096 PLL-4TSI Vishay BCcomponents Aluminum Capacitors Power Long Life 4-Terminal Snap-In FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, minimized dimensions, cylindrical aluminum case, insulated with a blue sleeve • Pressure relief on the side of the aluminum case • Very long useful life: 5000 hours at 85 °C • Temperature range up to 85 °C • Keyed polarity • Low ESR, high ripple current capability Fig.1 Component outlines RoHS COMPLIANT APPLICATIONS longer life 095 096 • • • • Telecommunication and industrial systems Smoothing and filtering applications Switched mode power supplies Renewable energy power converters • Energy storage in pulse systems • For excellent mounting stability QUICK REFERENCE DATA DESCRIPTION VALUE Nominal case size (D x L in mm) 35 x 50 to 45 x 100 Rated capacitance range CR Tolerance on CR MARKING 390 to 2700 µF The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM) • Name of manufacturer • Code for factory of origin • ‘−’ sign to identify the negative terminal, visible from the top and side of the capacitor • Code number • Climatic category in accordance with IEC 60068 ± 20 % Rated voltage range, UR Category temperature range 350 to 500 V - 40 to + 85 °C Endurance test at 85 °C 2000 hours Useful life at 85 °C 5000 hours Useful life at 40 °C, 1.4 x IR applied 200 000 hours Shelf life at 0 V, 85 °C 1000 hours Based on sectional specification IEC 60384-4/EN130300 Climatic category IEC 60068 40/085/56 SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) UR (V) 350 385 400 420 450 500 390 35 x 60 470 35 x 70 560 680 35 x 60 35 x 70 40 x 60 35 x 50 40 x 50 35 x 60 40 x 50 35 x 60 40 x 50 35 x 70 40 x 50 35 x 80 40 x 70 820 35 x 50 40 x 40 35 x 60 40 x 50 35 x 60 40 x 50 35 x 70 40 x 60 35 x 80 40 x 60 35 x 100 40 x 80 1000 35 x 60 40 x 50 35 x 70 40 x 60 35 x 70 40 x 60 45 x 50 35 x 80 40 x 60 35 x 100 40 x 70 45 x 60 40 x 100 45 x 70 Document Number: 28392 Revision: 08-Aug-08 For technical questions, contact: [email protected] www.vishay.com 1 096 PLL-4TSI Aluminum Capacitors Power Long Life 4-Terminal Snap-In Vishay BCcomponents SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (µF) 350 385 400 420 450 500 1200 35 x 70 40 x 60 35 x 80 40 x 70 35 x 80 40 x 70 45 x 60 40 x 70 40 x 80 45 x 70 45 x 100 1500 35 x 80 40 x 70 45 x 60 40 x 80 45 x 60 35 x 100 40 x 80 45 x 70 40 x 100 45 x 70 40 x 100 45 x 80 45 x 100 1800 40 x 80 45 x 60 40 x 100 45 x 70 40 x 100 45 x 80 40 x 100 45 x 80 45 x 100 2200 40 x 100 45 x 70 40 x 100 45 x 100 45 x 100 2700 45 x 100 45 x 100 45 x 100 DIMENSIONS in millimeters AND AVAILABLE FORMS PRINTED WIRING 1 4 2 5 3 2.5 1 2.5 - 3 ØD + 1 max. 2 3 2 2 ØD + 1 max. 4 20 ± 0.1 3 - 15 ± 0.1 - 1 1 L L+ 5 max. L+ 5 max. L 7.5 ± 0.1 4.9 ± 0.2 CCA976-1 1.3 (4x) 17.5 ± 0.1 MGB267-1 1.3 (5x) 10 ± 0.1 17.5 ± 0.1 