SDC-630/632/634* A/ST 10-, 12-, OR 14-BIT SYNCHRO-TO-DIGITAL/ RESOLVER-TO-DIGITAL CONVERTER LOWER COST! PIN-FOR-PIN REPLACEMENT FOR SDC-630/632/634 SERIES. FOR ALL NEW DESIGNS! FEATURES DESCRIPTION APPLICATIONS The SDC-630/632/634 A/ST series are low cost, low profile synchro-todigital (S/D) and resolver-to-digital (R/D) tracking converters with standard pin configurations. They use a unique control transformer algorithm that provides inherently higher accuracy and jitter-free output. Utilizing a type II servo loop, these converters have no velocity lag up to the specified tracking rate, and output data is always fresh and continuously available. Each unit is fully trimmed and requires no adjustment or field calibration. These converters may be used wherever analog angle data from a synchro or resolver must be rapidly and accurately converted to digital form for transmission, storage or analysis. Because these units are extremely rugged and stable, and meet the requirements on MIL-STD-202E, they are suitable for the most severe industrial, commercial and military applications. Military ground support and avionics uses include ordnance control, radar tracking systems, navigation and collision avoidance systems. • Low Cost Pin-for-Pin Replacement for SDC-630/632/634 Series • Industry Standard Low Profile Modular Converters • Accuracy: 10 Bit: 21 Minutes 12 Bit: 8.5 Minutes 14 Bit: 4 Minutes, 0.9 LSB or 2.6 Minutes (High Accuracy) • Options (Consult Factory): Velocity Input BIT: Built-In-Test 16-Bit Resolution INPUT OPTIONS RESISTOR (ST) DIVIDER SYNCHRO INPUT OPTION (A) S1 S2 S3 SCOTT-T TRANSFORMER SIN θ COS θ RH RL RESOLVER INPUT OPTION (A) S1 S2 S3 S4 RESOLVER ISOLATION TRANSFORMER S2 S3 S2 S3 S4 DEMODULATOR SIN (θ − φ) SIN (θ − φ) COS ω t ERROR PROCESSOR AND VOLTAGE CONTROLLED OSCILLATOR COS θ SIN θ INPUT OPTION SOLID STATE SCOTT-T BUFFER SIN θ COS θ RESOLVER INPUT OPTION (ST) S1 REF SIN θ SYNCHRO INPUT OPTION (ST) S1 REFERENCE (A) ISOLATION TRANSFORMER SOLID STATE RESOLVER BUFFER COS θ SOLID STATE CONTROL TRANSFORMER (CT) UP-DOWN COUNTER (CONTAINS ANGLE φ ) BIT 1 SIN θ COS θ BIT 10, 12 OR 14 FIGURE 1. SDC-630/632/634 A/ST BLOCK DIAGRAM * Patented © 1993, 1999 Data Device Corporation BIT 1 (MSB) BIT 10, 12, OR 14 (LSB) VEL VELOCITY (OPTIONAL) INH INHIBIT CB CONVERTER BUSY TABLE 1. SDC-630/632/634 A/ST SPECIFICATIONS SDC-630 ACCURACY Standard Units High Accuracy Option SIGNAL AND REFERENCE INPUT PARAMETER VALUE PARAMETER RESOLUTION SDC-632 10 bits SDC-630 12 bits ±21 min – ±8.5 min – Signal Frequency Range REFERENCE INPUT Options H, I Options M, L POWER SUPPLIES SDC-634 Nominal Voltage Range Maximum Voltage Without Damage Current (All) 14 bits ±5.3 min ±2.6 min Signal Input Impedance (L-L Balanced, Resistive) A* Synchro Input 90V L-L, 400 Hz (Option H) 90V L-L, 60 Hz (Option I) 11.8V L-L, 400 Hz (Option L) Resolver Input 90V L-L, 400 Hz (Option H) 26V L-L, 60 Hz (Option M) 11.8V L-L, 400 Hz (Option L) TABLE 1. SDC-630/632/634 A/ST SPECIFICATIONS (CONTD) 123 k 47-1000 Hz 148 kΩ min 123 k 350-1000 Hz 19 kΩ min 52 k 350-1000 Hz 148 kΩ min -- 350-1000 Hz 42 kΩ min -- 350-1000 Hz 19 kΩ min 70 k Reference Voltage Range PHYSICAL CHARACTERISTICS Size (Encapsulated Module) Outputs Type 10, 12, 14, (For 16 Consult Factory) Parallel Data Bits Converter Busy (CB) Drive Capability Built-In-Test (BIT) (Special Order, Consult Factory) VELOCITY OUTPUT (SPECIAL ORDER) Polarity Std. Voltage Range (Full Scale) -55°C to +105°C 0°C to +70°C -55°C to +125°C 3.125 x 2.625 x 0.43 inches (7.94 x 6.67 x 1.07 cm). 4 oz. (113 gm.) NOTE: These specifications apply over temperature range, power supply range, reference frequency and amplitude range, ±10% signal amplitude variation, and up to 10% harmonic distortion in reference input. 270 k 60 k POWER SUPPLIES The main power supplies can vary over the specified ranges with no change in converter specifications, except for a proportional change in maximum tracking rates. * Transformer Isolated. Other voltages and frequencies available on special order. DIGITAL INPUT/OUTPUTS Logic Type Inhibit Input (INH) -15 V Supply + 5 V Supply +11 to +16.5 V -11 to -16.5 V +4.5 to +5.5 V +18 V -18 V 20 mA 25 mA +7 10 mA Weight Reference Input Impedance (Resistive) 40-150 Vrms 300 kΩ min 10- 50 Vrms 80 kΩ min +15 V Supply TEMPERATURE RANGES Operating -1 Option -3 Option Storage ST 350-1000 Hz 148 kΩ min VALUE When testing or evaluating the converters, it is advisable to limit the current in each of the supplies. Set each current limit 50% greater than the maximum current listed for that supply as listed in TABLE 1. TTL/CMOS Compatible Logic “0” inhibits Does not interrupt converter tracking. TTL/CMOS TIMING Natural Binary Angle; Positive logic 0.5 to 1.5 µsec positive pulse. Data changes on leading edge. FIGURE 2 shows the converter timing waveforms. Whenever an input angle change occurs, the converter changes the digital angle in 1 LSB steps, and generates a Converter Busy (CB) pulse. The CB is a positive pulse 0.5 to 1.5 µsec long. 1 Std. TTL load CONVERTER "1" BUSY (CB) "0" Positive Output for increasing angle INHIBIT "1" (INH) "0" ±4 Min (Other ranges available; Consult Factory) DATA VALID For other Velocity Characteristics Consult Factory 6.1 µs MIN DEPENDS ON dθ dt 0.5-1.5 µs .5 µs DATA VALID FIGURE 2. SDC-630/632/634* A/ST TIMING DIAGRAM 2 TABLE 2. SDC-630/632/634 A/ST DYNAMIC CHARACTERISTICS Bandwidth (non F carrier) 60 HZ 400 HZ UNITS Carrier Frequency Range Bandwidth (Closed Loop) Ka A1 A2 A B 47 - 1,000 15 1,100 0.1 7,600 33 16.3 360 - 1,000 (ST to 5,000) 100 48,000 1 48,000 220 110 Hz Hz 1/s 1/s 1/s 1/s 1/s RESOLUTION Tracking Rate (rps) Typical Minimum Acceleration (1 LSB lag) Settling Time (179° step, max) 10 12 14 16 10 12 14 16 UNITS 28.5 24 370 500 7.1 6 93 600 1.8 1.5 23 900 0.45 0.37 5.8 2,200 192 160 17,000 90 48 40 4,220 100 12 10 1,050 140 3 2.5 260 320 rps rps °/s2 msec The ABSOLUTE value of the resistor is not critical. Data changes on the leading edge of the CB pulse, and data can be transferred 0.5 µsec after the leading edge. In the case of the RESOLVER version (RDC), the equation is: The simplest method of interfacing with a computer is to transfer data at a fixed time interval after the Inhibit is applied. The converter will ignore an Inhibit during the “busy” interval until that interval is over. Timing is as follows: (a) apply the Inhibit, (b) wait 0.5 µsec, (c) transfer the data, (d) release the Inhibit. The Inhibit line has no effect on converter tracking. RSIG = 2.2k (New L-L Voltage – Standard Unit L-L Voltage) The calculated resistors are connected in series with S1 and S2 respectively. Note only two resistors are required. The required resistance matching and its effect on accuracy, is the same as for a synchro input, see FIGURE 3. The Reference Voltage is treated in the same manner, but the value is not critical. SIGNAL INPUTS RREF = 2.8k (New Reference – Standard Reference) To prevent damage to the inputs, the maximum steady-state voltage should not exceed the specified input voltage by more than 30%. For this use a 10% tolerance resistor is adequate. ACCOMMODATING NON-STANDARD INPUT VOLTAGES (A ONLY) The signal and reference input levels can be resistively scaled to accommodate non-standard voltages, see FIGURE 3. Select a converter that is the next lower standard voltage, and the voltage is then scaled up by using resistors in series with the synchro and/or reference inputs. R SIG NONSTANDARD LINE-TO-LINE LEVEL For a synchro input (SDC), a resistor RSIG is added in series with S1, S2 and S3 which is determined as follows: RSIG = 1.1k (New L-L Voltage – Standard Unit L-L Voltage) That is, 1.1k for each volt above the design voltage level of the standard unit. NONSTANDARD REFERENCE LEVEL Example: An SDC-634A-L (11.8 V) is to be used at 50 V L-L. { { S1 R SIG S2 R SIG S3 R REF SDC-630A RSIG = 1.1k (50 – 11.8) = 42.2k The closest available high grade resistor with a low temperature coefficient of resistance should be used, and the three resistors should be as closely matched to each other as possible. In general, a 0.1% difference will introduce 1.7 arc minutes of additional error due to the effect on SIN/COS ratio relationship. FIGURE 3. SDC-630/632/634 A/ST NON-STANDARD INPUT LEVEL SCALING 3 ORDERING INFORMATION XXX-XXX-X-X-X-X-X Reliability Grade: R = Enhanced Reliability Accuracy: a = High Accuracy Version, ±2.6 Minutes (SDC-634 Only) Temperature Range: 1 = -55°C to +105°C 3 = 0°C to + 70°C Signal Input Voltage and Frequency: H = 90 VL-L, 400 Hz (Synchro or Resolver) I = 90 VL-L, 60 Hz (Synchro Only) L = 11.8 VL-L, 400 Hz (Synchro or Resolver) Transformer Type: A = Internal Transformer ST = Solid State Resolution: 636 = 16 bits, Consult Factory 634 = 14 bits 632 = 12 bits 630 = 10 bits Input Type: SDC = Synchro RDC = Resolver Dimensions are in inches (mm). 2.625 +- 0.015 (66.68) 0.040 +- 0.002 (1.02) VEL 14 LSB 13 S4 S3 12 11 3.125 +- 0.015 (79.38) 0.26 + 0.01 - (6.604) 10 9 8 7 6 5 4 3 Dia (Typ) + S2 SDC-630A/ST S1 or CB SDC-632A/ST INH or +15V SDC-634A/ST GND 0.430 (10.92) (Max) -15V +5V RL RH 2 1 MSB 0.20 +- 0.01 (5.08) (Typ) 2.2 +- 0.01 (55.88) 0.21 +- 0.01 (5.334) 0.25 (6.35) (Tol Noncum) (Min) BOTTOM VIEW SIDE VIEW Note: VEL is not present on the standard product. For VEL output contact factory. