Lineage Power NXA025A0X-PZ Naostm nxa025 sip non-isolated power module Datasheet

Data Sheet
October 5, 2009
NaOSTM NXA025 SIP Non-isolated Power Modules:
10Vdc – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A Output Current
RoHS Compliant
Features
ƒ
Compliant to RoHS EU Directive 2002/95/EC (-Z
versions)
ƒ
Compliant to ROHS EU Directive 2002/95/EC with
lead solder exemption (non-Z versions)
ƒ
Delivers up to 25A output current
ƒ
High efficiency – 93% at 3.3V full load
ƒ
Small size and low profile:
31.7 mm x 50.8 mm x 8.50 mm
(1.25 in x 2.00 in x 0.335 in)
Applications
ƒ
Distributed power architectures
ƒ
Intermediate bus voltage applications
ƒ
Telecommunications equipment
ƒ
Servers and storage applications
ƒ
Networking equipment
ƒ
Enterprise Networks
ƒ
Latest generation IC’s (DSP, FPGA, ASIC)
and Microprocessor powered applications
ƒ
Low output ripple and noise
ƒ
Constant switching frequency (500 kHz)
ƒ
Output voltage programmable from 0.8 Vdc to
5.5Vdc via external resistor
ƒ
Remote On/Off
ƒ
Remote Sense
ƒ
Parallel operation with current sharing (-P option)
ƒ
Output voltage sequencing (multiple modules)
ƒ
Output overvoltage protection
ƒ
Overtemperature protection
ƒ
Output overcurrent protection (non-latching)
ƒ
Wide operating temperature range (-40°C to 85°C)
ƒ
UL* 60950-1Recognized, CSA C22.2 No. 60950-1‡
03 Certified, and VDE 0805:2001-12 (EN60950-1)
Licensed
ƒ
ISO** 9001 and ISO 14001 certified manufacturing
facilities
†
Description
The NXA025 series SIP (single-in line package) power modules are non-isolated dc-dc converters that can deliver
up to 25A of output current with full load efficiency of 93% at 3.3Vdc output voltage. These modules provide a
precisely regulated output voltage from 0.8Vdc to 5.5Vdc, programmable via an external resistor. The open-frame
construction and small footprint enable designers to develop cost- and space-efficient solutions. Standard features
include remote On/Off, adjustable output voltage, remote sense, output voltage sequencing of multiple modules,
over current, over voltage, and over temperature protection.
* UL is a registered trademark of Underwriters Laboratories, Inc.
†
CSA is a registered trademark of Canadian Standards Association.
VDE is a trademark of Verband Deutscher Elektrotechniker e.V.
** ISO is a registered trademark of the International Organization of Standards
‡
Document No: DS05-034 ver 1.53
PDF name: nxa025_sip_ds.pdf
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are
absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in
excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for
extended periods can adversely affect the device reliability.
Parameter
Device
Symbol
Min
Max
Unit
All
VIN
-0.3
14
Vdc
All
TA
-40
85
°C
All
Tstg
-55
125
°C
Input Voltage
Continuous
Operating Ambient Temperature
(see Thermal Considerations section)
Storage Temperature
Electrical Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions.
Parameter
Device
Symbol
Min
Typ
Max
Unit
Operating Input Voltage
All
VIN
10.0
12.0
14.0
Vdc
Maximum Input Current
All
IIN,max
14
Adc
Inrush Transient
All
It
2
1
As
Input Reflected Ripple Current, peak-to-peak
(5Hz to 20MHz, 1μH source impedance; VIN, min to
VIN, max, IO= IOmax ; See Test configuration section)
All
60
Input Ripple Rejection (120Hz)
All
50
(VIN=10.0V to 14.0V, IO=IO, max )
2
mAp-p
dB
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This power module can be used in a wide variety of applications, ranging from simple standalone operation to being
part of a complex power architecture. To preserve maximum flexibility, internal fusing is not included, however, to
achieve maximum safety and system protection, always use an input line fuse. The safety agencies require a fastacting fuse with a maximum rating of 30A (see Safety Considerations section). Based on the information provided in
this data sheet on inrush energy and maximum dc input current, the same type of fuse with a lower rating can be
used. Refer to the fuse manufacturer’s data sheet for further information.