20 ± 0.1 5.1 ± 0.1 Case Ø D = 35 mm Case Ø D = 35 mm Case Ø D = 40 mm Case Ø D = 40 mm Fig.2 Printed wiring pin version Fig.3 Mounting hole diagram viewed from component side Fig.4 Printed wiring pin version Fig.5 Mounting hole diagram viewed from component side FOUR TERMINAL SNAP-IN 60° 60° 60° B 60° A C dummy ØD dummy 2 ± 0.1 (4x) 22.5 Lmax. 22.5 ± 0.1 6.3 ± 1 Bottom view Dummy terminals (A and C) must be free from the electrical circuit Fig. 6 4-Terminal snap-in www.vishay.com 2 Fig. 7 Mounting hole diagram For technical questions, contact: [email protected] Document Number: 28392 Revision: 08-Aug-08 096 PLL-4TSI Aluminum Capacitors Power Long Life 4-Terminal Snap-In Vishay BCcomponents Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDxL Ø Dmax. 4T-SI Lmax. PW L+5 MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 35 x 50 35 x 60 35 x 70 35 x 80 35 x 100 40 x 40 40 x 50 40 x 60 40 x 70 40 x 80 40 x 100 45 x 40 45 x 50 45 x 60 45 x 70 45 x 80 45 x 100 36 36 36 36 36 41 41 41 41 41 41 46 46 46 46 46 46 52 62 72 82 102 42 52 62 72 82 102 42 52 62 72 82 102 55 65 75 85 105 45 55 65 75 85 105 - 72 91 103 115 151 70 94 118 134 150 176 88 119 150 170 190 250 50 50 50 25 25 50 50 25 25 25 25 36 36 36 36 36 36 390 x 198 x 60 390 x 198 x 70 390 x 198 x 80 TBD TBD 440 x 223 x 60 440 x 223 x 70 230 x 230 x 80 230 x 230 x 90 230 x 230 x 100 230 x 230 x 120 TBD TBD TBD TBD TBD TBD ORDERING EXAMPLE ELECTRICAL DATA SYMBOL Electrolytic capacitor 096 series 820 µF/385 V; DESCRIPTION CR rated capacitance at 100 Hz IR rated RMS ripple current at 100 Hz and 85 °C IL5 max. leakage current after 5 minutes at UR ESR max. equivalent series resistance at 100 Hz Z max. impedance at 10 kHz Printed Wiring: Ordering code: MAL2 096 68821 E3 Former 12NC: 2222 096 68821 Note 1. Unless otherwise specified, all electrical values in Tables and apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 %. 4-Terminal Snap In: Ordering code: MAL2 096 18821 E3 Former 12NC: 2222 096 18821 ELECTRICAL DATA AND ORDERING INFORMATION CATALOG NUMBER MAL2096....... UR (V) CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 85 °C (A) IL(5) 5 min (µA) ESR 100 Hz (mΩ) Z max. 10 kHz (mΩ) 4T-SI PW 350 820 820 1000 1000 1200 1200 1500 1500 1500 1800 1800 2200 2200 2700 35 x 50 40 x 40 35 x 60 40 x 50 35 x 70 40 x 60 35 x 80 40 x 70 45 x 60 40 x 80 45 x 60 40 x 100 45 x 70 45 x 100 4.0 3.8 4.7 4.8 5.3 5.4 6.0 6.2 6.3 6.9 6.6 8.2 7.4 9.2 578 578 704 704 844 844 1054 1054 1054 1264 1264 1544 1544 1894 126 134 104 108 87 90 71 73 76 62 68 51 57 44 82 90 67 72 57 59 47 49 52 41 48 34 41 30 15821E3 25821E3 15102E3 25102E3 15122E3 25122E3 15152E3 25152E3 35152E3 25182E3 35182E3 25222E3 35222E3 35272E3 65821E3 75821E3 65102E3 75102E3 65122E3 75122E3 65152E3 75152E3 75182E3 75222E3 - Document Number: 28392 