Miniature Rockers Series M Distinctive Characteristics Three methods of panel mounting: flat frame for flush with face or subpanel, snap-in, and PCB. High insulating barriers increase isolation of circuits in multipole devices and provide added protection to contact points. The molded diallyl phthalate case has a UL 94V-0 flammability rating. Epoxy sealed terminals prevent entry of solder flux and other contaminants. Prominent external insulating barriers increase insulation resistance and dielectric strength. Bias guard prevents misalignment of contacts; interlocking of actuator block with rocker and internal guide does not allow transmission of diagonal force on rocker to reach contact mechanism. Clinching of the frame to the case well above the base and terminals provides 1,500V dielectric strength. Actual Size NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Miniature Rockers Series M General Specifications Electrical Capacity (Resistive Load) Power Level (code W): Logic Level (code G): Logic/Power Level (code A): 6A @ 125V AC & 3A @ 250V AC 4A @ 30V DC for On-None-On; 3A @ 30V DC for all other circuits 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Combines W & G ratings Note: Find additional explanation of dual rating & operating range in Supplement section. Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Angle of Throw: 10 milliohms maximum for silver; 20 milliohms maximum for gold 1,000 megohms minimum @ 500V DC 1,000V AC minimum between contacts for 1 minute minimum; 1,500V AC minimum between contacts and case for 1 minute minimum 50,000 operations minimum 25,000 operations minimum for silver; 50,000 operations minimum for gold; 50,000 operations minimum for silver at 3A @ 125V AC 25° Materials & Finishes Actuator Clip & Mounting Frame: Body Frame: Case: Movable Contactor: Movable Contacts: Stationary Contacts: Terminals: Stainless Steel Stainless steel Diallyl phthalate resin (UL94V–0) Phosphor bronze with silver or gold plating Silver alloy (code W); copper with gold plating (code G); or silver alloy with gold plating (code A) Silver with silver plating (code W); copper or brass with gold plating (code G); or silver with gold plating (code A) Copper or brass with silver plating; or copper or brass with gold plating Environmental Data Operating Temp Range: Humidity: Vibration: Shock: Processing Soldering: Cleaning: –30°C through +85°C (–22°F through +185°F) 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Wave Soldering (PC version) for Gold: See Profile A in Supplement section. Manual Soldering for Gold: See Profile A in Supplement section. Wave Soldering (PC version) for Silver: See Profile B in Supplement section. Manual Soldering for Silver: See Profile B in Supplement section. Note: Actuator must be in OFF (center) position while soldering. These devices are not process sealed. Hand clean locally using alcohol based solution. Standards & Certifications Flammability Standards: UL Recognized: CSA Certified: UL94V–0 for case All models recognized at 6A @ 125V AC or 3A @ 250V AC or 0.4VA maximum @ 28V DC maximum; UL File No. WOYR2.E44145; add “/U” to end of part number to order UL mark on switch. All models recognized at 6A @ 125V AC or 3A @ 250V AC or 0.4VA maximum @ 28V maximum; CSA File No. 023535-0-000; add “/C” to end of part number to order CSA mark on switch. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M Flat Frame Mount Miniature Rockers TYPICAL SWITCH ORDERING EXAMPLE M20 1 2 POLES 1 SPDT 2 DPDT SP3T 3 3PDT 4 4PDT DP3T W TN 01 .272” (6.9mm) Wide Flat Frame TY .504” (12.8mm) Wide Flat Frame Small Actuators (TN Frame) CONTACT MATERIALS & RATINGS W Silver; Rated 6A @ 125V AC & 3A @ 250V AC G Gold; Rated 0.4VA max @ 28V AC/DC max A Gold over Silver; Rated 6A @ 125V AC & 0.4VA max @ 28V AC/DC max C ROCKERS & PADDLES MOUNTING FRAMES TN D D .365” (9.27mm) Wide Rocker E .365” (9.27mm) Wide Paddle F .450” (11.43mm) Wide Rocker G .450” (11.43mm) Wide Paddle Large Actuators (TY Frame) J .595” (15.11mm) Wide Rocker H .595” (15.11mm) Wide Paddle CIRCUITS 2 ON NONE ON 3 ON OFF ON 5 ON NONE (ON) 8 (ON) OFF (ON) 9 ON OFF (ON) *4 ON ON ON *6 (ON) ON (ON) *7 ON ON (ON) TERMINALS 01 Solder Lug 03 .250” (6.35mm) Straight PC ROCKER & PADDLE COLORS IMPORTANT: Switches are supplied without UL & CSA marking unless specified. Specific models & ratings noted on General Specifications page. ( ) = Momentary * 3-ON circuits A Black B White C Red E Yellow F Green G Blue H Gray DESCRIPTION FOR TYPICAL ORDERING EXAMPLE M2012TNW01-DC Red .365” (9.27mm) Wide Rocker .272” (6.9mm) Wide Flat Frame SPDT ON-NONE-ON Circuit Silver Contacts with 6-Amp Rating Solder Lug Terminals NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M Flat Frame Mount Miniature Rockers POLES & CIRCUITS Rocker Position ) = Momentary ( Connected Terminals Down Center Up Pole Model SP M2012 M2013 M2015 M2018 M2019 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) M2022 M2023 M2025 M2028 M2029 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) M2032 M2033 M2035 M2038 M2039 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) M2042 M2043 M2045 M2048 M2049 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) DP 3P 4P Down Center Throw & Schematics Up Note: Terminal numbers are not actually on the switch. SPDT 2-3 OPEN 2 (COM) 2-1 3 1 DPDT 2-3 5-6 OPEN 2 2-1 5-4 5 (COM) 3 1 6 4 3PDT 2-3 5-6 8-9 2 2-1 5-4 8-7 OPEN 5 3 1 (COM) 6 4 8 9 7 8 11 4PDT 2-3 5-6 8-9 11-12 2-1 5-4 8-7 11-10 OPEN 3 (COM) 5 2 1 9 4 6 7 12 10 For 3 Throw (3-On) Pole SP Model M2024 M2026 M2027 Down Center ON (ON) ON ON ON ON Up Connected Terminals & Schematics ON (ON) (ON) 1 (out) 3 4 (out) 6 (out) 1 (out) 2-3 5-6 DP M2044 M2046 M2047 ON (ON) ON The SP3T model utilizes a double pole base. External connection must be made during field installation. ON ON ON External Connection 2 (in) 5 ON (ON) (ON) 1 (out) 3 4 (out) 6 (out) 7 (out) 9 10 (out) 12 (out) External Conn 6 3 5 2 4 1 (out) 1 (out) (out) 1 (out) 3 4 (out) 6 (out) 7 (out) 9 10 (out) 12 (out) 2-3 5-4 8-9 11-10 External connection must be made during field installation. External Connection 8 (in) 11 External Connection 2 (in) 5 3 4 (out) 6 (out) 7 (out) 9 10 (out) 12 (out) Common (in) 3 4 (out) 6 (out) 2-1 5-4 External Connection 8 (in) 11 The DP3T model utilizes a four pole base. (out) 1 (out) 3 4 (out) 6 (out) 2-3 5-4 External Connection 2 (in) 5 External Connection 8 (in) 11 2-3 5-6 8-9 11-12 External Connection 2 (in) 5 External Connection 5 2 (in) External Connection 5 2 (in) 2-1 5-4 8-7 11-10 (out) External Conn Common (in) (out) (out) 12 9 11 8 5 2 10 7 4 1 (out) 6 3 Common (in) (out) (out) NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Flat Frame Mount Miniature Rockers Series M MOUNTING FRAMES TN .272” (6.9mm) Wide Flat Frame (6.9) .272 (3.5) .138 (29.5) (23.8) 1.161 .937 Mounting hardware kit HK-1, as shown on the following page, must be ordered separately. (0.6) .024 (2.4) Dia Typ .094 Small Actuators & Panel Cutouts for TN Frame (actuator details on the following pages) AT4148 AT4149 AT4150 AT4151 (17.8) .701 (23.8) .937 (10.1) .398 TY (12.7) .500 (23.8) .937 (2.6) Dia Typ .102 (12.4) .490 (2.6) Dia Typ .102 Large Actuators & Panel Cutout for TY Frame (actuator details on the following pages) .504” (12.8mm) Wide Flat Frame AT4156 AT4157 Mounting hardware kit HK-2, as shown on the following page, must be ordered separately. (12.8) .504 (3.5) .138 (28.5) 1.122 (34.9) 1.374 (41.3) (34.9) 1.626 1.374 (0.6) .024 (3.2) Dia Typ .126 (16.0) .630 (3.5) Dia Typ .138 NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Flat Frame Mount Miniature Rockers Series M MOUNTING FRAMES (CONTINUED) Face Panel Mounting STANDOFF LENGTH Subpanel Mounting Flat frame devices may also be mounted to the face panel. Standoffs are used to recess the actuator and achieve an attractive front panel appearance. Optional Snap-in Panel Frames Optional Hardware Kits for Subpanel or Face Panel Mounting Panel Thickness Frame Standoff Length These devices are especially designed for subpanel mounting. When installed on a mounting plate behind the panel, hardware is completely concealed and the front panel retains a clean, attractive appearance. Further details are shown in the previous bracketed PC mount subsection. Hardware Kit Number TN Frame .125” (3.175mm) .233” (5.918mm) HK-1 TY Frame .125” (3.175mm) .312” (7.925mm) HK-2 Hardware kits include: 2 stainless steel screws, 2 hex nuts, 2 lockwashers, & 2 standoffs AT064-1 AT064-2 AT065-1 AT065-2 CONTACT MATERIALS & RATINGS W Silver over Silver G Gold over Brass or Copper Power Level 6A @ 125V AC & 3A @ 250V AC Logic Level 0.4VA maximum @ 28V AC/DC maximum Note: See Supplement section to find complete explanation of operating range. A Power Level or Logic Level Gold over Silver 6A @ 125V AC or 0.4VA maximum @ 28V AC/DC maximum Note: This dual rated option is suitable when two or more identical switches are used in logic and in power circuits within the same application. See Supplement section to find complete explanation of dual rating and operating range. TERMINALS 01 Solder Lug (4.0) .157 Epoxy Seal (2.0) .079 (2.0) (1.1) .079 .043 Thk = (0.8) .031 03 .250” (6.35mm) Straight PC (4.8) .189 3 2 Epoxy Seal (6.35) (4.8) .250 .189 (1.17) .046 Thk = (0.8) .031 (4.7) Typ .185 1 (1.8) Dia Typ .073 Single Pole 3 6 2 5 1 4 (4.7) Typ .185 (1.8) Dia Typ .073 Double Pole 3 6 9 2 5 8 1 4 (4.8) Typ .189 (4.7) Typ .185 7 3 6 9 12 2 5 8 11 1 4 7 10 (1.8) Dia Typ .073 Three Pole (4.8) Typ .189 (4.7) Typ .185 (1.8) Dia Typ .073 Four Pole NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M Flat Frame Mount Miniature Rockers ROCKERS & PADDLES For TN Frame AT4148 .365” (9.27mm) Wide Rocker D AT4149 .365” (9.27mm) Wide Paddle E Material: Polyamide Finish: Matte Material: Polyamide Finish: Matte (2.13) .084 (9.27) .365 (9.27) .365 (16.87) .664 (13.49) .531 (3.96) .156 (18.8) .740 (7.9) (6.15) .311 .242 (3.5) .138 AT4151 .450” (11.43mm) Wide Paddle G Material: Polyamide Finish: Matte Material: Polyamide Finish: Matte (2.36) .093 (11.43) .450 (11.43) .450 (3.5) .138 (16.8) .661 AT4150 .450” (11.43mm) Wide Rocker F (8.43) R .332 (8.8) .346 (11.8) .465 (9.19) .362 (3.18) .125 (16.36) .644 (7.7) .303 (8.1) (6.3) .319 .248 (3.5) .138 (5.84) R .230 (3.5) .138 (11.8) .465 For TY Frame J AT4156 .595” (15.11mm) Wide Rocker H Material: Polyamide Finish: Matte AT4157 .595” (15.11mm) Wide Paddle Material: Polyamide Finish: Matte (2.36) .093 (14.33) .564 (4.75) .187 (15.11) .595 (26.78) 1.054 (29.82) 1.174 (23.01) .906 (11.0) .433 (8.4) (6.5) .331 .256 (7.3) .287 (3.5) .138 Cap Colors Available: A (13.5) R .531 Black B White (26.8) 1.055 (15.11) .595 C Red E Yellow F Green G Blue (3.5) .138 H Gray NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Flat Frame Mount Miniature Rockers Series M TYPICAL SWITCH DIMENSIONS TN Frame • Solder Lug Single Pole (12.3) .484 (2.4) Dia Typ .094 (3.5) .138 Circuit Mark This Side (1.1) x (2.0) Typ .043 x. 079 3 (23.8) .937 25° (29.5) 1.161 (7.9) .311 (9.65) .380 TN Frame • Solder Lug (0.6) .024 (10.3) .406 (13.0) .512 2 (0.8) Typ .031 (6.9) .272 (9.27) .365 M2012TNW01-DC (4.7) Typ .185 1 (0.5) .020 (2.0) .079 (7.9) .311 (4.5) .177 Double Pole (2.4) Dia Typ .094 (12.3) .484 (2.0) Typ .079 (1.1) x (2.0) Typ .043 x. 079 (3.5) .138 Circuit Mark This Side (29.5) 1.161 (23.8) .937 (0.8) Typ .031 (7.9) .311 (9.65) .380 (6.9) .272 (9.27) .365 M2022TNW01-DC (4.7) Typ .185 25° TN Frame • Solder Lug (0.6) .024 (10.3) .406 (4.5) .177 6 3 5 2 4 1 (0.5) .020 (13.0) .512 (4.8) .189 (12.7) .500 Three Pole (12.3) .484 (2.4) Dia Typ .094 (3.5) .138 (1.1) x (2.0) Typ .043 x .079 (2.0) Typ .079 Circuit Mark This Side (23.8) .937 (4.7) Typ .185 25° (29.5) 1.161 (0.8) Typ .031 (6.9) .272 (9.27) .365 M2032TNW01-DC TN Frame • Solder Lug (7.9) .311 (9.65) .380 (0.6) .024 (12.4) .488 9 6 3 8 5 2 7 4 1 (13.0) .512 (4.8) Typ .189 (0.5) .020 (4.5) .177 (17.5) .689 Four Pole (12.3) .484 (2.4) Dia Typ .094 (2.0) Typ .079 (1.1) x (2.0) Typ .043 x .079 (3.5) .138 Circuit Mark This Side (23.8) .937 (29.5) 1.161 M2042TNW01-DC (4.7) Typ .185 25° (0.8) Typ .031 (6.9) .272 (7.9) .311 (9.27) .365 (9.65) .380 9 6 3 11 8 5 2 10 7 4 1 (0.5) .020 (0.6) .024 (12.4) .488 12 (4.5) .177 (13.0) .512 (4.8) Typ .189 (22.3) .878 NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Series M Flat Frame Mount Miniature Rockers TYPICAL SWITCH DIMENSIONS TY Frame • Solder Lug Single Pole (14.5) .571 (3.2) Dia Typ .126 Double Pole (1.1) x (2.0) Typ .043 x .079 (3.5) .138 Circuit Mark This Side (41.3) 1.626 (34.9) 1.374 3 (4.7) Typ .185 25° 2 (0.8) Typ .031 (12.8) .504 (15.11) .595 (8.4) .331 (10.0) .394 (0.6) .024 (10.0) .394 (4.5) .177 (13.0) .512 6 3 5 2 4 1 1 (0.5) .020 (7.9) .311 M2012TYW01-JC (2.0) .079 (4.8) .189 (13.0) .512 (2.0) Typ .079 Double pole has barrier between terminals. TY Frame • Solder Lugv Three Pole (3.2) Dia Typ .126 (14.5) .571 (2.0) Typ .079 (1.1) x (2.0) Typ .043 x .079 (3.5) .138 Circuit Mark This Side (41.3) 1.626 (34.9) 1.374 (4.7) Typ .185 25° (0.8) Typ .031 (8.4) .331 (12.8) .504 (15.11) .595 (10.0) .394 (0.6) .024 (12.1) .476 M2032TYW01-JC TY Frame • Solder Lug 9 6 3 8 5 2 7 4 1 (13.0) .512 (0.5) .020 (4.8) Typ .189 (4.5) .177 (17.5) .689 Four Pole (3.2) Dia Typ .126 (14.5) .571 (2.0) Typ .079 (3.5) .138 (1.1) x (2.0) Typ .043 x .079 Circuit Mark This Side 12 (41.3) 1.626 (34.9) 1.374 (4.7) Typ .185 25° (0.8) Typ .031 (12.8) .504 (15.11) .595 (8.4) .331 (10.0) .394 (0.6) .024 (12.1) .476 9 6 3 11 8 5 2 10 7 4 1 (0.5) .020 (4.5) .177 (22.3) .878 (13.0) .512 (4.8) Typ .189 M2042TYW01-JC NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07 Flat Frame Mount Miniature Rockers Series M LEGENDS General information and basic specifications are presented here for customers who want to do their own legends. Suggested Printable Area for Cap AT4150 AT4148 ON F (5.76) Typ .227 (7.75) .305 (9.27) .365 F OF OF F OF (0.76) Typ .030 ON ON (0.38) Typ .015 (6.9) Typ .272 AT4156 (0.76) Typ .030 (0.38) Typ .015 (4.5) Typ .177 (0.38) Typ .015 (10.03) Typ .395 (11.18) Typ .440 (0.76) Typ .030 (9.91) .390 (11.43) .450 (0.76) Typ .030 (3.36) Typ .132 (0.76) Typ .030 (13.59) .535 (15.11) .595 (0.76) Typ .030 Shaded areas are printable areas. Recommended Print Method: Screen Print or Pad Print Epoxy based ink is recommended. Additional Method An additional method for legends is engraving the cap. Maximum depth for engraving is .012” (0.3mm) on the cap. Enamel paint is recommended to fill the engraved area. LEGEND PACKET 1. To order caps with legends contact the factory and request the M Rocker Legend Packet. 2. Once you determine your desired legend, fill out the ordering work sheet included in the packet. 3. Return the completed work sheet to receive a quotation. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 03-07