LINEAGE POWER
2
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Electrical Specifications (continued)
Parameter
Output Voltage Set-point
Device
Symbol
Min
Typ
Max
Unit
All
VO, set
-1.2
⎯
+1.2
% VO, set
All
VO, set
-3.0
⎯
+3.0
% VO, set
All
VO
0.7887
5.5
Vdc
(VIN=VN, min, IO=IO, max, TA=25°C)
Output Voltage
(Over all operating input voltage, resistive load,
and temperature conditions until end of life)
Adjustment Range
Selected by an external resistor
Output Regulation
Line (VIN=VIN, min to VIN, max)
All
⎯
0.01
0.1
% VO, set
Load (IO=IO, min to IO, max)
All
⎯
0.1
0.2
% VO, set
Temperature (Tref=TA, min to TA, max)
All
⎯
0.5
1
% VO, set
RMS (5Hz to 20MHz bandwidth)
All
⎯
5
15
mVrms
Peak-to-Peak (5Hz to 20MHz bandwidth)
All
⎯
15
50
mVpk-pk
μF
Output Ripple and Noise on nominal output
(VIN=VIN, nom and IO=IO, min to IO, max
Cout = 2 × 0.47μF ceramic capacitors)
External Capacitance
ESR ≥ 1 mΩ
All
CO, max
⎯
⎯
1000
⎯
10,000
μF
25
Adc
All
CO, max
⎯
Output Current
All
Io
0
Output Current Limit Inception (Hiccup Mode )
All
IO, lim
⎯
125
150
% Io
Output Short-Circuit Current
All
IO, s/c
⎯
1
⎯
Adc
ESR ≥ 10 mΩ
(VO≤250mV) ( Hiccup Mode )
Efficiency
VIN= VIN, nom, TA=25°C
IO=IO, max , VO= VO,set
VO,set = 0.8Vdc
η
79.0
%
VO, set = 1.2Vdc
η
84.7
%
VO,set = 1.5Vdc
η
87.3
%
VO,set = 1.8Vdc
η
88.9
%
VO,set = 2.0Vdc
η
89.7
%
VO,set = 2.5Vdc
η
91.4
%
VO,set = 3.3Vdc
η
93.1
%
VO,set = 5.5Vdc
η
95.1
%
All
fsw
⎯
All
Vpk
⎯
Settling Time (Vo<10% peak deviation)
All
ts
⎯
(dIo/dt=5A/μs; VIN = VIN, nom; TA=25°C)
All
Vpk
⎯
All
ts
⎯
Switching Frequency
500
⎯
kHz
150
mV
⎯
μs
150
mV
⎯
μs
Dynamic Load Response
(dIo/dt=5A/μs; VIN = VIN, nom; TA=25°C)
Load Change from Io= 50% to 100% of
Io,max; No external output capacitors
Peak Deviation
25
Load Change from Io= 100% to 50%of Io,max:
No external output capacitors
Peak Deviation
Settling Time (Vo<10% peak deviation)
LINEAGE POWER
25
3
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
General Specifications
Parameter
Min
Calculated MTBF (IO=80% of IO, max, TA=25°C)
Typ
Max
Unit
2,150,000
⎯
Weight
Hours
⎯
15.5 (0.55)
g (oz.)
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for additional information.
Parameter
Device
Symbol
Min
Typ
Max
Unit
SEQ/ENA Signal Interface
(VIN=VIN, min to VIN, max ; open collector or equivalent,
Signal referenced to GND)
Logic High (SEQ/ENA pin open – Module Off)
SEQ/ENA Current
All
ISEQ/ENA
0.5
⎯
2.33
mA
SEQ/ENA Voltage:
All
VSEQ/ENA
3.5
⎯
14
V
All
ISEQ/ENA
⎯
⎯
200
μA
Logic Low (Module ON)
SEQ/ENA Current:
All
VSEQ/ENA
⎯
⎯
1.2
V
Turn-On Delay and Rise Times
All
Tdelay
―
1
―
msec
(IO=IO, max , Vo to within ±1% of steady state)
All
Trise
―
5
msec
0.1
―
0.5
% VO, set
6.0
6.3
V
9.9
V
SEQ/ENA Voltage:
Output voltage overshoot – Startup
o
IO=80% of IO, max; VIN = 12Vdc, TA = 25 C
Ouptut Overvoltage Protection (Latching)
All
5.7
Input Undervoltage Lockout
Turn-on Threshold
All
Turn-off Threshold
All
Remote Sense Range
Overtemperature Protection
All
8.1
Tref
V
―
―
0.5
V
⎯
125
⎯
°C
⎯
10
(See Thermal Consideration section)
Forced Load Share Accuracy
Number of units in Parallel
LINEAGE POWER
All
% Io
3
4
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Data Sheet
October 5, 2009
Characteristic Curves
The following figures provide typical characteristics for the NXA025A0X at 25ºC.
