Ground PFC Input Connector (control and signals) Pin No. 1 2 3 4 5 6 7 8 9 10 Function Input AC OK - "Emitter" Input AC OK - "Collector" Global DC OK - "Emitter" Global DC OK - "Collector" External Sync Gobal Inhibit / Optional Enable Logic "0" Gobal Inhibit / Optional Enable Logic "1" Gobal Inhibit / Optional Enable Return +5VSB Housekeeping +5VSB Housekeeping Return I C Bus Output Connector 2 Pin No. 1 2 3 4 5 6 7 8 Function 5VCC External Bus Serial Data Signal Secondary Return Serial Clock Signal Address Bit 2 Address Bit 1 Address Bit 0 No connection While every precaution has been taken to ensure accuracy and completeness in this literature, Astec Power assumes no responsibility, and disclaims all liability for damages resulting from use of this information or for any errors or omissions. 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