BCcomponents DATA SHEET MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Product specification Supersedes data of 6th September 2000 File under BCcomponents, BC08 2002 Oct 07 BCcomponents Product specification Professional leaded resistors FEATURES light blue protective coating designed for electrical, mechanical and climatic protection. Four or five colour code rings designate the resistance value and tolerance in accordance with IEC 60062. • Advanced thin film technology • Power dissipation rating up to 1 W • Excellent overall stability: class 0,25 The result of the determined production is verified by an extensive testing procedure performed on 100% of the individual resistors. Only accepted products are stuck directly on the adhesive tapes in accordance with IEC 60286-1. • Wide professional range: 0,22 Ω to 22 MΩ • Green product, supports lead-free soldering. Sizes DIN: 0204 0207 0414 CECC: A B D The resistors are suitable for processing on automatic insertion equipment and cutting and bending machines. Excellent solderability is proven, even after extended storage. They are suitable for automatic soldering using wave or dipping. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. APPLICATIONS • Industrial • Telecommunication The resistors are completely lead-free, the pure tin plating provides compatibility with lead-free soldering processes. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply with the CEFIC-EECA-EICTA list of legal restrictions on hazardous substances. • Medical equipment. DESCRIPTION MBA 0204, MBB 0207 and MBE 0414 professional leaded thin film resistors are the general purpose resistor for all fields of professional electronics where reliability and stability is of major concern. Typical applications include industrial, telecommunication and medical equipment. The resistors are tested in accordance with CECC 40101-806 which refers to EN 60115-1 and EN 140100. Approval of conformity is indicated by the CECC logo on the package label. Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade ceramic body (85% Al2O3) and conditioned to achieve the desired temperature coefficient. Nickel plated steel termination caps are firmly pressed on the metallised rods. A special laser is used to achieve the target value by smoothly cutting a helical groove in the resistive layer without damaging the ceramics. Connecting wires of electrolytic copper plated with 100% pure tin are welded to the termination caps. The resistor elements are covered by a 2002 Oct 07 MBA 0204; MBB 0207; MBE 0414 BCcomponents BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with EN 100114-1. This product family of leaded thin film resistors for professional applications is complemented by Zero Ohm Jumpers and isolators. On request, resistors are available with established reliability in accordance with CECC 40101-806 Version E. Please refer to the special data sheet for information on failure rate level, available resistance ranges and ordering codes. 2 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors QUICK REFERENCE DATA DESCRIPTION MBA 0204 CECC size Resistance range MBB 0207 MBE 0414 A B D 0,22 Ω to 10 MΩ 0,22 Ω to 22 MΩ 0,22 Ω to 22 MΩ ±5%; ±1%; ±0,5% Resistance tolerance ±50 ppm/K; ±25 ppm/K Temperature coefficient Operation mode long term standard long term standard long term standard Climatic category (LCT/UCT/days) 55/125/56 55/155/56 55/125/56 55/155/56 55/125/56 55/155/56 0,25 W 0,4 W 0,4 W 0,6 W 0,65 W 1,0 W Rated dissipation, P70 Operating voltage, Umax AC/DC Film temperature Max. resistance change at P70 for resistance range, ∆R/R max., after: 300 V(1) 200 V 125 °C 155 °C 1 Ω to 332 kΩ 125 °C 500 V 155 °C 1 Ω to 1 MΩ 125 °C 155 °C 1 Ω to 2,4 MΩ 1000 h ≤ 0,25% ≤ 0,5% ≤ 0,25% ≤ 0,5% ≤ 0,2% ≤ 0,4% 8000 h ≤ 0,5% ≤ 1,0% ≤ 0,5% ≤ 1,0% ≤ 0,4% ≤ 0,8% 225000 h ≤ 1,5% − ≤ 1,5% − ≤ 1,2% − 225000 h 8000 h 225000 h 8000 h 225000 h 8000 h Specified lifetime Permissible voltage against ambient: 1 minute continuous Failure rate 300 V 500 V 75 V 75 V 75 V ≤ 0,7 × 10−9/h ≤ 0,3 × 10−9/h ≤ 0,1 × 10−9/h Note 1. 