159 PUL-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Long Life Snap-In FEATURES • Polarized aluminum electrolytic capacitors, non-solid electrolyte • Large types, very small dimensions, cylindrical aluminum case, insulated with a blue sleeve • Low ESR, high ripple current capability • Useful life: 5000 hours at 105 °C • Keyed polarity snap-in version available RoHS COMPLIANT Fig.1 Component outlines APPLICATIONS 059 PLL-SI miniaturized 159 PUL-SI 85 °C • • • • 157 PUM-SI General purpose, industrial and audio/video systems Smoothing and filtering Standard and switched mode power supplies Energy storage in pulse systems QUICK REFERENCE DATA DESCRIPTION Nominal case size (Ø D x L in mm) Rated capacitance range (E6/E12 series), CR Tolerance on CR Rated voltage range, UR Category temperature range Endurance test at 105 °C Load life at 105 °C Useful life at 105 °C Useful life at 40 °C and 1.6 x IR applied Shelf life at 0 V, 105 °C Based on sectional specification Climatic category IEC 60068 MARKING VALUE 22 x 25 to 35 x 60 The capacitors are marked (where possible) with the following information: • Rated capacitance (in µF) • Tolerance code on rated capacitance, code letter in accordance with IEC 60062 (M for ± 20 %) • Rated voltage (in V) • Date code (YYMM) • Name of manufacturer • Code for factory of origin • ‘-’ sign to identify the negative terminal, visible from the top and side of the capacitor • Code number, all 12 or last 8 digits (2222) 159 xxxxx • Climatic category in accordance with IEC 60068 56 µF to 1800 µF ± 20 % 200 V, 250 V 400 V, 450 V - 25 °C to + 105 °C 2000 hours 2000 hours 5000 hours 500 000 hours 1000 hours IEC 60384-4/EN130300 25/105/56 SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) 56 68 82 100 120 150 180 Document Number: 28341 Revision: 14-Oct-08 UR (V) 200 250 - 400 - 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 For technical questions, contact: [email protected] 450 22 x 25 22 x 30 25 x 25 22 x 35 22 x 40 25 x 30 30 x 25 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 - www.vishay.com 99 159 PUL-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Long Life Snap-In SELECTION CHART FOR CR , UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (µF) 200 250 22 x 30 25 x 25 22 x 35 25 x 30 30 x 25 22 x 40 25 x 30 30 x 25 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 30 x 40 35 x 35 30 x 45 35 x 35 35 x 40 35 x 40 35 x 45 35 x 45 35 x 50 - 22 x 30 22 x 35 25 x 30 22 x 40 30 x 25 220 270 330 390 470 25 x 35 30 x 30 25 x 45 30 x 30 35 x 25 25 x 50 30 x 35 35 x 30 30 x 45 35 x 35 30 x 50 35 x 35 35 x 45 35 x 50 560 680 820 1000 1200 1500 1800 400 25 x 45 30 x 35 35 x 30 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 - 450 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 - 35 x 60 - 35 x 60 - DIMENSIONS in millimeters AND AVAILABLE FORMS TWO TERMINAL SNAP-IN ØD + Terminal 10 ±0.1 L + 2 max. L - Terminal Bottom view Ø 2 ± 0.1 (2 x) +0 5.8 - 1 mm The minus terminal can be marked with a black dot or with an imprinted ‘-’ sign. Fig.2 Two terminal snap-in Fig.3 Mounting hole diagram THREE TERMINAL SNAP-IN Ø 2 ± 0.1 (2 x) ØD Ø 2.5 ± 0.1 + Terminal L + 2 max. L - Terminal Minus pole marking 3.3 ± 0.1 4 ± 0.5 Bottom view The negative terminal has TWO pins which are BOTH electrcally connected Fig.4 Two terminal snap-in www.vishay.com 100 10 ± 0.1 4.75 ± 0.1 The 10 mm spacing of the 2 pin snap-in is used as the base layout and a third hole is added. The third hole is closer to the negative primary hole so that polarization is always maintained, together with added mechanical stability. Fig.5 Mounting hole diagram For technical questions, contact: [email protected] Document Number: 28341 Revision: 14-Oct-08 159 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES NOMINAL CASE SIZE ØDxL Ø Dmax. Lmax. MASS (g) PACKAGING QUANTITIES (units per box) CARDBOARD BOX DIMENSIONS LxWxH 22 x 25 23 27 ≈ 12 100 260 x 250 x 39 22 x 30 23 32 ≈ 16 100 260 x 250 x 44 22 x 35 23 37 ≈ 20 100 260 x 250 x 49 22 x 40 23 42 ≈ 23 100 260 x 250 x 54 25 x 25 26 27 ≈ 20 100 290 x 280 x 39 25 x 30 26 32 ≈ 22 100 290 x 280 x 44 25 x 35 26 37 ≈ 24 100 290 x 280 x 49 25 x 40 26 42 ≈ 27 100 290 x 280 x 54 25 x 45 26 47 ≈ 32 100 290 x 280 x 59 25 x 50 26 52 ≈ 38 100 290 x 280 x 64 30 x 25 31 27 ≈ 25 100 340 x 330 x 39 30 x 30 31 32 ≈ 30 100 340 x 330 x 44 30 x 35 31 37 ≈ 35 100 340 x 330 x 49 30 x 40 31 42 ≈ 40 100 340 x 330 x 54 30 x 45 31 47 ≈ 45 100 340 x 330 x 59 30 x 50 31 52 ≈ 50 100 340 x 330 x 64 35 x 25 36 27 ≈ 33 50 390 x 198 x 39 35 x 30 36 32 ≈ 40 50 390 x 198 x 44 35 x 35 36 37 ≈ 48 50 390 x 198 x 49 35 x 40 36 42 ≈ 55 50 390 x 198 x 54 35 x 45 36 47 ≈ 63 50 390 x 198 x 59 35 x 50 36 52 ≈ 72 50 390 x 198 x 64 35 x 60 36 62 ≈ 84 50 390 x 198 x 74 ORDERING EXAMPLE ELECTRICAL DATA SYMBOL DESCRIPTION CR rated capacitance at 100 Hz IR rated RMS ripple current at 120 Hz, 105 °C IL5 max. leakage current after 5 min at UR ESR typ./max. equivalent series resistance at 100 Hz (1) Z typ./max. impedance at 10 kHz Notes (1) • ESR at 120 Hz is approximately 0.95 x ESR 100 Hz Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 °C, P = 86 to 106 kPa, RH = 45 to 75 % Document Number: 28341 Revision: 14-Oct-08 Electrolytic capacitor 159 series 1000 µF/200 V; ± 20 % Nominal case size: Ø 30 x 45 mm 2-terminal snap-in: Ordering code: MAL2 159 42102 E3 Former 12NC: 2222 159 42102 3-terminal snap-in: Ordering code: MAL2 159 22102 E3 Former 12NC: 2222 159 22102 For technical questions, contact: [email protected] www.vishay.com 101 159 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 200 250 CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 120 Hz 105 °C (A) IL5 5 min (mA) 330 22 x 30 1.08 0.66 450 730 300 390 22 x 35 1.23 0.78 380 610 280 390 25 x 30 1.23 0.78 380 610 470 22 x 40 1.37 0.94 300 470 30 x 25 1.27 0.94 560 25 x 35 1.50 560 30 x 30 680 TYP. ESR 100 Hz (1) (mΩ) MAX. ESR 100 Hz (1) (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) ORDERING CODE MAL2159....... 2-TERM. 3-TERM. 500 52331E3 72331E3 470 42391E3 22391E3 280 470 52391E3 72391E3 505 240 400 32471E3 12471E3 300 505 240 400 52471E3 72471E3 1.12 260 425 235 390 42561E3 22561E3 1.52 1.12 260 425 235 390 52561E3 72561E3 25 x 45 1.82 1.36 210 350 205 340 42681E3 22681E3 680 30 x 30 1.59 1.36 210 350 205 340 52681E3 72681E3 680 35 x 25 1.44 1.36 210 350 205 340 62681E3 82681E3 820 25 x 50 2.04 1.64 180 290 145 240 32821E3 12821E3 820 30 x 35 1.83 1.64 180 290 145 240 42821E3 22821E3 820 35 x 30 1.77 1.64 180 290 145 240 52821E3 72821E3 1000 30 x 45 2.23 2.00 150 235 135 225 42102E3 22102E3 1000 35 x 35 2.04 2.00 150 235 135 225 52102E3 72102E3 1200 30 x 50 2.47 2.40 130 210 115 190 42122E3 22122E3 1200 35 x 35 2.07 2.40 130 210 115 190 52122E3 72122E3 1500 35 x 45 2.56 3.00 100 170 95 155 52152E3 72152E3 1800 35 x 50 2.80 3.60 90 150 80 130 52182E3 72182E3 220 22 x 30 1.00 0.55 540 1080 420 700 43221E3 23221E3 220 25 x 25 1.00 0.55 540 1080 420 700 53221E3 73221E3 270 22 x 35 1.07 0.67 440 880 335 560 43271E3 23271E3 270 25 x 30 1.08 0.67 440 880 335 560 53271E3 73271E3 270 30 x 25 1.08 0.67 440 880 335 560 63271E3 83271E3 330 22 x 40 1.20 0.82 360 720 255 430 33331E3 13331E3 330 25 x 30 1.21 0.82 360 720 255 430 43331E3 23331E3 330 30 x 25 1.19 0.82 360 720 255 430 53331E3 73331E3 390 25 x 35 1.39 0.97 330 610 245 410 43391E3 23391E3 390 30 x 30 1.41 0.97 330 610 245 410 53391E3 73391E3 470 25 x 40 1.58 1.17 270 505 240 400 33471E3 13471E3 470 30 x 30 1.57 1.17 270 505 240 400 43471E3 23471E3 470 35 x 25 1.37 1.17 270 505 240 400 53471E3 73471E3 560 25 x 45 1.78 1.40 230 425 185 310 43561E3 23561E3 560 30 x 35 1.71 1.40 230 425 185 310 53561E3 73561E3 560 35 x 30 1.67 1.40 230 425 185 310 63561E3 83561E3 680 30 x 40 1.93 1.70 210 350 155 260 43681E3 23681E3 680 35 x 35 1.92 1.70 210 350 155 260 53681E3 73681E3 820 30 x 45 2.16 2.05 180 290 125 210 43821E3 23821E3 820 35 x 35 1.97 2.05 180 290 125 210 53821E3 73821E3 820 35 x 40 2.16 2.05 180 290 125 210 63821E3 83821E3 1000 35 x 40 2.22 2.50 140 235 105 180 53102E3 73102E3 1000 35 x 45 2.41 2.50 140 235 105 180 63102E3 83102E3 1200 35 x 45 2.46 3.00 130 200 95 160 43122E3 23122E3 1200 35 x 50 2.65 3.00 130 200 95 160 53122E3 73122E3 Note ESR at 120 Hz is approximately 0.95 x ESR 100 Hz (1) www.vishay.com 102 For technical questions, contact: [email protected] Document Number: 28341 Revision: 14-Oct-08 159 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 450 CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) 68 82 82 100 100 120 120 120 150 150 150 180 180 180 220 220 220 270 270 270 330 330 390 390 470 560 680 56 68 68 82 100 100 100 120 150 150 150 180 180 220 220 270 270 330 330 390 470 560 22 x 25 22 x 30 25 x 25 22 x 35 25 x 30 22 x 35 25 x 30 30 x 25 22 x 40 25 x 35 30 x 30 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 35 x 30 25 x 50 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 22 x 25 22 x 30 25 x 25 22 x 35 22 x 40 25 x 30 30 x 25 25 x 35 25 x 40 30 x 30 35 x 25 25 x 45 30 x 35 30 x 40 35 x 30 30 x 45 35 x 35 30 x 50 35 x 40 35 x 45 35 x 50 35 x 60 IR 120 Hz 105 °C (A) 0.51 0.60 0.60 0.69 0.70 0.76 0.76 0.77 0.86 0.89 0.92 1.01 0.99 0.96 1.15 1.15 1.14 1.31 1.30 1.21 1.47 1.40 1.63 1.57 1.72 1.84 2.24 0.48 0.56 0.56 0.64 0.74 0.71 0.73 0.82 0.95 0.93 0.91 1.07 1.06 1.21 1.14 1.37 1.32 1.54 1.49 1.61 1.72 2.11 ORDERING CODE MAL2159....... IL5 5 min (mA) TYP. ESR 100 Hz (1) (mΩ) MAX. ESR 100 Hz (1) (mΩ) TYP. Z 10 kHz (mΩ) MAX. Z 10 kHz (mΩ) 2-TERM. 3-TERM. 0.27 0.33 0.33 0.40 0.40 0.48 0.48 0.48 0.60 0.60 0.60 0.72 0.72 0.72 0.88 0.88 0.88 1.08 1.08 1.08 1.32 1.32 1.56 1.56 1.88 2.24 2.72 0.25 0.30 0.30 0.36 0.45 0.45 0.45 0.54 0.67 0.67 0.67 0.81 0.81 0.99 0.99 1.21 1.21 1.48 1.48 1.75 2.11 2.52 1600 1200 1200 990 990 800 800 800 700 700 700 590 590 590 470 470 470 380 380 380 320 320 270 270 230 210 180 1600 1200 1200 1100 900 900 900 750 600 600 600 500 500 370 370 350 350 300 300 250 210 190 3200 2400 2400 1980 1980 1600 1600 1600 1400 1400 1400 1170 1170 1170 940 940 940 760 760 760 640 640 540 540 450 420 350 3200 2400 2400 2200 1800 1800 1800 1500 1200 1200 1200 1000 1000 740 740 700 700 600 600 500 420 380 1170 910 910 740 740 660 660 660 510 510 510 420 420 420 350 350 350 330 330 330 270 270 240 240 200 170 130 1120 910 910 770 630 630 630 530 420 420 420 360 360 310 310 270 270 230 230 200 170 140 1950 1520 1520 1240 1240 1100 1100 1100 860 860 860 700 700 700 590 590 590 550 550 550 450 450 410 410 330 280 230 1880 1530 1530 1290 1050 1050 1050 885 705 705 705 605 605 525 525 450 450 390 390 340 290 240 56689E3 46829E3 56829E3 46101E3 56101E3 46121E3 56121E3 66121E3 36151E3 46151E3 56151E3 36181E3 46181E3 56181E3 46221E3 56221E3 66221E3 46271E3 56271E3 66271E3 56331E3 66331E3 46391E3 56391E3 56471E3 56561E3 56681E3 57569E3 47689E3 57689E3 57829E3 37101E3 47101E3 57101E3 57121E3 47151E3 57151E3 67151E3 47181E3 57181E3 47221E3 57221E3 47271E3 57271E3 47331E3 57331E3 57391E3 57471E3 57561E3 76689E3 26829E3 76829E3 26101E3 76101E3 26121E3 76121E3 86121E3 16151E3 26151E3 76151E3 16181E3 26181E3 76181E3 26221E3 76221E3 86221E3 26271E3 76271E3 86271E3 76331E3 86331E3 26391E3 76391E3 76471E3 76561E3 76681E3 77569E3 27689E3 77689E3 77829E3 17101E3 27101E3 77101E3 77121E3 27151E3 77151E3 87151E3 27181E3 77181E3 27221E3 77221E3 27271E3 77271E3 27331E3 77331E3 77391E3 77471E3 77561E3 Note (1) ESR at 120 Hz is approximately 0.95 x ESR 100 Hz Document Number: 28341 Revision: 14-Oct-08 For technical questions, contact: [email protected] www.vishay.com 103 159 PUL-SI Vishay BCcomponents Aluminum Capacitors Power Ultra Long Life Snap-In . ADDITIONAL ELECTRICAL DATA PARAMETER CONDITIONS VALUE Voltage Surge voltage ≥ 400 V versions US = 1.1 x UR ≤ 250 V versions US = 1.15 x UR ≤1V Reverse voltage Current Leakage current IL5 ≤ 0.01 CR x UR After 5 minutes at UR Inductance typ. 19 nH Equivalent series inductance (ESL) All case sizes max. 25 nH RIPPLE CURRENT AND USEFUL LIFE MGA 454 2.7 IA IR 2.6 2.5 2.4 2.3 2.2 2.1 2.0 1.9 2 1 2 1. 5 1. 1.8 life multiplier 5 2. 3 1.7 4 5 1.6 7 IA = actual ripple current at 120 Hz IR = rated ripple current at 120 Hz and 105 °C (1) Useful life at 105 °C and I applied: 5000 hours R 20 30 40 60 0 10 0 15 0 20 0 30 0 40 0 60 1.4 1.3 10 15 1.5 1.2 1.1 1.0 0.8 0.5 0.0 40 50 60 (1) 70 80 90 100 110 Tamb (°C) Fig.6 Multiplier of useful life as a function of ambient temperature and ripple current load www.vishay.com 104 For technical questions, contact: [email protected] Document Number: 28341 Revision: 14-Oct-08 159 PUL-SI Aluminum Capacitors Power Ultra Long Life Snap-In Vishay BCcomponents Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY FREQUENCY (Hz) IR MULTIPLIER 50 0.90 100 0.95 120 1.00 200 1.15 1000 1.30 ≥ 10 000 1.40 Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE IEC 60384-4/ EN130300 subclause 4.13 PROCEDURE (quick reference) Tamb = 105 °C; UR applied; 2000 h REQUIREMENTS ΔC/C: ± 15 % ESR ≤ 1.3 x spec. limit IL5 ≤ spec. limit Tamb = 105 °C; UR and IR applied; 2000 h Load life ΔC/C: ± 20 % ESR ≤ 2 x spec. limit IL5 ≤ spec. limit Useful life CECC 30301 subclause 1.8.1 Tamb = 105 °C; UR and IR applied; 5000 h ΔC/C: ± 30 % ESR ≤ 3 x spec. limit IL5 ≤ spec. limit total failure percentage: ≤ 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Document Number: 28341 Revision: 14-Oct-08 Tamb = 105 °C; no voltage applied; 1000 h ΔC/C: ± 15 % After test: UR to be applied for 30 minutes, 24 hours to 48 h before measurement IL5 ≤ spec. limit ESR ≤ 1.5 x spec. limit For technical questions, contact: [email protected] www.vishay.com 105 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1