88%
94%
87%
93%
EFFICIENCY, η (%)
EFFICIENCY, η (%)
86%
85%
84%
Vin=13.2V
83%
Vin=12.0V
82%
Vin=10.8V
81%
80%
0
5
10
15
20
92%
91%
Vin=13.2V
90%
Vin=12.0V
89%
Vin=10.8V
88%
25
0
OUTPUT CURRENT, IO (A)
95%
94%
89%
EFFICIENCY, η (%)
EFFICIENCY, η (%)
91%
88%
87%
Vin=13.2V
Vin=12.0V
Vin=10.8V
84%
83%
20
25
93%
92%
Vin=13.2V
91%
Vin=12.0V
90%
Vin=10.8V
89%
88%
0
5
10
15
20
25
0
OUTPUT CURRENT, IO (A)
5
10
15
20
25
OUTPUT CURRENT, IO (A)
Figure 2. Converter Efficiency versus Output Current
(Vout = 1.5Vdc).
Figure 5. Converter Efficiency versus Output Current
(Vout = 3.3Vdc).
92%
97%
91%
96%
95%
90%
EFFICIENCY, η (%)
EFFICIENCY, η (%)
15
Figure 4. Converter Efficiency versus Output Current
(Vout = 2.5Vdc).
90%
85%
10
OUTPUT CURRENT, IO (A)
Figure 1. Converter Efficiency versus Output Current
(Vout = 1.2Vdc).
86%
5
89%
88%
Vin=13.2V
87%
Vin=12.0V
86%
Vin=10.8V
85%
0
5
10
15
20
25
OUTPUT CURRENT, IO (A)
Figure 3. Converter Efficiency versus Output Current
(Vout = 1.8Vdc).
LINEAGE POWER
94%
Vin=13.2V
93%
Vin=12.0V
92%
Vin=10.8V
91%
90%
89%
0
5
10
15
20
25
OUTPUT CURRENT, IO (A)
Figure 6. Converter Efficiency versus Output Current
(Vout = 5.0Vdc).
5
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Characteristic Curves (continued)
LINEAGE POWER
VO (V) (50mV/div)
IO (A) (5A/div)
OUTPUT CURRENT, OUTPUT VOLTAGE
On/Off VOLTAGE
TIME, t (5μs/div)
Figure 9. Transient Response to Dynamic Load
Change from 50% to 100% of full load (Vo = 3.3Vdc).
VIN (V) (2V/div)
Vo (V) (1V/div)
TIME, t (0.5ms/div)
Figure 11. Typical Start-Up with application of Vin (Vo
= 3.3Vdc).
OUTPUT VOLTAGE
OUTPUT CURRENT OUTPUT VOLTAGE
IO (A) (5A/div)
VO (V) (50mV/div)
Figure 8. Typical Output Ripple and Noise (Vin = 12V
dc, Vo = 1.2Vdc, Cout = 2x 0.47uF ceramic capacitor).
OUTPUT VOLTAGE, INPUT VOLTAGE
VO (V) (20mV/div)
OUTPUT VOLTAGE
TIME, t (1μs/div)
TIME, t (5 μs/div)
Figure 10. Transient Response to Dynamic Load
Change from 100% to 50% of full load (Vo = 3.3Vdc).
VOn/off (V) (2V/div)
TIME, t (1μs/div)
Figure 7. Typical Output Ripple and Noise (Vin = 12V
dc, Vo = 3.3 Vdc, Cout = 2x 0.47uF ceramic capacitor).
VOV) (1V/div)
VO (V) (20mV/div)
OUTPUT VOLTAGE
The following figures provide typical characteristics for the NXA025A0X at 25ºC.
TIME, t (0.5ms/div)
Figure 12. Typical Start-Up Using Enable (Vo =
3.3Vdc).
