sames SA9102F/SA9102H SINGLE PHASE BIDIRECTIONAL POWER/ENERGY METERING IC WITH INSTANTANEOUS PULSE OUTPUT FEATURES n Performs bidirectional power and energy measurement n Adaptable to different types of current sensors n Meets the IEC 521/1036 Specification requirements for Class 1 AC Watt hour meters n Operates over a wide temperature range n n Protected against ESD Precision voltage reference on-chip Two output signal formats available n Power consumption rating typically 25mW DESCRIPTION The SAMES SA9102F and SA9102H Single Phase bidirectional Power/Energy metering integrated circuits generate pulse rate outputs for positive and negative energy directions, the frequency of which is proportional to the power consumption. These devices perform the calculation for active power. The method of calculation takes the power factor into account. Energy consumption is determined by the power measurement being integrated over time. These innovative universal power/energy metering integrated circuits are ideally suited for energy calculations in applications such as electricity dispensing systems (ED's), residential municipal metering and factory energy metering and control. The SA9102F and SA9102H integrated circuits are available in both 20 pin dual-inline plastic (DIP-20), as well as 20 pin small outline (SOIC-20) package types. n PIN CONNECTIONS IIN 1 20 GND IIP 2 19 IVP VREF 3 18 CON CPON 4 17 COP CPOP 5 16 CIN CPIN 6 15 CPIP V DD 7 14 CIP V SS 8 13 DIR TP9 9 12 FOUT OSC2 10 11 OSC1 DR-00906 Package: DIP-20 SOIC-20 1/14 4352 PDS039-SA9102F-001 REV. B 08-01-97 SA9102F/SA9102H BLOCK DIAGRAM V DD IIP V SS FOUT POWER DIR IIN ANALOG INTEG- POWER RATOR TO SIGNAL FREQUENCY PROCEVOLTAGE REF. SSING IVP GND OSC DR-00907 VREF OSC1 ABSOLUTE MAXIMUM RATINGS* Parameter Symbol Supply Voltage VDD -VSS Current on any pin IPIN Storage Temperature TSTG Operating Temperature TO TIMING OSC2 Min -0.3 -150 -40 -40 Max 6.0 +150 +125 +85 Unit V mA °C °C * Stresses above those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. This is a stress rating only. Functional operation of the device at these or any other condition above those indicated in the operational sections of this specification, is not implied. Exposure to Absolute Maximum Ratings for extended periods may affect device reliability. 2/14 sames SA9102F/SA9102H ELECTRICAL CHARACTERISTICS (VDD = 2.5V, VSS = -2.5V, over the temperature range -10°C to +70°C#, unless otherwise specified.) Parameter Symbol Min Typ Max Unit Condition Supply Voltage: Positive VDD 2.25 2.75 V Supply Voltage: Negative VSS -2.75 -2.25 V Supply Current: Positive IDD 5 6 mA Supply Current: Negative ISS 5 6 mA -25 +25 µA Peak value IIV -25 +25 µA Peak value VOL VOH VSS+1 VDD-1 V V IOL = 5mA IOH = -2mA 64 180 Hz Hz Specified linearity Min and max limits Current Sensor Inputs (Differential) Input Current Range III Voltage Sensor Input (Asymmetrical) Input Current Range Pins FOUT, DIR Output Low Voltage Output High Voltage Pulse Rate FOUT fP Oscillator Recommended crystal: TV colour burst crystal f = 3.5795 MHz Pin VREF Ref. Current Ref. Voltage # 0 0 -IR VR 45 1.1 50 55 1.3 µA V With R = 24kΩ connected to VSS Referred to VSS Extended Operating Temperature Range available on request. sames 3/14 SA9102F/SA9102H PIN DESCRIPTION Pin Designation Description 20 8 GND VDD Ground Positive Supply Voltage 14 VSS Negative Supply Voltage 19 IVP Analog input for Voltage 1 IIN Inputs for current sensor 2 IIP 11 OSC1 Connections for crystal or ceramic resonator 10 OSC2 (OSC1 = Input ; OSC2 = Output) 12 FOUT Pulse rate output 13 DIR Direction indication output 4 CPON Connections for outer loop capacitor of 5 CPOP A/D converter (Voltage) 6 CPIN Connections for inner loop capacitor of 7 CPIP A/D converter (Voltage) 15 CIP Connections for inner loop capacitor of 16 CIN A/D converter (Current) 17 COP Connections for outer loop capacitor of 18 CON A/D converter (Current) 3 VREF Connection for current setting resistor 9 TP9 Test Pin. Connect to VSS FUNCTIONAL DESCRIPTION The SA9102F/SA9102H are CMOS mixed signal Analog/Digital integrated circuits, which perform bidirectional power/energy calculations across a power range of 1000:1, to an overall accurancy of better than Class 1. These integrated circuits includes all the required functions such as two oversampling A/D converters for the voltage and current sense inputs, power calculation and energy integration. Internal offsets are eliminated through the use of cancellation procedures. These devices generate pulses, the frequency of which is proportional to the power consumption. The pulse rate follows the instataneous power measured. Direction information is also provided. 