FERROXCUBE DATA SHEET RM10/I RM, RM/I, RM/ILP cores and accessories Supersedes data of September 2004 2008 Sep 01 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I CORE SETS Effective core parameters SYMBOL PARAMETER VALUE UNIT Σ(I/A) core factor (C1) 0.462 mm−1 Ve effective volume 4310 mm3 Ie effective length 44.6 mm Ae effective area 96.6 mm2 Amin minimum area 89.1 mm2 m mass of set ≈ 22 g handbook, halfpage 0 24.7 1.1 5.1 ± 0.1 13.5 0 0.5 10.9 0 1.3 28.5 O 10.9 0 0.4 0.6 18.6 12.4 0 0.1 16.2 0.25 0.9 O 21.2 0 MGC097 Dimensions in mm. Fig.1 RM10/I core set. Core sets for filter applications Clamping force for AL measurements, 60 ±20 N. GRADE 3D3 3H3 AL (nH) 315 ±3% 400 ±5% 630 ±8% 1900 ±25% 400 ±3% 630 ±3% 1000 ±10% 4400 ±25% AIR GAP (µm) µe ≈ 116 ≈ 147 ≈ 232 ≈ 700 ≈ 147 ≈ 232 ≈ 367 ≈ 1620 ≈ 380 ≈ 280 ≈ 140 ≈0 ≈ 330 ≈ 190 ≈ 110 ≈0 TYPE NUMBER RM10/I-3D3-A315 RM10/I-3D3-A400 RM10/I-3D3-A630 RM10/I-3D3 RM10/I-3H3-A400 RM10/I-3H3-A630 RM10/I-3H3-A1000 RM10/I-3H3 Core sets for general purpose transformers and power applications Clamping force for AL measurements, 60 ±20 N. GRADE 3C81 2008 Sep 01 AL (nH) 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 5500 ±25% TOTAL AIR GAP (µm) µe ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 2020 ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 2 TYPE NUMBER RM10/I-3C81-E160 RM10/I-3C81-A250 RM10/I-3C81-A315 RM10/I-3C81-A400 RM10/I-3C81-A630 RM10/I-3C81 Ferroxcube RM, RM/I, RM/ILP cores and accessories GRADE 3C90 3C91 3C94 3C95 3C96 3F3 3F35 AL (nH) TOTAL AIR GAP (µm) µe 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 4500 ±25% 5500 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 4500 ±25% 5500 ±25% 4050 ±25% 160 ±3% 250 ±3% 315 ±3% 400 ±3% 630 ±3% 4050 ±25% 3100 ±25% RM10/I ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 1650 ≈ 2020 ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 1650 ≈ 2020 ≈1680 ≈ 59 ≈ 92 ≈ 116 ≈ 147 ≈ 232 ≈ 1490 ≈1190 ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 ≈0 ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 ≈0 ≈0 ≈ 980 ≈ 570 ≈ 430 ≈ 330 ≈ 190 ≈0 ≈0 TYPE NUMBER RM10/I-3C90-A160 RM10/I-3C90-A250 RM10/I-3C90-A315 RM10/I-3C90-A400 RM10/I-3C90-A630 RM10/I-3C90 RM10/I-3C91 RM10/I-3C94-A160 RM10/I-3C94-A250 RM10/I-3C94-A315 RM10/I-3C94-A400 RM10/I-3C94-A630 RM10/I-3C94 RM10/I-3C95 RM10/I-3C96 RM10/I-3F3-A160 RM10/I-3F3-A250 RM10/I-3F3-A315 RM10/I-3F3-A400 RM10/I-3F3-A630 RM10/I-3F3 RM10/I-3F35 Core sets of high permeability grades Clamping force for AL measurements, 60 ±20 N. AL (nH) µe 3E27 10700 ± 25% ≈ 3930 RM10/I-3E27 3E5 16000 +40/−30% ≈ 5880 RM10/I-3E5 GRADE 2008 Sep 01 3 TYPE NUMBER Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I Properties of core sets under power conditions B (mT) at GRADE H = 250 A/m; f = 25 kHz; T = 100 °C CORE LOSS (W) at f = 25 kHz; ˆ = 200 mT; B T = 100 °C f = 100 kHz; ˆ = 100 mT; B T = 100 °C f = 100 kHz; ˆ = 200 mT; B T = 25 °C f = 100 kHz; ˆ = 200 mT; B T = 100 °C f = 400 kHz; ˆ = 50 mT; B T = 100 °C 3C81 ≥315 ≤ 1.0 − − − − 3C90 ≥320 ≤ 0.52 ≤ 0.55 − − − 3C91 ≥315 − ≤ − 3C94 ≥320 − ≤ 0.41 − ≤ 2.3 − 3C95 ≥320 − − ≤ 2.54 ≤ 2.41 − 3C96 ≥340 − ≤ 0.3 − ≤ 1.8 ≤ 0.77 3F3 ≥315 − ≤ 0.48 − − ≤ 0.82 3F35 ≥315 − − − − − 0.3 (1) ≤ − 1.8(1) Properties of core sets under power conditions (continued) B (mT) at CORE LOSS (W) at H = 250 A/m; f = 25 kHz; T = 100 °C f = 500 kHz; ˆ = 50 mT; B T = 100 °C 3C96 ≥340 ≤ 1.5 − − − 3F3 ≥315 − − − − 3F35 ≥315 ≤ 0.6 ≤ 4.5 − − GRADE f = 500 kHz; ˆ = 100 mT; B T = 100 °C Note 1. Measured at 60 °C. 2008 Sep 01 4 f = 1 MHz; ˆ = 30 mT; B T = 100 °C f = 3 MHz; ˆ = 10 mT; B T = 100 °C Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I COIL FORMER General data PARAMETER SPECIFICATION Coil former material polybutyleneterephtalate (PBT), glass-reinforced, flame retardant in accordance with UL 94V-0; UL file number E45329(R) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 155 °C, “IEC 60085”, class F Resistance to soldering heat “IEC 60 068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60 068-2-20”, Part 2, Test Ta, method 1 12.2 0 −0.2 (10 min. ) 5.08 3.81 3.81 3.81 1.2 0.7 3.81 3.45 0 − 0.1 3.1 2.54 0.3 handbook, full pagewidth 1.3 +0.15 0 +0.2 27.94 13.8 11.1 0 21.9 33 ∅21 0 ∅12.5 0 −0.2 −0.2 ∅1 3.2 3 23.3 4.3 1.6 +0.15 0 CBW528 Dimensions in mm. Fig.2 RM10/I coil former (DIL). Winding data and area product for RM10 coil former (DIL) NUMBER OF SECTIONS AVERAGE LENGTH OF TURN (mm) WINDING AREA (mm2) WINDING WIDTH (mm) AREA PRODUCT Ae x Aw (mm4) 1 52 44.2 10.0 4270 2008 Sep 01 5 TYPE NUMBER CPV-RM10-1S-12PD Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I COIL FORMER General data PARAMETER SPECIFICATION Coil former material polyester (UP), glass-reinforced, flame retardant in accordance with “UL 94V-0”; UL file number E61040(M) Pin material copper-tin alloy (CuSn), tin (Sn) plated Maximum operating temperature 180 °C, “IEC 60085”, class H Resistance to soldering heat “IEC 60068-2-20”, Part 2, Test Tb, method 1B, 350 °C, 3.5 s Solderability “IEC 60068-2-20”, Part 2, Test Ta, method 1 0 12.25 −0.1 20.32 (10.4 min.) 15.24 0.65 1 10.16 13.8 min. 5 1.3 ∅0.6 6 handbook, full pagewidth 7 4 9 8 0 0 ∅21−0.2 11.2 +0.1 ∅12.5−0.2 0 3 2 1.3 +0.15 0 1.4 min. 10 1 11 12 0.55 10.8 max. 2.54 5.5 CBW613 Dimensions in mm. Fig.3 RM10/I coil former. Winding data and area product for RM10/I coil former NUMBER OF SECTIONS NUMBER OF PINS PIN POSITIONS USED AVERAGE LENGTH OF TURN (mm) WINDING AREA (mm2) WINDING WIDTH (mm) AREA PRODUCT Ae x Aw (mm4) 1 12 all 52.3 42.7 10.3 4120 CSV-RM10-1S-12P 1 5 3, 4, 6, 9, 10 52.3 42.7 10.3 4120 CSV-RM10-1S-5P 1 8 1,3,4,6,7,9, 10,12 52.3 42.7 10.3 4120 CSV-RM10-1S-8P 1 10 all exept 2, 11 52.3 42.7 10.3 4120 CSV-RM10-1S-10P 1 11 all exept 9 52.3 42.7 10.3 4120 CSV-RM10-1S-11P 2 8 1,3,4,6,7,9, 10,12 52.3 2 x 21.1 2 x 4.9 2 x 2040 CSV-RM10-2S-8P 2008 Sep 01 6 TYPE NUMBER Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I AVERAGE LENGTH OF TURN (mm) WINDING AREA (mm2) WINDING WIDTH (mm) AREA PRODUCT Ae x Aw (mm4) all exept 2, 11 52.3 2 x 21.1 2 x 4.9 2 x 2040 CSV-RM10-2S-10P 12 all 52.3 2 x 21.1 2 x 4.9 2 x 2040 CSV-RM10-2S-12P 5 3, 4, 6, 9, 10 52.3 2 x 21.1 2 x 4.9 2 x 2040 CSV-RM10-2S-5P NUMBER OF SECTIONS NUMBER OF PINS PIN POSITIONS USED 2 10 2 2 TYPE NUMBER MOUNTING PARTS General data ITEM Clamping force 4.5 handbook, halfpage SPECIFICATION ≈30 N Clip material stainless steel Clip plating tin (Sn) Solderability “IEC 60 068-2-20”, Part 2, Test Ta, method 1 Type number CLI/P-RM10/I 15.1 17.5 R40 5 0.7 MGC090 Dimensions in mm. Fig.4 Mounting clip for RM10/I. 2008 Sep 01 7 Ferroxcube RM, RM/I, RM/ILP cores and accessories RM10/I DATA SHEET STATUS DEFINITIONS DATA SHEET STATUS PRODUCT STATUS DEFINITIONS Preliminary specification Development This data sheet contains preliminary data. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. Product specification Production This data sheet contains final specifications. Ferroxcube reserves the right to make changes at any time without notice in order to improve design and supply the best possible product. DISCLAIMER Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Ferroxcube customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Ferroxcube for any damages resulting from such application. PRODUCT STATUS DEFINITIONS STATUS INDICATION DEFINITION Prototype These are products that have been made as development samples for the purposes of technical evaluation only. The data for these types is provisional and is subject to change. Design-in These products are recommended for new designs. Preferred These products are recommended for use in current designs and are available via our sales channels. Support These products are not recommended for new designs and may not be available through all of our sales channels. Customers are advised to check for availability. 2008 Sep 01 8