6
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Characteristic Curves (continued)
Module #2
VO (V) (1V/div)
Module # 1
VO(V) (1V/div)
The following figures provide typical characteristics for the NXA025A0X at 25oC.
TIME, t (1ms/div)
VO(V) (1V/div)
Module #2
Module # 1
VO (V) (1V/div)
Figure 13. Synchronized Start-up of Output Voltage
when SEQ/ENA pins are tied together (Module #1 =
1.5Vdc, Module #2 = 3.3Vdc).
TIME, t (1ms/div)
Figure 14. Synchronized Shut-down of Output Voltage
when SEQ/ENA pins are tied together (Module #1 =
1.5Vdc, Module #2 = 3.3Vdc).
LINEAGE POWER
7
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Data Sheet
October 5, 2009
Characteristic Curves (continued)
The following figures provide typical thermal derating curves for NXA025A0X (Figures 19 and 20 show derating
curves with base plate).
30
30
OUTPUT CURRENT, Io (A)
OUTPUT CURRENT, Io (A)
25
100LFM
20
200LFM
15
300LFM
10
400LFM
5
0
20
30
40
50
60
70
80
25
100LFM
20
200LFM
15
300LFM
10
400LFM
5
0
20
O
50
60
70
80
AMBIENT TEMPERATURE, TA C
Figure 15. Derating Output Current versus Local
Ambient Temperature and Airflow (Vin = 12Vdc,
Vo=1.2Vdc).
Figure 18. Derating Output Current versus Local
Ambient Temperature and Airflow (Vin = 12Vdc,
Vo=5.0 Vdc).
30
25
100LFM
20
200LFM
15
300LFM
10
400LFM
5
0
20
30
40
50
60
70
80
OUTPUT CURRENT, Io (A)
30
OUTPUT CURRENT, Io (A)
40
O
AMBIENT TEMPERATURE, TA C
25
20
15
10
100 LFM
5
200 LFM
0
20
O
30
40
50
60
70
80
O
AMBIENT TEMPERATURE, TA C
AMBIENT TEMPERATURE, TA C
Figure 16. Derating Output Current versus Local
Ambient Temperature and Airflow (Vin = 12Vdc,
Vo=1.8 Vdc).
Figure 19. Derating Output Current versus Local
Ambient Temperature and Airflow (Vin = 12Vdc,
Vo=3.3 Vdc) with baseplate.
30
30
25
100LFM
20
200LFM
15
300LFM
10
400LFM
5
0
20
30
40
50
60
70
O
AMBIENT TEMPERATURE, TA C
Figure 17. Derating Output Current versus Local
Ambient Temperature and Airflow (Vin = 12Vdc,
Vo=3.3 Vdc).
LINEAGE POWER
80
OUTPUT CURRENT, Io (A)
OUTPUT CURRENT, Io (A)
30
25
20
100 LFM
15
200 LFM
10
300 LFM
5
400 LFM
0
20
30
40
50
60
70
80
O
AMBIENT TEMPERATURE, TA C
Figure 20. Derating Output Current versus Local
Ambient Temperature and Airflow (Vin = 12Vdc,
Vo=5.0 Vdc) with baseplate.
8
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Data Sheet
October 5, 2009
Test Configurations
Typical Application Circuit
CIN
LTEST
Vin
Rx
VIN(+)
1μH
Share
4.99k
Min
150μF
Vout
SEQ/ENA
Vout
Vout
Cout
NOTE: Measure input reflected ripple current with a simulated
source inductance (LTEST) of 1μH. Capacitor CS offsets
possible battery impedance. Measure current as shown
above.
GND
SEN-
Qx
COM
GND
E.S.R.<0.1Ω
@ 20°C 100kHz
SEN+
Dx
CIN
220μF
Vin
Share
GND
CS
Rtrim
BATTERY
VIN
CURRENT PROBE
TO OSCILLOSCOPE
1uF
Figure 21. Input Reflected Ripple Current Test Setup.
Figure 24. Application Schematic
COPPER STRIP
VO (+)
RESISTIVE
LOAD
1uF
.
10uF
Input Source Impedance
SCOPE
COM
GROUND PLANE
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 22. Output Ripple and Noise Test Setup.