4/14 sames SA9102F/SA9102H 1. Power calculation In the Application Circuit (Figure 1), the voltage drop across the shunt will be between 0 and 16mV (0 to 80A through a shunt resistor of 200µΩ). This voltage is converted to a current of between 0 and 16µA, by means of resistors R 1 and R2. The current sense input saturates at an input current of ±25µA peak. For the voltage sensor input, the mains voltage (230VAC) is divided down through a divider to 14V. The current into the A/D converter input is set at 14µA at nominal mains voltage, via resistor R4 (1MΩ). In this configuration, with a mains voltage of 230V and a current of 80A, the output frequency of the SA9102F and SA9102H power meter chips at FOUT (Pin 12) is 64Hz. In this case 1 pulse will correspond to an energy consumption of 18.4kW/ 64Hz = 287.5Ws. 2. Analog Input configuration The input circuitry of the current and voltage sensor inputs are illustrated below. These inputs are protected against electrostatic discharge through clamping diodes. The feedback loops from the outputs of the amplifiers AI and AV generate virtual shorts on the signal inputs. Exact duplications of the input currents are generated for the analog signal processing circuitry. V DD IIP CURRENT SENSOR INPUTS V SS AI V DD IIN V SS V DD IVP VOLTAGE SENSOR INPUT DR-00908 sames V SS A V GND 5/14 SA9102F/SA9102H 3. 4. 5. Electrostatic Discharge (ESD) Protection The SA9102F/SA9102H integrated circuits inputs/outputs are protected against ESD. Power Consumption The power consumption rating of the SA9102F and SA9102H integrated circuits is less than 30mW. Pulse Output Signals The calcualted power is divided down to a pulse rate of 64Hz, for rated conditions on FOUT (Pin 12), for both the SA9102F and SA9102H. The format of the pulse output signal, which provides power/energy and direction information, is the only difference between the SA9102F and SA9102H devices. The direction of the energy flow is defined by the mark/space ratio in the SA9102F, while the pulse width defines the direction on the SA9102H. Waveform on FOUT (Pin 12) Positive Energy Flow Negative Energy Flow SA9102F SA9102H t pp t pp m m m m t pp = 1.1ms t pn m m t pn m m t pn = 3.4ms Waveform on DIR (Pin 13) DR-00909 An integrated anticreep function ensures no metering at zero line currents. 6/14 sames SA9102F/SA9102H The formula for calculating the output frequency (f) is given below: f = 11.16 * FOUTX * Where FOUTX FOSC 3.58MHz * II .IV IR 2 = Nominal rated frequency (64Hz) FOSC = Oscillator frequency (2MHz ...... 4MHz) II = Input currents for current inputs (16µA at rated) IV = Input currents for voltage inputs (14µA at rated) IR = Reference current (typically 50µA) XTAL is a colour burst TV crystal (f = 3.5795MHz) for the oscillator. The oscillator frequency is divided down to 1.7897MHz on-chip, to supply the digital circuitry and the A/d converters. TYPICAL APPLICATIONS In the Application Circuits (Figures 1 and 2), the components required for power metering applications are shown. In Figure 1 a shunt resistor is used for current sensing. In this application, the circuitry requires a +2.5V, 0V, -2.5V DC supply. In the case of Figure 2, when using a current transformer for current sensing, a +5V, 0V DC supply is sufficient. The most important external components for the SA9102F and SA9102H integrated circuits are: C1 and C2 are the outer loop capacitors for the two integrated oversampling A/D converters. The value of these capacitors is 560pF. The actual values determine signal to noise and stability performance. The tolerances should be within ±10%. C3 and C4 are the inner loop capacitors of the A/D converters. The optimum value is 3.3nF. The actual values are uncritical. Values smaller than 0.5nF and larger than 5nF should be avoided. R2, R1 and RSH are the resistors defining the current level into the current sense input. The values should be selected for an input current of 16µA into the SA9102F/SA9102H at maximum line current. Values for RSH of less than 200µΩ should be avoided. R1 = R2 = (IL/16µA) * RSH/2 Where IL = Line current RSH = Shunt resistor/termination resistor sames 7/14 SA9102F/SA9102H R3, R6 and R4 set the current for the voltage sense input. The values should be selected so that the input current into the voltage sense input (virtual ground) is set to 14µA. R7 defines all on-chip bias and reference currents. With R7 = 24kΩ, optimum conditions are set. R7 may be varied within ±10% for calibration purposes. Any change to R7 will affect the output quadratically (i.e.: R7 = +5%, fP = +10%). Figure 1: Application Circuit using a Shunt Resistor for Current Sensing. 8/14 sames SA9102F/SA9102H Parts List for Application Circuit: Figure 1 Item Symbol Description 1 IC-1 SA9102F/SA9102H 2 D1 Diode, Silicon, 1N4148 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 D2 ZD1 ZD2 XTAL R1 R2 R3 R4 R5 R6 R7 R9 R10 C1 C2 Diode, Silicon, 1N4148 Diode, Zener, 2.4V, 200mW Diode, Zener, 2.4V, 200mW Crystal, 3.5795MHz Resistor, 1% metal Resistor, 1% metal Resistor, 390k, (230VAC) 1%, metal Resistor, 1M, 1/4W, 1%, metal Resistor, 470Ω, 2W, 1%, carbon Resistor, 24k, 1/4W, 1%, metal Resistor, 24k, 1/4W, 1%, metal Resistor, 680Ω, 1/4W, 1% Resistor, 680Ω, 1/4W, 1% Capacitor, 560pF Capacitor, 560pF 18 19 20 21 22 23 24 25 26 C3 C4 C9 C10 C11 C13 C14 C15 RSH Capacitor, 3.3nF Capacitor, 3.3nF Capacitor, 100nF Capacitor, 100nF Capacitor, 0.47µF, 250VAC, polyester Capacitor, 100µF Capacitor, 100µF Capacitor, 820nF Shunt Resistor Detail DIP-20/SOIC-20 Colour burst TV Note 1 Note 1 Note 2 Note 3 Note 1: Resistor (R1 and R2) values are dependant upon the selected value of RSH. Note 2: Capacitor (C15) to be positioned as close to Supply Pins (VDD & VSS) of IC-1 as possible. Note 3: See TYPICAL APPLICATIONS when selecting the value of RSH. sames 9/14 SA9102F/SA9102H Figure 2: Application Circuit using a Current Transformer for Current Sensing. 10/14 sames SA9102F/SA9102H Parts List for Application Circuit: Figure 2 Item Symbol 1 IC-1 2 XTAL 3 RSH 4 R1 5 R2 6 R3 7 R4 8 R6 9 R7 10 R8 11 R9 12 C1 13 C2 14 C3 15 C4 16 C9 17 C10 18 C11 19 CT Note 1: Note 2: Note 3: Note 4: Description SA9102F/SA9102H Crystal, 3.5795MHz Resistor Resistor, 1%, metal Resistor, 1%, metal Resistor, 390k, (230VAC), 1%, metal Resistor, 1M, 1/4W, 1%, metal Resistor, 24k, 1/4W, metal Resistor, 24k, 1/4W, 1%, metal Resistor, 2.2k, 1/4W, 1%, metal Resistor, 2.2k, 1/4W, 1%, metal Capacitor, 560pF Capacitor, 560pF Capacitor, 3.3nF Capacitor, 3.3nF Capacitor, 820nF Capacitor, 100nF Capacitor Current Transformer Detail DIP-20/SOIC-20 Colour burst TV Note 1 Note 2 Note 2 Note 3 Note 4 See TYPICAL APPLICATIONS when selecting the value of RSH. Resistor (R1and R2) values are dependant upon the selected value of RSH. Capacitor (C9) to be positioned as close to Supply Pins (VDD & VSS) of IC-1, as possible. Capacitor (C11) selected for DC blocking and to minimize phase error introduced by current transformer (typically 1.5µF). sames 11/14 SA9102F/SA9102H ORDERING INFORMATION Part Number Package SA9102FPA DIP-20 SA9102FSA SA9102HPA SA9102HSA 12/14 SOIC-20 DIP-20 SOIC-20 sames SA9102F/SA9102H NOTES: sames 13/14 SA9102F/SA9102H Disclaimer: The information contained in this document is confidential and proprietary to South African MicroElectronic Systems (Pty) Ltd ("SAMES") and may not be copied or disclosed to a third party, in whole or in part, without the express written consent of SAMES. The information contained herein is current as of the date of publication; however, delivery of this document shall not under any circumstances create any implication that the information contained herein is correct as of any time subsequent to such date. SAMES does not undertake to inform any recipient of this document of any changes in the information contained herein, and SAMES expressly reserves the right to make changes in such information, without notification,even if such changes would render information contained herein inaccurate or incomplete. SAMES makes no representation or warranty that any circuit designed by reference to the information contained herein, will function without errors and as intended by the designer. Any Sales or technical questions may be posted to our e-mail address below: [email protected] For the latest updates on datasheets, please visit out web site: http://www.sames.co.za South African Micro-Electronic Systems (Pty) Ltd P O Box 15888, 33 Eland Street, Lynn East, 0039 Koedoespoort Industrial Area, Republic of South Africa, Pretoria, Republic of South Africa Tel: Fax: 14/14 012 333-6021 012 333-8071 sames Tel: Fax: Int +27 12 333-6021 Int +27 12 333-8071