Revision: 08-Aug-08 For technical questions, contact: [email protected] www.vishay.com 3 096 PLL-4TSI Vishay BCcomponents Aluminum Capacitors Power Long Life 4-Terminal Snap-In ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 385 400 420 CATALOG NUMBER MAL2096....... CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 85 °C (A) IL(5) 5 min (µA) ESR 100 Hz (mΩ) Z max. 10 kHz (mΩ) 4T-SI PW 680 35 x 50 3.7 528 140 88 18681E3 68681E3 680 40 x 50 4.2 528 140 87 28681E3 78681E3 820 35 x 60 4.4 635 116 73 18821E3 68821E3 820 40 x 50 4.5 635 120 76 28821E3 78821E3 1000 35 x 70 5.0 774 96 60 18102E3 68102E3 1000 40 x 60 5.1 774 99 63 28102E3 78102E3 1200 35 x 80 5.5 928 81 51 18122E3 68122E3 1200 40 x 70 5.7 928 83 53 28122E3 78122E3 1500 40 x 80 6.5 1159 68 43 28152E3 78152E3 1500 45 x 60 6.2 1159 74 50 38152E3 - 1800 40 x 100 7.7 1390 56 36 28182E3 78182E3 1800 45 x 70 7.0 1390 62 43 38182E3 - 2200 40 x 100 8.2 1698 49 32 28222E3 78222E3 2700 45 x 100 9.1 2083 43 29 38272E3 - 680 35 x 60 4.1 548 134 82 16681E3 66681E3 680 40 x 50 4.2 548 138 85 26681E3 76681E3 820 35 x 60 4.4 660 114 71 16821E3 66821E3 820 40 x 50 4.5 660 119 75 26821E3 76821E3 1000 35 x 70 5.0 804 94 59 16102E3 66102E3 1000 40 x 60 5.1 804 97 62 26102E3 76102E3 1000 45 x 50 5.1 804 103 67 36102E3 - 1200 35 x 80 5.5 964 80 50 16122E3 66122E3 1200 40 x 70 5.7 964 82 52 26122E3 76122E3 1200 45 x 60 5.9 964 85 55 36122E3 - 1500 35 x 100 7.1 1204 64 40 16152E3 66152E3 1500 40 x 80 6.5 1204 67 43 26152E3 76152E3 1500 45 x 70 6.6 1204 69 46 36152E3 - 1800 40 x 100 7.7 1444 56 35 26182E3 76182E3 1800 45 x 80 7.3 1444 59 39 36182E3 - 2200 45 x 100 8.6 1764 48 32 36222E3 - 2700 45 x 100 9.1 2164 42 29 36272E3 - 680 35 x 60 4.1 575 137 85 14681E3 64681E3 680 40 x 50 4.2 575 141 89 24681E3 74681E3 820 35 x 70 4.6 693 114 71 14821E3 64821E3 820 40 x 60 4.7 693 117 74 24821E3 74821E3 1000 35 x 80 5.1 844 95 59 14102E3 64102E3 1000 40 x 60 5.1 844 100 64 24102E3 74102E3 1200 40 x 70 5.7 1012 84 54 24122E3 74122E3 1500 40 x 100 7.2 1264 66 42 24152E3 74152E3 1500 45 x 70 6.6 1264 71 48 34152E3 - 1800 40 x 100 7.6 1516 57 37 24182E3 74182E3 1800 45 x 80 7.2 1516 60 40 34182E3 - 2200 45 x 100 8.5 1852 49 33 34222E3 - www.vishay.com 4 For technical questions, contact: [email protected] Document Number: 28392 Revision: 08-Aug-08 096 PLL-4TSI Aluminum Capacitors Power Long Life 4-Terminal Snap-In Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) CATALOG NUMBER MAL2096....... CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 85 °C (A) IL(5) 5 min (µA) ESR 100 Hz (mΩ) Z max. 10 kHz (mΩ) 4T-SI PW 560 35 x 60 3.8 508 155 94 17561E3 67561E3 680 35 x 70 4.2 616 129 78 17681E3 67681E3 680 40 x 50 4.2 616 136 85 27681E3 77681E3 820 35 x 80 4.8 742 108 66 17821E3 67821E3 450 500 820 40 x 60 4.7 742 112 70 27821E3 77821E3 1000 35 x 100 6.0 904 89 54 17102E3 67102E3 1000 40 x 70 5.3 904 93 58 27102E3 77102E3 1000 45 x 60 5.5 904 97 62 37102E3 - 1200 40 x 80 6.0 1084 78 49 27122E3 77122E3 1200 45 x 70 6.1 1084 81 52 37122E3 - 1500 40 x 100 7.2 1354 63 39 27152E3 77152E3 1500 45 x 80 6.8 1354 67 43 37152E3 - 1800 45 x 100 8.0 1624 55 35 37182E3 - 390 35 x 60 2.9 394 475 421 19391E3 69391E3 470 35 x 70 3.3 474 395 350 19471E3 69471E3 560 35 x 70 3.6 564 333 296 19561E3 69561E3 560 40 x 60 3.7 564 336 299 29561E3 79561E3 680 35 x 80 4.1 684 275 245 19681E3 69681E3 680 40 x 70 4.2 684 277 247 29681E3 79681E3 820 35 x 100 5.1 824 229 203 19821E3 69821E3 820 40 x 80 4.7 824 231 206 29821E3 79821E3 1000 40 x 100 5.6 1004 189 169 29102E3 79102E3 1000 45 x 70 5.3 1004 195 176 39102E3 - 1200 45 x 100 6.4 1204 160 144 39122E3 - 1500 45 x 100 7.0 1504 131 118 39152E3 - ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage ≥ 350 V versions Us = 1.1 x UR Urev ≤ 1 Reverse voltage Current Leakage current After 1 minute at UR IL1 ≤ 0.006 CR x UR + 4 µA After 5 minutes at UR IL5 ≤ 0.002 CR x UR + 4 µA All case sizes ca. 20 nH Inductance Equivalent series inductance (ESL) Document Number: 28392 Revision: 08-Aug-08 For technical questions, contact: [email protected] www.vishay.com 5 096 PLL-4TSI Aluminum Capacitors Power Long Life 4-Terminal Snap-In Vishay BCcomponents RIPPLE CURRENT AND USEFUL LIFE CCC205-05 2.6 2.4 2.2 IA 2.0 IR 1.8 1.6 1.4 lifetime multiplier 1.2 1. 1. 0 0 5 2. 0 3. 4. 0 6. 10 20 0 40 Fig.8 30 1.0 0.8 0.5 0.0 40 IA = actual ripple current at 100 Hz. IR = rated ripple current at 100 Hz and 85 °C (1) Useful life at 85 °C and I applied: 5000 hours R (1) 50 60 70 80 90 100 Tamb (°C) Multiplier of useful life as a function of ambient temperature and ripple current load Table 2 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY IR MULTIPLIER FREQUENCY (Hz) 50 100 200 400 1000 10 000 0.9 1.0 1.2 1.3 1.4 1.5 Table 3 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST REFERENCE PROCEDURE (quick reference) REQUIREMENTS Endurance IEC 60384-4/ EN130300 subclause 4.13 Tamb = 85 °C; UR applied 2000 hours ΔC/C: ± 10 % ESR ≤ 1.3 x spec. limit Z ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 4.13 Tamb = 85 °C; UR and IR applied; 5000 hours ΔC/C: ± 30 % ESR ≤ 3 x spec. limit Z ≤ 3 x spec. limit IL5 ≤ spec. limit no short or open circuit, no visible damage total failure percentage: ≤ 3 % Shelf life IEC 60384-4/ EN130300 subclause 4.17 Tamb = 85 °C; no voltage applied; 1000 hours ΔC/C: ± 10 % ESR ≤ 1.2 x spec. limit IL5 ≤ 2 x spec. limit After test: UR to be applied for 30 minutes 24 to 48 hours before measurement www.vishay.com 6 For technical questions, contact: [email protected] Document Number: 28392 Revision: 08-Aug-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1