Technical Specification IQ18-HPC Family 9-36 V 1.8-48 V 182 W 2250 V dc Half-brick Continuous Input Outputs Max Power Isolation DC-DC Converter The InQor® Half-brick converter series is composed of next-generation, board-mountable, isolated, fixed switching frequency dc-dc converters that use synchronous rectification to achieve extremely high power conversion efficiency. Each module is supplied completely encased to provide protection from the harsh environments seen in many industrial and transportation applications. Operational Features • High efficiencies, up to 91% at full rated load current • Delivers full power with minimal derating - no heatsink required • Operating input voltage range: 9 - 36 V, 40 V transient for 100 ms • Fixed frequency switching provides predictable EMI • No minimum load requirement Protection Features Mechanical Features • Industry standard Half-brick pin-out configuration • Size: 2.390" x 2.490" x 0.512" (60.6 x 63.1 x 13.0 mm) • Total weight: 5 oz (142 g) • • • • • Input under-voltage lockout Input over-voltage shutdown Output current limit and short circuit protection Active back bias limit Thermal shutdown Control Features • On/Off control referenced to input side • Remote sense for the output voltage • Output voltage trim range of -20%, +10% Safety Features • • • • • • 2250 V, 30 MW input-to-output isolation UL 60950-1:2003, basic insulation CAN/CSA-C22.2 No. 60950-1:2003 EN60950-1:2001 CE Marked RoHS compliant (see Page 28) Product # IQ18xxxHPCxx Phone 1-888-567-9596 contents Page No. Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 IQ18 Family Electrical Characteristics (all output voltages) . . . . . . . . . . . 3 IQ18 Family Standards and Qualification . . . . . . . . . . . . . . . . . . . . . . . 4 IQ18 Family Figures (all output voltages) . . . . . . . . . . . . . . . . . . . . . . . 5 IQ18018HPC60 Electrical Characteristics (1.8 Vout) & Figures . . . . . . 6-7 IQ18033HPC50 Electrical Characteristics (3.3 Vout) & Figures . . . . . . 8-9 IQ18050HPC36 Electrical Characteristics (5.0 Vout) & Figures . . . . . 10-11 IQ18120HPC15 Electrical Characteristics (12.0 Vout) & Figures . . . . 12-13 IQ18150HPC12 Electrical Characteristics (15.0 Vout) & Figures . . . . 14-15 IQ18240HPC7F Electrical Characteristics (24.0 Vout) & Figures . . . . 16-17 IQ18280HPC6F Electrical Characteristics (28.0 Vout) & Figures . . . . 18-19 IQ18400HPC4F Electrical Characteristics (40.0 Vout) & Figures . . . . 20-21 IQ18480HPC3H Electrical Characteristics (48.0 Vout) & Figures . . . . 22-23 Application Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 1 Technical Specification IQ18-HPC Family Mechanical Drawing ±.020 [ 63,14 2.486 2.00 1.400 1.000 ±0,5 ] [ 50,8 ] [ 35,56 ] [ 25,4 ] .700 [ 17,78 ] .400 [ 10,16 ] 8 7 6 5 +.002 -.005 +0,05 13 -0,12 OVERALL HEIGHT .512 .243 ±.020 [ 6,17 ±0,5 ] [ ] .163 [ 4,14 ] 4 .243 ±.020 [ 6,17 ±0,5 ] 2.386 ±.020 [ 60,6 ±0,5 ] TOP VIEW 1.90 [ 48,3 ] SIDE VIEW 1.90 [ 48,3 ] .233 ±.020 [ 5,92 ±0,5 ] 1 2 3 .543 ±.020 [ 13,79 ±0,5 ] .400 [ 10,16 ] 1.400 THRU HOLE M3 (SEE NOTE 8) STANDOFFS (4) 4) 5) 6) 7) 8) 9) [ ] BOTTOMSIDE CLEARANCE [ 35,56 ] PIn DesIGnAtIOns nOtes 1) 2) 3) +.007 -.010 +0,17 0,69 -0,25 .027 Applied torque per screw should not exceed 6in-lb. (0.7 Nm). Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface. Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm) diameter standoff shoulders. Pins 4 and 8 are 0.080” (2.03 mm) dia. with 0.125” (3.18 mm) dia. standoff shoulders All Pins: Material: Copper Alloy Finish: Matte Tin over Nickel plate Undimensioned Components are shown for visual reference only Weight: 4.9oz (142g) Threaded or Non-Threaded options available All dimensions in inches (mm) Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm) x.xxx +/-0.010 in. (x.xx +/-0.25mm) Pin name Function 1 Vin(+) Positive input voltage 2 ON/OFF 3 Vin(–) 4 Vout(–) 5 SENSE(–) 6 TRIM 7 SENSE(+) Positive remote sense3 8 Vout(+) Positive output voltage TTL input to turn converter on and off, referenced to Vin(–), with internal pull up. Negative input voltage Negative output voltage Negative remote sense1 Output voltage trim2 Notes: 1) 2) 3) Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com SENSE(–) should be connected to Vout(–) either remotely or at the converter. Leave TRIM pin open for nominal output voltage. SENSE(+) should be connected to Vout(+) either remotely or at the converter. Doc.# 005-005029 Rev. B 04/13/09 Page 2 Technical Specification IQ18-HPC Family IQ18 Family Electrical Characteristics (all output voltages) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. ABSOLUTE MAXIMUM RATINGS Input Voltage Non-Operating Operating Operating Transient Protection Isolation Voltage Input to Output Input to Base-Plate Output to Base-Plate Operating Temperature -40 Storage Temperature -55 Voltage at ON/OFF input pin -2 INPUT CHARACTERISTICS Operating Input Voltage Range 9 Input Under-Voltage Lockout Turn-On Voltage Threshold 9.8 Turn-Off Voltage Threshold 8.2 Lockout Voltage Hysteresis Input Over-Voltage Shutdown Recommended External Input Capacitance Input Filter Component Values (L\C) DYNAMIC CHARACTERISTICS Turn-On Transient Turn-On Time Start-Up Inhibit Time 200 Output Voltage Overshoot ISOLATION CHARACTERISTICS Isolation Voltage (dielectric strength) Isolation Resistance Isolation Capacitance (input to output) TEMPERATURE LIMITS FOR POWER DERATING CURVES Semiconductor Junction Temperature Board Temperature Transformer Temperature Maximum Baseplate Temperature, Tb FEATURE CHARACTERISTICS Switching Frequency 255 ON/OFF Control Off-State Voltage 2.4 On-State Voltage -2 ON/OFF Control Pull-Up Voltage Pull-Up Resistance Over-Temperature Shutdown OTP Trip Point Over-Temperature Shutdown Restart Hysteresis RELIABILITY CHARACTERISTICS Calculated MTBF (Telcordia) TR-NWT-000332 Calculated MTBF (MIL-217) MIL-HDBK-217F Field Demonstrated MTBF Max. Units Notes & Conditions 40 36 40 V V V 2250 2250 2250 100 125 18 V dc V dc V dc °C °C V 18 36 V 10.1 8.4 1.7 820 0.34\32 10.4 8.7 V V V V µF µH\µF Not Available Typical ESR 0.1-0.2 Ω Internal values; see Figure E ms ms % Full load, Vout=90% nom. Figure F Maximum Output Capacitance 10 230 0 250 Continuous Continuous 100 ms transient, square wave Baseplate temperature 40 V transient for 100 ms; see Note 1 See Absolute Maximum Ratings 30 1000 275 MΩ pF See Note 2 125 125 125 100 °C °C °C °C Package rated to 150 °C UL rated max operating temp 130 °C 295 kHz Isolation stage switching freq. is half this 1.8 0.8 V Application notes Figures A & B 5 50 125 10 TBD TBD V kΩ °C °C Average PCB Temperature 106 Hrs. 80% load, 200LFM, 40 °C Ta 106 Hrs. 80% load, 200LFM, 40 °C Ta 106 Hrs. See our website for details Note 1: Start-up guaranteed above 10.4 V, but will operate down to 9V Note 2: Higher values of isolation capacitance can be added external to the module. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 3 Technical Specification IQ18-HPC Family IQ18 Family Standards and Qualification STANDARDS COMPLIANCE Parameter STANDARDS COMPLIANCE UL/cUL 60950-1 EN60950-1 Needle Flame Test (IEC 695-2-2) IEC 61000-4-2 Notes & Conditions File # E194341, Basic insulation Certified by TUV Test on entire assembly; board & plastic components UL94V-0 compliant ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new releases or download from the SynQor website. QUALIFICATION TESTING Parameter QUALIFICATION TESTING Life Test Vibration Mechanical Shock Temperature Cycling Power/Thermal Cycling Design Marginality Humidity Solderability Product # IQ18xxxHPCxx # Units 32 5 5 10 5 5 5 15 pins Phone 1-888-567-9596 Test Conditions 95% rated Vin and load, units at derating point, 1000 hours 10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis 100g minimum, 2 drops in x and y axis, 1 drop in z axis -40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles Toperating = min to max, Vin = min to max, full load, 100 cycles Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load 85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day MIL-STD-883, method 2003 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 4 Technical Specification IQ18-HPC Family IQ18 Family Figures (all output voltages) 120 Typical Current Limit Inception Point Nominal Vout Output Voltage (%) 100 80 Typical Output Voltage at Shutdown 60 40 Vin min Vin nom 20 Vin max 0 5.00 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Load Current (% ) Common Figure 1: Typical startup waveform. Input voltage pre-applied, ON/OFF Pin on Ch 2. Common Figure 2: Output voltage vs. load current showing typical current limit curves and converter shutdown points. 100,000.0 1.8 V 3.3 V 5V 12 V Trim Resistance (kOhms) Trim Resistance (kOhms) 100,000.0 10,000.0 1,000.0 100.0 10.0 15 V 24 V 28 V 40 V 48 V 10,000.0 1,000.0 100.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Increase in Vout (%) 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Increase in Vout (%) Common Figure 3: Trim graph for trim-up 1.8 to 12 V outputs. Common Figure 4: Trim graph for trim-up 15 to 48 V outputs. 10,000.0 Trim Resistance (kOhms) All voltages 1,000.0 100.0 10.0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Decrease in Vout (%) Common Figure 5: Trim graph for trim down. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 5 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 1.8 V 60 A IQ18018HPC60 IQ18018HPC60 Electrical Characteristics (1.8 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 1.8 1.818 V ±0.1 ±0.1 ±0.3 ±0.3 27 1.845 % % mV V 200 40 60 78.0 15,000 mV mV A A V A mA µF 10 10 2.3 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -27 1.755 0 0 66.0 100 21 72.0 0.8 0.8 0.1 19.3 240 4 100 400 -20 2.1 Units Notes & Conditions A mA mA V mA A 190 3 0.09 350 1.782 Max. 2.2 82 86 Vin min; trim up; in current limit See Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 6 Input: Output: Current: Part No.: Technical Specification 100 27 95 24 21 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 18 15 12 9 6 10 Vin 18 Vin 36 Vin 65 10 Vin 18 Vin 3 60 36 Vin 0 0 10 20 30 40 50 60 0 10 20 Load Current (A) 70 60 60 50 50 40 Iout (A) Iout (A) 40 50 60 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 70 30 400 LFM (2.0 m/s) 40 30 400 LFM (2.0 m/s) 20 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 10 30 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 20 9 - 36 V 1.8 V 60 A IQ18018HPC60 200 LFM (1.0 m/s) 10 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (500 m V/div), Ch 2: Iout (25 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (10 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 7 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 3.3 V 50 A IQ18033HPC50 IQ18033HPC50 Electrical Characteristics (3.3 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. Typ. Max. Units Notes & Conditions INPUT CHARACTERISTICS Maximum Input Current 28.0 A Vin min; trim up; in current limit No-Load Input Current 210 260 mA Disabled Input Current 3 4 mA Response to Input Transient 0.16 V 500 V/ms; see Figure 6 Input Terminal Ripple Current 440 mA RMS Recommended Input Fuse 3.0 A Fast acting external fuse recommended OUTPUT CHARACTERISTICS Output Voltage Set Point 3.267 3.3 3.333 V Output Voltage Regulation Over Line ±0.1 ±0.3 % Over Load ±0.1 ±0.3 % Over Temperature -50 50 mV Total Output Voltage Range 3.218 3.383 V Over sample, line, load, temperature & life Output Voltage Ripple and Noise 20 MHz bandwidth; see Note 1 Peak-to-Peak 0 80 160 mV Full load RMS 12 20 mV Full load A Operating Output Current Range 0 50 Subject to thermal derating Output DC Current-Limit Inception 55.0 60.0 65.0 A Output voltage 10% Low Output DC Current-Limit Shutdown Voltage 1.8 V Back-Drive Current Limit while Enabled 1.5 A Negative current drawn from output Back-Drive Current Limit while Disabled 0.1 mA Negative current drawn from output Maximum Output Capacitance 10,000 µF Vout nominal at full load (resistive load) Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) 120 mV 50% to 75% to 50% Iout max Settling Time 200 µs To within 1% Vout nom Output Voltage Trim Range -20 10 % Across Pins 8&4; Common Figures 3-5; see Note 2 Output Voltage Remote Sense Range 10 % Across Pins 8&4 Output Over-Voltage Protection 3.9 4.0 4.2 V Over full temp range EFFICIENCY 100% Load 86 % See Figure 1 for efficiency curve 50% Load 89 % See Figure 1 for efficiency curve Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consu SynQor applications support (e-mail: [email protected]) Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 8 Input: Output: Current: Part No.: Technical Specification 30 100 95 25 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 20 15 10 10 Vin 18 Vin 36 Vin 65 10 Vin 18 Vin 5 36 Vin 60 0 0 10 20 30 40 50 0 10 20 Load Current (A) 30 40 50 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 60 60 50 50 40 40 Iout (A) Iout (A) 9 - 36 V 3.3 V 50 A IQ18033HPC50 30 20 30 20 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 10 300 LFM (1.5 m/s) 10 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (200 mV/div), Ch 2: Iout (25 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (200 mV/div), Ch 2: Vin (10 V/div). ult Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 9 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 5.0 V 36 A IQ18050HPC36 IQ18050HPC36 Electrical Characteristics (5.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 5 5.05 V ±0.1 ±0.1 ±0.3 ±0.3 75 5.125 % % mV V 240 30 36 46.8 8,000 mV mV A A V A mA µF 10 10 6.4 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -75 4.875 0 0 39.6 120 16 43.2 2.7 0.75 0.4 30 250 4 170 300 -20 5.9 Units Notes & Conditions A mA mA V mA A 200 3 0.3 480 4.95 Max. 6.1 88 90 Vin min; trim up; in current limit 300 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 10 Input: Output: Current: Part No.: Technical Specification 30 100 95 25 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 9 Vin 18 Vin 36 Vin 65 20 15 10 9 Vin 18 Vin 5 36 Vin 60 0 0 4 8 12 16 20 24 28 32 36 0 4 8 12 Load Current (A) 16 20 24 28 32 36 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 40 40 36 36 32 32 28 28 24 24 Iout (A) Iout (A) 9 - 36 V 5.0 V 36 A IQ18050HPC36 20 16 20 16 400 LFM (2.0 m/s) 12 300 LFM (1.5 m/s) 8 200 LFM (1.0 m/s) 4 400 LFM (2.0 m/s) 12 300 LFM (1.5 m/s) 8 200 LFM (1.0 m/s) 4 100 LFM (0.5 m/s) 0 100 LFM (0.5 m/s) 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (1 V/div), Ch 2: Iout (10 mA/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (10 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 11 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 12 V 15 A IQ18120HPC15 IQ18120HPC15 Electrical Characteristics (12.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 12 12.12 V ±0.1 ±0.1 ±0.3 ±0.3 180 12.300 % % mV V 80 20 15 19.5 1,500 mV mV A A V A mA µF 10 10 15.240 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -180 11.700 0 0 16.5 40 10 18.0 6.5 0.6 1 29.2 350 4 380 80 -20 14.040 Units Notes & Conditions A mA mA V mA A 280 3 0.5 450 11.88 Max. 14.640 90 91 Vin min; trim up; in current limit 500 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 12 Input: Output: Current: Part No.: 100 24 95 21 90 18 Power Dissipation (W) Efficiency (%) Technical Specification 85 80 75 70 10 Vin 18 Vin 36 Vin 65 15 12 9 6 10 Vin 18 Vin 3 36 Vin 60 0 0 3 6 9 12 15 0 3 6 Load Current (A) 9 12 15 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 18 18 15 15 12 12 Iout (A) Iout (A) 9 - 36 V 12 V 15 A IQ18120HPC15 9 6 9 6 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 3 300 LFM (1.5 m/s) 3 200 LFM (1.0 m/s) 200 LFM (1.0 m/s) 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (500 mV/div), Ch 2: Iout (5 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (500 mV/div), Ch 2: Vin (10 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 13 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 15 V 12 A IQ18150HPC12 IQ18150HPC12 Electrical Characteristics (15.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 15 15.15 V ±0.1 ±0.1 ±0.3 ±0.3 225 15.375 % % mV V 150 20 12 15.6 1,000 mV mV A A V A mA µF 10 10 19.1 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -225 14.625 0 0 13.2 75 10 14.4 8.5 0.4 1.5 29.3 310 4 720 80 -20 17.6 Units Notes & Conditions A mA mA V mA A 250 3 0.6 550 14.85 Max. 18.3 90 91 Vin min; trim up; in current limit 500 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 14 Input: Output: Current: Part No.: 100 24 95 21 90 18 Power Dissipation (W) Efficiency (%) Technical Specification 85 80 75 70 10 Vin 18 Vin 36 Vin 65 15 12 9 6 10 Vin 18 Vin 3 36 Vin 60 0 0 2 4 6 8 10 12 0 2 4 Load Current (A) 12 10 10 8 8 Iout (A) Iout (A) 8 10 12 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 12 6 6 4 400 LFM (2.0 m/s) 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 2 6 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 4 9 - 36 V 15 V 12 A IQ18150HPC12 200 LFM (1.0 m/s) 2 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (1 V/div), Ch 2: Iout (5 A/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (10 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 15 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 24 V 7.5 A IQ18240HPC7F IQ18240HPC7F Electrical Characteristics (24.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 24 24.24 V ±0.1 ±0.1 ±0.3 ±0.3 360 24.60 % % mV V 200 40 7.5 9.8 400 mV mV A A V A mA µF 10 10 30.5 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -360 23.40 0 0 8.3 100 19 9.0 14 0.2 2.5 29.6 250 4 1500 80 -20 28.1 Units Notes & Conditions A mA mA V mA A 200 2 0.9 550 23.76 Max. 29.3 89 91 Vin min; trim up; in current limit 500 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 16 Input: Output: Current: Part No.: Technical Specification 95 21 90 18 Power Dissipation (W) 24 Efficiency (%) 100 85 80 75 70 15 12 9 6 9 Vin 18 Vin 36 Vin 65 9 Vin 18 Vin 3 36 Vin 60 0 0.0 1.5 3.0 4.5 6.0 7.5 0.0 1.5 3.0 Load Current (A) 4.5 6.0 7.5 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 8 8 7 7 6 6 5 5 Iout (A) Iout (A) 9 - 36 V 24 V 7.5 A IQ18240HPC7F 4 3 4 3 400 LFM (2.0 m/s) 2 400 LFM (2.0 m/s) 2 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 1 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 1 100 LFM (0.5 m/s) 0 100 LFM (0.5 m/s) 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout Figure 6: Output voltage response to step-change in input voltage (500 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (10 V/div). (1 V/div), Ch 2: Iout (2 A/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 17 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 28 V 6.5 A IQ18280HPC6F IQ18280HPC6F Electrical Characteristics (28.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 28 28.28 V ±0.1 ±0.1 ±0.3 ±0.3 420 28.70 % % mV V 130 20 6.5 8.5 250 mV mV A A V A mA µF 10 10 35.6 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -420 27.30 0 0 7.2 65 11 7.8 16 0.2 3 29.9 290 4 1900 80 -20 32.8 Units Notes & Conditions A mA mA V mA A 230 2 1 550 27.72 Max. 34.2 89 91 Vin min; trim up; in current limit 500 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 18 Input: Output: Current: Part No.: Technical Specification 100 27 95 24 21 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 18 15 12 9 6 9 Vin 18 Vin 36 Vin 65 9 Vin 18 Vin 3 60 36 Vin 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 0.0 0.5 1.0 1.5 2.0 Load Current (A) 7 6 6 5 5 Iout (A) Iout (A) 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 7 4 3 400 LFM (2.0 m/s) 4 3 400 LFM (2.0 m/s) 2 300 LFM (1.5 m/s) 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 1 2.5 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 2 9 - 36 V 28 V 6.5 A IQ18280HPC6F 200 LFM (1.0 m/s) 1 100 LFM (0.5 m/s) 100 LFM (0.5 m/s) 0 0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (2 V/div), Ch 2: Iout (10 mA/div). Figure 6: Output voltage response to step-change in input voltage (1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (1 V/div), Ch 2: Vin (10 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 19 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 40 V 4.5 A IQ18400HPC4F IQ18400HPC4F Electrical Characteristics (40.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 40 40.4 V ±0.1 ±0.1 ±0.3 ±0.3 600 41.00 % % mV V 280 40 4.5 5.9 150 mV mV A A V A mA µF 10 10 50.8 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -600 39.00 0 0 5.0 140 20 5.4 26 0.15 4 29.7 300 4 2300 80 -20 46.8 Units Notes & Conditions A mA mA V mA A 240 2 1.75 310 39.6 Max. 48.8 89 91 Vin min; trim up; in current limit 500 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 20 Input: Output: Current: Part No.: Technical Specification 100 27 95 24 21 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 18 15 12 9 6 10 Vin 18 Vin 36 Vin 65 10 Vin 18 Vin 3 60 36 Vin 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 0.0 0.5 1.0 1.5 Load Current (A) 2.0 2.5 3.0 3.5 4.0 4.5 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 5.0 5.0 4.5 4.5 4.0 4.0 3.5 3.5 3.0 3.0 Iout (A) Iout (A) 9 - 36 V 40 V 4.5 A IQ18400HPC4F 2.5 2.0 2.5 2.0 1.5 1.5 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 1.0 400 LFM (2.0 m/s) 300 LFM (1.5 m/s) 1.0 200 LFM (1.0 m/s) 0.5 200 LFM (1.0 m/s) 0.5 100 LFM (0.5 m/s) 0.0 100 LFM (0.5 m/s) 0.0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.02 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (5 V/div), Ch 2: Iout (2 A/div). Figure 6: Output voltage response to step-change in input voltage (250 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (2 V/div), Ch 2: Vin (20 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 21 Input: Output: Current: Part No.: Technical Specification 9 - 36 V 48 V 3.7 A IQ18480HPC3H IQ18480HPC3H Electrical Characteristics (48.0 Vout) Ta = 25 °C, airflow rate = 300 LFM, Vin = 18 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate temperature with appropriate power derating. Specifications subject to change without notice. Parameter Min. INPUT CHARACTERISTICS Maximum Input Current No-Load Input Current Disabled Input Current Response to Input Transient Input Terminal Ripple Current Recommended Input Fuse OUTPUT CHARACTERISTICS Output Voltage Set Point Output Voltage Regulation Over Line Over Load Over Temperature Total Output Voltage Range Output Voltage Ripple and Noise Peak-to-Peak RMS Operating Output Current Range Output DC Current-Limit Inception Output DC Current-Limit Shutdown Voltage Back-Drive Current Limit while Enabled Back-Drive Current Limit while Disabled Maximum Output Capacitance Output Voltage during Load Current Transient Step Change in Output Current (0.1 A/µs) Settling Time Output Voltage Trim Range Output Voltage Remote Sense Range Output Over-Voltage Protection EFFICIENCY 100% Load 50% Load Typ. 3.0 48 48.48 V ±0.1 ±0.1 ±0.3 ±0.3 720 49.20 % % mV V 250 40 3.7 4.81 100 mV mV A A V A mA µF 10 10 60.96 mV µs % % V 50% to 75% to 50% Iout max To within 1% Vout nom Across Pins 8&4; Common Figures 3-5; see Note 2 Across Pins 8&4 Over full temp range % % See Figure 1 for efficiency curve See Figure 1 for efficiency curve -720 46.80 0 0 4.07 125 20 4.44 25 0.1 5 29.2 310 3 2800 80 -20 56.16 Units Notes & Conditions A mA mA V mA A 250 2 2.4 520 47.52 Max. 58.60 89 91 Vin min; trim up; in current limit 500 V/ms; see Figure 6 RMS Fast acting external fuse recommended Over sample, line, load, temperature & life 20 MHz bandwidth; see Note 1 Full load Full load Subject to thermal derating Output voltage 10% Low Negative current drawn from output Negative current drawn from output Vout nominal at full load (resistive load) Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor applications support (e-mail: [email protected]) Note 2: Trim-up range is limited below 10% at low line and full load. Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 22 Input: Output: Current: Part No.: Technical Specification 100 27 95 24 21 Power Dissipation (W) Efficiency (%) 90 85 80 75 70 18 15 12 9 6 10 Vin 18 Vin 36 Vin 65 10 Vin 18 Vin 3 60 36 Vin 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 0.0 0.5 1.0 1.5 Load Current (A) 2.0 2.5 3.0 3.5 Load Current (A) Figure 1: Efficiency at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. Figure 2: Power dissipation at nominal output voltage vs. load current for minimum, nominal, and maximum input voltage at 25°C. 4.0 4.0 3.5 3.5 3.0 3.0 2.5 2.5 Iout (A) Iout (A) 9 - 36 V 48 V 3.7 A IQ18480HPC3H 2.0 1.5 2.0 1.5 400 LFM (2.0 m/s) 1.0 400 LFM (2.0 m/s) 1.0 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 0.5 300 LFM (1.5 m/s) 200 LFM (1.0 m/s) 0.5 100 LFM (0.5 m/s) 0.0 100 LFM (0.5 m/s) 0.0 25 40 55 70 85 Ambient Air Temperature (°C) 25 40 55 70 85 Ambient Air Temperature (°C) Figure 3: Encased converter (without heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs. ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows across the converter from input to output (nominal input voltage). Figure 5: Output voltage response to step-change in load current (50%-75%-50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout (5 V/div), Ch 2: Iout (1 A/div). Figure 6: Output voltage response to step-change in input voltage (500 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout (2 V/div), Ch 2: Vin (10 V/div). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 23 Technical Specification IQ18-HPC Family BASIC OPERATION AND FEATURES CONTROL FEATURES This converter series uses a two-stage power topology. The first stage is a buck-converter that output voltage constant over variations in line, temperature. The second stage uses a transformer the functions of input/output isolation and voltage step-down to achieve the output voltage required. ReMOte On/OFF (Pin 2): The ON/OFF input, Pin 2, permits the user to control when the converter is on or off. This input is referenced to the return terminal of the input bus, Vin(-). The ON/OFF signal is active low (meaning that a low turns the converter on). Figure A details four possible circuits for driving the ON/OFF pin. Figure B is a detailed look of the internal ON/ OFF circuitry. conversion keeps the load, and to provide step-up or Both the first stage and the second stage switch at a fixed frequency for predictable EMI performance. Rectification of the transformer’s output is accomplished with synchronous rectifiers. These devices, which are MOSFETs with a very low on-state resistance, dissipate far less energy than Schottky diodes. This is the primary reason that the converter has such high efficiency, even at very low output voltages and very high output currents. These converters are offered totally encased to withstand harsh environments and thermally demanding applications. Dissipation throughout the converter is so low that it does not require a heatsink for operation in many applications; however, adding a heatsink provides improved thermal derating performance in extreme situations. This series of converters use the industry standard footprint and pin-out configuration. ReMOte sense(+) (Pins 7 and 5): The SENSE(+) inputs correct for voltage drops along the conductors that connect the converter’s output pins to the load. Pin 7 should be connected to Vout(+) and Pin 5 should be connected to Vout(-) at the point on the board where regulation is desired. A remote connection at the load can adjust for a voltage drop only as large as that specified in this datasheet, that is [Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] < Sense Range % x Vout Pins 7 and 5 must be connected for proper regulation of the output voltage. If these connections are not made, the converter will deliver an output voltage that is slightly higher than its specified value. Note: the output over-voltage protection circuit senses the voltage across the output (pins 8 and 4) to determine when it should trigger, not the voltage across the converter’s sense leads (pins 7 and 5). Therefore, the resistive drop on the board should be small enough so that output OVP does not trigger, even during load transients. ON/OFF ON/OFF Vin(_) Vin(_) Remote Enable Circuit 5V Negative Logic (Permanently Enabled) 50k 5V ON/OFF ON/OFF TTL TTL/ CMOS ON/OFF Vin(_) Vin(_) Open Collector Enable Circuit 100pF Vin(_) Direct Logic Drive Figure A: Various circuits for driving the ON/OFF pin. Product # IQ18xxxHPCxx 50k Phone 1-888-567-9596 www.synqor.com Figure B: Internal ON/OFF pin circuitry Doc.# 005-005029 Rev. B 04/13/09 Page 24 Technical Specification IQ18-HPC Family OUtPUt VOLtAGe tRIM (Pin 6): The TRIM input permits the user to adjust the output voltage across the sense leads up or down according to the trim range specifications. To decrease the output voltage, the user should connect a resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired decrease of the nominal output voltage, the value of the resistor should be Rtrim-down = - 10.22 (511 ∆% ) (kW) where ∆% = Vnominal – Vdesired Vnominal x 100% To increase the output voltage, the user should connect a resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired increase of the nominal output voltage, the value of the resistor should be Rtrim-up = where ( 5.11VOUT x (100+∆%) 1.225∆% _ 511 _ 10.22 ∆% ) (kW) Vout = Nominal Output Voltage Trim graphs show the relationship between the trim resistor value and Rtrim-up and Rtrim-down, showing the total range the output voltage can be trimmed up or down. Note: the TRIM feature does not affect the voltage at which the output over-voltage protection circuit is triggered. Trimming the output voltage too high may cause the over-voltage protection circuit to engage, particularly during transients. It is not necessary for the user to add capacitance at the Trim pin. The node is internally bypassed to eliminate noise. total DC Variation of VOUt: For the converter to meet its full specifications, the maximum variation of the dc value of VOUT, due to both trimming and remote load voltage drops, should not be greater than that specified for the output voltage trim range. Product # IQ18xxxHPCxx Phone 1-888-567-9596 PROTECTION FEATURES Input Under-Voltage Lockout: The converter is designed to turn off when the input voltage is too low, helping avoid an input system instability problem, described in more detail in the application note titled “Input System Instability” on our website. The lockout circuitry is a comparator with dc hysteresis. When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page) before the converter will turn on. Once the converter is on, the input voltage must fall below the typical Turn-Off Voltage Threshold value before the converter will turn off. Output Current Limit: The maximum current limit remains constant as the output voltage drops. However, once the impedance of the load across the output is small enough to make the output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off. The converter then enters a “hiccup mode” where it repeatedly turns on and off at a 5 Hz (nominal) frequency with a 5% duty cycle until the short circuit condition is removed. This prevents excessive heating of the converter or the load board. Output Over-Voltage Limit: If the voltage across the output pins exceeds the Output Over-Voltage Protection threshold, the converter will immediately stop switching. This prevents damage to the load circuit due to 1) excessive series resistance in output current path from converter output pins to sense point, 2) a release of a short-circuit condition, or 3) a release of a current limit condition. Load capacitance determines exactly how high the output voltage will rise in response to these conditions. After 200 ms the converter will automatically restart. Over-temperature shutdown: A temperature sensor on the converter senses the average temperature of the module. The thermal shutdown circuit is designed to turn the converter off when the temperature at the sensed location reaches the Over-Temperature Shutdown value. It will allow the converter to turn on again when the temperature of the sensed location falls by the amount of the Over-Temperature Shutdown Restart Hysteresis value. www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 25 Technical Specification IQ18-HPC Family APPLICATION CONSIDERATIONS Input system Instability: This condition can occur because any dc-dc converter appears incrementally as a negative resistance load. A detailed application note titled “Input System Instability” is available on the SynQor website which provides an understanding of why this instability arises, and shows the preferred solution for correcting it. Application Circuits: Figure D provides a typical circuit diagram which details the input filtering and voltage trimming. Input Filtering and external Capacitance: Figure E provides a diagram showing the internal input filter components. This filter dramatically reduces input terminal ripple current, which otherwise could exceed the rating of an external electrolytic input capacitor. The recommended external input capacitance is specified in the Input Characteristics section on the Electrical Characteristics page. More detailed information is available in the application note titled “EMI Characteristics” on the SynQor website. startup Inhibit Period: The Startup Inhibit Period ensures that the converter will remain off for approximately 200 ms when it is shut down for any reason. When an output short is present, this generates a 5 Hz “hiccup mode,” which prevents the converter from overheating. In all, there are seven ways that the converter can be shut down, initiating a Startup Inhibit Period: • Input Under-Voltage Lockout • Input Over-Voltage Shutdown • Output Over-Voltage Protection • Over Temperature Shutdown • Current Limit • Short Circuit Protection • Turned off by the ON/OFF input Figure F shows three turn-on scenarios, where a Startup Inhibit Period is initiated at t0, t1, and t2: Vin(+) External Input Filter Vin Vout(+) Vsense(+) Electrolytic Capacitor ON/OFF Trim Vsense(_) Vin(_) Rtrim-up or Rtrim-down Cload Iload Vout(_) Figure D: Typical application circuit (negative logic unit, permanently enabled). L Vin(+) C Vin(_) Figure E: Internal Input Filter Diagram (component values listed on the specifications page). Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 26 Technical Specification IQ18-HPC Family Before time t0, when the input voltage is below the UVL threshold, the unit is disabled by the Input Under-Voltage Lockout feature. When the input voltage rises above the UVL threshold, the Input Under-Voltage Lockout is released, and a Startup Inhibit Period is initiated. At the end of this delay, the ON/OFF pin is evaluated, and since it is active, the unit turns on. At time t1, the unit is disabled by the ON/OFF pin, and it cannot be enabled again until the Startup Inhibit Period has elapsed. When the ON/OFF pin goes high after t2, the Startup Inhibit Period has elapsed, and the output turns on within the typical Turn-On Time. thermal Considerations: The maximum operating baseplate temperature, TB, is 100 ºC. As long as the user’s thermal system keeps TB < 100 ºC, the converter can deliver its full rated power. maximum power the converter can dissipate for a given thermal condition if its base-plate is to be no higher than 100 ºC. max Pdiss = 100 ºC - TA RTHBA This value of power dissipation can then be used in conjunction with the data shown in Figure 2 to determine the maximum load current (and power) that the converter can deliver in the given thermal condition. For convenience, power derating curves for an encased converter without a heatsink and with a typical heatsink are provided for each output voltage. A power derating curve can be calculated for any heatsink that is attached to the base-plate of the converter. It is only necessary to determine the thermal resistance, RTHBA, of the chosen heatsink between the base-plate and the ambient air for a given airflow rate. This information is usually available from the heatsink vendor. The following formula can the be used to determine the Vin Under-Voltage Lockout TurnOn Threshold ON/OFF (neg logic) ON OFF ON Vout OFF ON 9ms (typical turn on time) 200ms (typical start-up inhibit period) t1 t0 200ms 200ms t2 t Figure F: Startup Inhibit Period (turn-on time not to scale) Product # IQ18xxxHPCxx Phone 1-888-567-9596 www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 27 Technical Specification IQ18-HPC Family PART NUMBERING SYSTEM Ordering Information The part numbering system for SynQor’s dc-dc converters follows the format shown in the example below. The tables below show the valid model numbers and ordering options for converters in this product family. When ordering SynQor converters, please ensure that you use the complete 15 character part number consisting of the 12 character base part number and the additional characters for options. Add “-G” to the model number for 6/6 RoHS compliance. IQ 18 018 H P C 6 0 N R S - G 6/6 RoHS Options (see Ordering Information) Output Current Model Number IQ18018HPw60NRS-G IQ18033HPw50NRS-G IQ18050HPw36NRS-G IQ18120HPw15NRS-G IQ18150HPw12NRS-G IQ18240HPw7FNRS-G IQ18280HPw6FNRS-G IQ18400HPw4FNRS-G IQ18480HPw3HNRS-G Thermal Design Performance Level Package Size Output Voltage Input Voltage Continuous Input Voltage 9 - 36 V 9 - 36 V 9 - 36 V 9 - 36 V 9 - 36 V 9 - 36 V 9 - 36 V 9 - 36 V 9 - 36 V Transient Input Voltage 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms 40 V – 100 ms Output Voltage 1.8 V 3.3 V 5.0 V 12 V 15 V 24 V 28 V 40 V 48 V Maximum Output Current 60 A 50 A 36 A 15 A 12 A 7.5 A 6.5 A 4.5 A 3.7 A Product Family The first 12 characters comprise the base part number and the last 3 characters indicate available options. The “-G” suffix indicates 6/6 RoHS compliance. Application Notes A variety of application notes and technical white papers can be downloaded in pdf format from our website. RoHS Compliance: The EU led RoHS (Restriction of Hazardous Substances) Directive bans the use of Lead, Cadmium, Hexavalent Chromium, Mercury, Polybrominated Biphenyls (PBB), and Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic Equipment. This SynQor product is 6/6 RoHS compliant. For more information please refer to SynQor’s RoHS addendum available at our RoHS Compliance / Lead Free Initiative web page or e-mail us at [email protected]. The following options must be included in place of the w x y z spaces in the model numbers listed above. Options Description: w Thermal Design Enable Logic Pin Style Feature Set C - Encased with Threaded Baseplate D - Encased with Non-Threaded Baseplate N - Negative R - 0.180" S - Standard Not all combinations make valid part numbers, please contact SynQor for availability. See the Product Summary web page for more options. PATENTS SynQor holds the following patents, one or more of which might apply to this product: 5,999,417 6,594,159 6,927,987 7,119,524 6,222,742 6,731,520 7,050,309 7,269,034 6,545,890 6,894,468 7,072,190 7,272,021 6,577,109 6,896,526 7,085,146 7,272,023 Contact SynQor for further information: Phone: Toll Free: Fax: E-mail: Web: Address: Product # IQ18xxxHPCxx 978-849-0600 888-567-9596 978-849-0602 [email protected] www.synqor.com 155 Swanson Road Boxborough, MA 01719 USA Phone 1-888-567-9596 Warranty SynQor offers a two (2) year limited warranty. Complete warranty information is listed on our website or is available upon request from SynQor. Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any infringements of patents or other rights of third parties which may result from its use. No license is granted by implication or otherwise under any patent or patent rights of SynQor. www.synqor.com Doc.# 005-005029 Rev. B 04/13/09 Page 28