350 V for 1000 h. 2002 Oct 07 3 800 V BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Table 1 Temperature coefficient and resistance range RESISTANCE VALUE(1.) DESCRIPTION T.C. ±50 ppm/K TOLERANCE MBA 0204 MBB 0207 ±5% 0,22 Ω to 0,91 Ω ±1% 1 Ω to 10 MΩ 1 Ω to 10 MΩ 1 Ω to 22 MΩ ±0,5% 10 Ω to 475 kΩ 10 Ω to 1 MΩ 10 Ω to 2,4 MΩ ±1% 10 Ω to 475 kΩ 10 Ω to 1 MΩ 10 Ω to 2,4 MΩ ±0,5% 10 Ω to 475 kΩ 10 Ω to 1 MΩ 10 Ω to 2,4 MΩ − ≤ 10 mΩ; Imax = 3,0 A ≤ 10 mΩ, Imax = 5,0 A − 0,22 Ω to 0,91 Ω 11 MΩ to 22 MΩ MBE 0414 0,22 Ω to 0,91 Ω ±25 ppm/K Jumper Note 1. Resistance value to be selected from E24 series for ±5% tolerance, from E24/E96 series for ±1% tolerance and from E24/E192 for ±0,5% tolerance. Resistance ranges printed in bold are preferred T.C. / tolerance combinations with optimized availablility. 2002 Oct 07 4 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors ORDERING INFORMATION Components may be ordered by using either a simple clear text ordering code, see “Type description and ordering code” or BCcomponents’ unique 12NC. Numeric Ordering code (12NC) • The resistors have a 12-digit ordering code starting with 2312. • The subsequent 4 digits indicate the resistor type, specification and packaging; see Table 2. • The remaining 4 digits indicate the resistance value: – The first 3 digits indicate the resistance value. – The last digit indicates the resistance decade in accordance with Table 3. Table 2 12NC ordering code indicating resistor type and packaging ORDERING CODE 2312 ... ..... DESCRIPTION TYPE T.C. ±50 ppm/K MBA 0204 ±25 ppm/K jumper ±50 ppm/K MBB 0207 ±25 ppm/K jumper ±50 ppm/K MBE 0414 ±25 ppm/K BANDOLIER IN BOX C1 1000 units CT 5000 units ±5% 900 3.... 905 3.... ±1% 900 1.... 905 1.... ±0,5% 900 5.... 905 5.... ±1% 901 1.... 906 1.... ±0,5% 901 5.... 906 5.... 900 90001 905 90001 ±5% 910 3.... 915 3.... ±1% 910 1.... 915 1.... ±0,5% 910 5.... 915 5.... ±1% 911 1.... 916 1.... ±0,5% 911 5.... 916 5.... 910 90001 915 90001 TOL. − − ±5% 920 3.... − ±1% 920 1.... − ±0,5% 920 5.... − ±1% 921 1.... − ±0,5% 921 5.... − Resistance ranges printed in bold are preferred T.C. / tolerance combinations with optimized availability. 2002 Oct 07 5 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Table 3 Last digit of 12NC indicating resistance decade RESISTANCE DECADE ORDERING EXAMPLE The ordering code of a MBA 0204 resistor, value 47 kΩ and TC 50 with ±1% tolerance, supplied on bandolier in a box of 5000 units is: 2312 905 14703. LAST DIGIT 0,1 Ω to 0,999 Ω 7 1 Ω to 9,99 Ω 8 10 Ω to 99,9 Ω 9 100 Ω to 999 Ω 1 1 kΩ to 9,99 kΩ 2 10 kΩ to 99,9 kΩ 3 100 kΩ to 999 kΩ 4 1 MΩ to 9,99 MΩ 5 10 MΩ to 99,9 MΩ 6 Type description and ordering code • We recommend that the clear text ordering code is used to minimize the possibility of errors in order handling. M B A 0204 - 50 1% CT 47 K Film type M = metal Resistance value see Table 1 Packaging C1 = 1 000 units (cardboard box) CT = 5 000 units (cardboard box) Product code B = axial leaded Size code A = 0204 B = 0207 E = 0414 Tolerance ±0,5 % ±1 % ±5 % DIN size 0204 0207 0414 Temperature coefficient ±25 ppm/K ±50 ppm/K Jumpers are ordered by the resistance value 0 Ω, e.g. MBA 0204 CT 0R0. 2002 Oct 07 6 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors FUNCTIONAL DESCRIPTION Power Dissipation P Derating 1 MBE 0414 MBB 0207 MBA 0204 W 0,5 0 -50 0 50 70 100 C 150 Ambient Temperature ϑ amb Power Dissipation P Fig.1 Derating, standard operation. 1 MBE 0414 MBB 0207 MBA 0204 W 0,5 0 -50 0 50 70 100 C 150 Ambient Temperature ϑ amb Fig.2 Derating, long term operation. 2002 Oct 07 7 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Temperature Rise Tr Temperature rise 80 K 60 40 MBA 0204 MBB 0207 MBE 0414 20 0 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1 1,1 W 1,2 Load P Fig.3 Rise of the surface temperature. Pulse Load Pmax Single pulse MBE 0414 MBB 0207 MBA 0204 100 W 10 1 0,1 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Fig.4 2002 Oct 07 Maximum pulse load, single pulse; for permissible resistance change equivalent to 8000 h operation. 8 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Continuous Pulse Load Pmax Continuous pulses MBE 0414 MBB 0207 MBA 0204 100 W 10 1 0,1 10 µs 100 µs 1 ms 10 ms 100 ms 10 s 1s Pulse Duration ti Fig.5 Maximum pulse load, continuous pulses; for permissible resistance change equivalent to 8000 h operation. Pulse Voltage Umax Pulse voltage MBE 0414 MBB 0207 MBA 0204 1 kV 100 V 10 µs 100 µs 1 ms 10 ms 100 ms 1s 10 s Pulse Duration ti Fig.6 2002 Oct 07 Maximum pulse voltage, single and continuous pulses; for permissible resistance change equivalent to 8000 h operation. 9 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Test Voltage 1,2/50 pulse 10 kV 1 kV 100 V MBE 0414 MBB 0207 MBA 0204 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Pulse load rating in accordance with IEC 60115-1, 4.27; 1,2 µs / 50 µs; 5 pulses at 12 s intervals; for permissible resistance change 0,5%. Fig.7 Test Voltage 10/700 pulse 10 kV 1 kV 100 V MBE 0414 MBB 0207 MBA 0204 10 V 10 Ω 100 Ω 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Fig.8 2002 Oct 07 Pulse load rating in accordance with IEC 60115-1, 4.27; 10 µs / 700 µs; 10 pulses at 1 minute intervals; for permissible resistance change 0,5%. 10 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors Current Noise A1 Current noise 1 µV/V 0,1 MBA 0204 MBB 0207 MBE 0414 0,01 1 kΩ 10 kΩ 100 kΩ 1 MΩ 10 MΩ Resistance Value R Fig.9 Current noise A1 in accordance with IEC 60195. 2002 Oct 07 11 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors MECHANICAL DATA Outlines L D I I d M For dimensions see Table 4. Fig.10 Outlines. Table 4 Leaded resistor types, mass and relevant physical dimensions; see Fig.10 Dmax (mm) Lmax (mm) dnom (mm) Imin (mm) MBA 0204 1,6 3,6 0,5 MBB 0207 2,5 6,3 0,6 MBE 0414 4,0 11,9 0,8 TYPE Mmin (mm) MASS (mg) 29,0 5,0 125 28,0 10,0(1) 220 31,0 15,0 700 Note 1. For 7,5 ≤ M < 10,0 mm, use version MBB 0207 ... L0 without lacquer on the leads. 2002 Oct 07 12 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors TESTS AND REQUIREMENTS The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days) is valid. Essentially all tests are carried out in accordance with the following specifications: EN 140000 / IEC 60115-1, Generic specification (includes tests) EN 140100 / IEC 60115-2, Sectional specification (includes schedule for qualification approval) Unless otherwise specified the following values apply: Temperature: 15 °C to 35 °C CECC 40101-806, Detail specification (includes schedule for conformance inspection) Relative humidity: 45% to 75% Air pressure: 86 kPa to 106 kPa (860 mbar to 1 060 mbar). Most of the components are approved in accordance with the European CECC-system, where applicable. Table 5 contains only the most important tests. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. Table 5 IEC 60115-1 CLAUSE For testing the components are mounted on a test board in accordance with IEC 60115-1, 4.31 unless otherwise specified. In Table 5 only the tests and requirements are listed with reference to the relevant clauses of IEC 60115-1 and IEC 60068-2; a short description of the test procedure is also given. Test procedures and requirements IEC 60068-2 TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (∆R/R) PROCEDURE stability for product types: STABILITY CLASS 0,5 STABILITY CLASS 1 STABILITY CLASS 2 MBA 0204 1 Ω to 332 kΩ 0,22 Ω to < 1 Ω > 332 kΩ MBB 0207 1 Ω to 1 MΩ 0,22 Ω to < 1 Ω > 1 MΩ MBE 0414 1 Ω to 2,4 MΩ 0,22 Ω to < 1 Ω > 2,4 MΩ 4.5 − resistance 4.8.4.2 − temperature coefficient 4.25.1 − endurance at U = P 70 × R or 70 °C: U = Umax; standard 1,5 h on; 0,5 h off operation mode − 2002 Oct 07 ±5%; ±1%; ±0,5% ±50 ppm/K; ±25 ppm/K at 20 / LCT / 20 °C and 20 / UCT / 20 °C 70 °C; 1000 h ±(0,5% + 0,05 Ω) ±(0,5% + 0,05 Ω) ±0,5% 70 °C; 8000 h ±(1% + 0,05 Ω) ±(1% + 0,05 Ω) ±1% 70 °C; 1000 h ±(0,25% + 0,05 Ω) ±(0,25% + 0,05 Ω) ±0,25% 70 °C; 8000 h ±(0,5% + 0,05 Ω) ±(0,5% + 0,05 Ω) ±0,5% endurance at U = P 70 × R or 70 °C: U = Umax; long term 1,5 h on; 0,5 h off operation mode 13 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (∆R/R) PROCEDURE stability for product types: − 4.25.3 4.24 3 (Ca) 4.23 STABILITY CLASS 0,5 STABILITY CLASS 1 STABILITY CLASS 2 MBA 0204 1 Ω to 332 kΩ 0,22 Ω to < 1 Ω > 332 kΩ MBB 0207 1 Ω to 1 MΩ 0,22 Ω to < 1 Ω > 1 MΩ MBE 0414 1 Ω to 2,4 MΩ 0,22 Ω to < 1 Ω > 2,4 MΩ ±(0,25% + 0,05 Ω) ±(0,5% + 0,05 Ω) ±1% ±(0,5% + 0,05 Ω) ±(1% + 0,05 Ω) ±2% ±(0,5% + 0,05 Ω) ±(1% + 0,05 Ω) ±2% endurance at 125 °C; 1000 h upper 155 °C; 1000 h category temperature damp heat, steady state 40 ±2 °C; 56 days; 93 +2/−3% RH climatic sequence: 4.23.2 2 (Ba) dry heat 155 °C; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 °C; 24 h; 90 to 100 % RH; 1 cycle 4.23.4 1 (Aa) cold −55 °C; 2 h 4.23.5 13 (M) low air pressure 8,5 kPa; 2 h; 15 to 35 °C 4.23.6 30 (Db) damp heat, cyclic 55 °C; 5 days; 95 to 100 % RH; 5 cycles ±(0,5% + 0,05 Ω) no visible damage ±(1% + 0,05 Ω) no visible damage ±2% no visible damage cold −55 °C; 2 h ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% short time overload room temperature; U = 2,5 × P 70 × R or U = 2 × Umax; 5 s ±(0,1% + 0,01 Ω) no visible damage ±(0,25% + 0,05 Ω) no visible damage ±0,5% no visible damage ±(0,1 % + 0,01 Ω) no visible damage ±(0,25% + 0,05 Ω) no visible damage ±0,5% no visible damage − 1 (Aa) − 4.13 4.19 14 (Na) rapid change 30 minutes at LCT of and temperature 30 minutes at UCT; 5 cycles 4.29 45 (XA) component solvent resistance isopropyl alcohol +23 °C; toothbrush method 4.18.2 20 (Tb) resistance to soldering heat unmounted components; 260 ± 5 °C; 10 ± 1 s 4.17 20 (Ta) solderability +235 °C; 2 s solder bath method 2002 Oct 07 marking legible; no visible damage ±(0,1% + 0,01 Ω) no visible damage ±(0,25% + 0,05 Ω) no visible damage ±0,5% no visible damage good tinning (≥ 95% covered); no visible damage 14 BCcomponents Product specification MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors IEC 60115-1 CLAUSE IEC 60068-2 TEST METHOD 4.22 6 (B4) vibration 6 h; 10 to 2000 Hz 1,5 mm or 196 m/s2 ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% 4.16 21 (Ua1) 21 (Ub) 21 (Uc) robustness of tensile, bending and terminations torsion ±(0,1% + 0,01 Ω) ±(0,25% + 0,05 Ω) ±0,5% 4.7 2002 Oct 07 − TEST REQUIREMENTS PERMISSIBLE CHANGE (∆R/R) PROCEDURE voltage proof Urms = 100 V; 60 s no flashover or breakdown 15 BCcomponents Product specification ADDITIONAL ORDERING INFORMATION • North american part numbers (NAFTA code) B0207 C xxxxx F 5T Package 5T = 5 000 pcs T&R 5A = 5 000 pcs ammo US E Type A0204 = MBA0204 B0207 = MBB0207 E0414 = MBE0414 Tolerance D = 0.5% F = 1% FO R IN TE RN AL Temperature coefficient (TC) C = 50 ppm/K E = 25 ppm/K 2003 Apr 14 ON LY MBA 0204; MBB 0207; MBE 0414 Professional leaded resistors 16 Ohmic value (5 digit code) 1 W = 1R000 10 W = 10R00 100 W = 100R0 1kW = 1K000 10kW = 10K00 100kW = 100K0 1MW = 1M000 10MW = 10M00