Rdistribution
Rcontact
Rcontact
VIN(+)
Design Considerations
Rdistribution
VO
The power module should be connected to a low
ac-impedance source. Highly inductive source impedance
can affect the stability of the power module. The input
capacitor CIN should be located equal distance from the
two input pins of the module. CIN is recommended to be
150μF minimum. The ripple voltage is 50mV RMS at
1MHz and the capacitor should be chosen with an ESR
and an RMS Current Rating for this amount of ripple
voltage. When using multiple modules in parallel, a small
inductor (0.2 –0.5μH) is recommended at the input of
each module to prevent interaction between modules.
Consult the factory for further application guidelines.
Safety Considerations
Rdistribution
RLOAD
VO
VIN
Rcontact
Rcontact
COM
Rdistribution
COM
NOTE: All voltage measurements to be taken at the module
terminals, as shown above. If sockets are used then
Kelvin connections are required at the module terminals
to avoid measurement errors due to socket contact
resistance.
Figure 23. Output Voltage and Efficiency Test Setup.
VO. IO
Efficiency
η =
LINEAGE POWER
VIN. IIN
x
100 %
For safety agency approval the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standards,
i.e., UL 60950-1, CSA C22.2 No. 60950-1-03, and VDE
0850:2001-12 (EN60950-1) Licensed.
For the converter output to be considered meeting the
requirements of safety extra-low voltage (SELV), the
input must meet SELV requirements. The power module
has extra-low voltage (ELV) outputs when all inputs are
ELV.
The input to these units is to be provided with a maximum
of 30 A fast-acting fuse in the ungrounded lead.
9
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Data Sheet
October 5, 2009
Feature Description
Remote On/Off using SEQ/ENA Pin
The NXA025A0X SIP power modules feature an
SEQ/ENA pin for remote On/Off operation. If not using
the remote On/Off pin, leave the pin open (module will be
on). The SEQ/ENA signal (VSEQ/ENA) is referenced to
ground. Circuit configuration for remote On/Off operation
of the module using SEQ/ENA pin is shown in Figure 25.
During Logic High on the SEQ/ENA pin (transistor Qx is
OFF), the module remains OFF. The external resistor
Rx should be chosen to maintain 3.5V minimum on the
SEQ/ENA pin to insure that the unit is OFF when
transistor Qx is in the OFF state. During Logic-Low
when Qx is turned ON, the module is turned ON. Note
that the external diode is required to make sure the
internal thermal shutdown (THERMAl_SD) and
undervoltage (UVLO) circuits are not disabled when Qx is
turned ON
voltage at the point of load, connect SENSE (+) to Vo(+)
and Sense (-) to ground. The amount of power delivered
by the module is defined as the voltage at the output
terminals multiplied by the output current. When using
the remote sense, the output voltage of the module can
be increased, which at the same output current would
increase the power output of the module. Ensure that the
maximum output power of the module remains at or
below the maximum rated power (Po,max = Io,max x
Vo,max).
Figure 26. Effective Circuit Configuration for Remote
sense operation
Overcurrent Protection
THERMAL_SD
VIN
UVLO
Rx
4.99k
Enable
SEQ/ENA
Pin
Dx
R1
1k
Input Undervoltage Lockout
R2
Qx
4.99k
Figure 25. Remote On/Off Implementation.
The SEQ/ENA pin can also be used to synchronize the
output voltage start-up and shutdown of multiple modules
in parallel. By connecting SEQ/ENA pins of multiple
modules, the output start-up can be synchronized (please
refer to characterization curves). When SEQ/ENA pins
are connected together, all modules will shutdown if any
one of the modules gets disabled due to undervoltage
lockout or overtemperature protection.
Remote Sense
Remote sense feature minimizes the effects of
distribution losses by regulating the voltage at the remote
sense pins. The voltage between the remote sense pins
and the output terminals must not exceed the remote
sense range given in the Feature Specification table, i.e.:
[Vo(+) – Vo(GND)] –[SENSE(+) – SENSE(-)] < 0.5V
Remote sense configuration is shown in Figure 26. If not
using the remote sense feature to regulate the output
LINEAGE POWER
To provide protection in a fault (output overload)
condition, the unit is equipped with internal
current-limiting circuitry and can endure current limiting
continuously. At the point of current-limit inception, the
unit enters hiccup mode. The unit operates normally once
the output current is brought back into its specified range.
The average output current during hiccup is 10% IO, max.
At input voltages below the input undervoltage lockout
limit, module operation is disabled. The module will begin
to operate at an input voltage above the undervoltage
lockout turn-on threshold.
Overtemperature Protection
To provide protection in a fault condition, the unit is
equipped with a thermal shutdown circuit. The unit will
shutdown if the thermal reference point Tref, exceeds
125oC (typical), but the thermal shutdown is not
intended as a guarantee that the unit will survive
temperatures beyond its rating. The module will
automatically restarts after it cools down.
Output Voltage Programming
The output voltage of the NXA025A0X can be
programmed to any voltage from 0.8Vdc to 5.5Vdc by
inserting a series resistor (shown as Rtrim in figure 27) in
the Sense(+) pin of the module. Without an external
resistor in the Sense(+) pin (Sense (+) pin is shorted to
Vo(+)), the output voltage of the module will be 0.7887V.
With Sense(+) not connected to Vo(+), the output of the
module will reach overvoltage shutdown. A 1μF multilayer ceramic capacitor is required from Rtrim to Sense(-)
pin to minimize noise. To calculate the value of the
10
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Data Sheet
October 5, 2009
Feature Descriptions (continued)
Output Voltage Programming (continued)
resistor Rtrim for a particular desired voltage Vo, use the
following equation:
⎡ Vo
⎤
Rtrim = 775 * ⎢
− 1⎥ Ω
0
.
7887
⎣
⎦
Where Vo is the desired output voltage
and Rtrim is the external resistor in ohms
For example, to program the output voltage of the
NXA025A0X-S module to 2.5Vdc, Rtrim is calculated as
follows:
⎡ 2.5
⎤
Rtrim = 775 * ⎢
− 1⎥
⎣ 0.7887 ⎦
Rtrim = 1682Ω
VIN(+)
VO
Rtrim
Share
1µF
For additional power requirements, the power module can
be configured for parallel operation with forced load
sharing (See Figure 28). Good layout techniques should
be observed for noise immunity when using multiple units
in parallel. To implement forced load sharing, the
following connections should be made:
•
The share pins of all units in parallel must be
connected together. The path of these connections
should be as direct as possible.
•
All remote-sense pins should be connected to the
power bus at the same point, i.e., connect all the
SENSE(+) pins to the (+) side of the bus and all the
SENSE(-) pins to the GROUND of the power bus at
the same point. Close proximity and directness are
necessary for good noise immunity
The share bus is not designed for redundant operation
and the system will be non-functional upon failure of one
of the unit when multiple units are in parallel. The
maximum number of modules tied to share bus is 3.
When not using the parallel feature, leave the share pin
open.
Sense+
ENA
Forced Load sharing (Parallel Operation)
RLOAD
SenseCOM
COM
Figure 27. Circuit Configuration for Programming
Output voltage
Table 1 provides Rtrim values required for most common
output voltages. To achieve the output voltage tolerance
as specified in the electrical specifications over all
operating input voltage, resistive load and temperature
conditions, use 0.1% thick metal film resistor.
Table 1
Vo,set
(V)
Rtrim
Ω
0.8
11
1.0
208
1.2
404
1.5
699
1.8
994
2.0
1190
2.5
1682
3.3
2468
5.0
4138
Overvoltage Shutdown
Open
LINEAGE POWER
Figure 28. Circuit Configuration for modules in
parallel.
11
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Thermal Considerations
The power modules operate in a variety of thermal
environments; however, sufficient cooling should be
provided to help ensure reliable operation.
Considerations include ambient temperature, airflow,
module power dissipation, and the need for increased
reliability. A reduction in the operating temperature of the
module will result in an increase in reliability. The thermal
data presented here is based on physical measurements
taken in a wind tunnel.
The thermal reference point, Tref used in the
specifications is shown in Figure 29. For reliable
operation this temperature should not exceed 110oC.
Please refer to the Application Note “Thermal
Characterization Process For Open-Frame BoardMounted Power Modules” for a detailed discussion of
thermal aspects including maximum device temperatures.
Figure 29. Tref Temperature measurement location.
Heat Transfer via Convection
Increased airflow over the module enhances the heat
transfer via convection. Derating figures showing the
maximum output current that can be delivered by various
module versus local ambient temperature (TA) for natural
convection and up to 2m/s (400 ft./min) are shown in the
respective Characteristics Curves section.
Layout Considerations
The input capacitors should be located equal distance
from the two input pins of the module. Recommended
layout is shown in the mechanical section. In addition to
the input and output planes, a ground plane beneath the
module is recommended.
LINEAGE POWER
12
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Mechanical Outline
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Top View
Side View
Bottom View
Pin #
Function
1
Sen+
2
Sen-
3
Vin
4
Ground
5
Vout
6
Vout
7
Ground
8
Ground
9
Vout
10
Vout
11
Ground
12
Vin
13
SEQ/ENA
14
SHARE
LINEAGE POWER
13
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Recommended Pad Layout
Dimensions are in millimeters and (inches).
Tolerances: x.x mm ± 0.5 mm (x.xx in. ± 0.02 in.) [unless otherwise indicated]
x.xx mm ± 0.25 mm (x.xxx in ± 0.010 in.)
Layout Guidelines
LINEAGE POWER
14
Data Sheet
October 5, 2009
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Post solder Cleaning and Drying
Considerations
Post solder cleaning is usually the final circuit-board
assembly process prior to electrical board testing. The
result of inadequate cleaning and drying can affect
both the reliability of a power module and the
testability of the finished circuit-board assembly. For
guidance on appropriate soldering, cleaning and
drying procedures, refer to Board Mounted Power
Modules: Soldering and Cleaning Application Note.
Through-Hole Lead-Free Soldering
Information
The RoHS-compliant through-hole products use the
SAC (Sn/Ag/Cu) Pb-free solder and RoHS-compliant
components. They are designed to be processed
through single or dual wave soldering machines. The
pins have an RoHS-compliant finish that is compatible
with both Pb and Pb-free wave soldering processes.
A maximum preheat rate of 3°C/s is suggested. The
wave preheat process should be such that the
temperature of the power module board is kept below
210°C. For Pb solder, the recommended pot
temperature is 260°C, while the Pb-free solder pot is
270°C max. Not all RoHS-compliant through-hole
products can be processed with paste-through-hole
Pb or Pb-free reflow process. If additional information
is needed, please consult with your Lineage Power
technical representative for more details.
LINEAGE POWER
15
NaosTM NXA025 SIP Non-isolated Power Modules:
10 – 14Vdc Input; 0.8Vdc to 5.5Vdc Output; 25A output current
Data Sheet
October 5, 2009
Ordering Information
Please contact your Lineage Power Sales Representative for pricing, availability and optional features.
Table 2. Device Codes
Product codes
Input
Voltage
Output Voltage
Output
Current
Efficiency
3.3V @ 25A
Connector
Type
Comcodes
NXA025A0X
10 – 14 Vdc
0.8Vdc – 5.5Vdc
25 A
93 %
SIP
108975095
NXA025A0X-P
10 – 14 Vdc
0.8Vdc – 5.5Vdc
25 A
93 %
SIP
108997565
NXA025A0XZ
10 – 14 Vdc
0.8Vdc – 5.5Vdc
25 A
93 %
SIP
CC109107166
NXA025A0X-PZ
10 – 14 Vdc
0.8Vdc – 5.5Vdc
25 A
93 %
SIP
CC109106754
NXA025A0X6Z
10 – 14 Vdc
0.8Vdc – 5.5Vdc
25 A
93 %
SIP
CC109145736
-Z refers to RoHS-compliant versions.
Table 3. Device Options
Option
Suffix
Short Pins
3.6 mm ± 0.25 mm
[0.141 ± 0.010 in.]
6
Asia-Pacific Headquarters
Tel: +65 6593 7211
World Wide Headquarters
Lineage Power Corporation
601 Shiloh Road, Plano, TX 75074, USA
+1-800-526-7819
(Outside U.S.A.: +1-972-244-9428)
www.lineagepower.com
e-mail: [email protected]
Europe, Middle-East and Africa Headquarters
Tel: +49 898 780 672 80
India Headquarters
Tel: +91 80 28411633
Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or
application. No rights under any patent accompany the sale of any such product(s) or information.
Lineage Power DC-DC products are protected under various patents. Information on these patents is available at www.lineagepower.com/patents.
© 2009 Lineage Power Corporation, (Plano, Texas) All International Rights Reserved.
LINEAGE POWER
16
Document No: DS05-034 ver 1.53
PDF name: nxa025_sip_ds.pdf
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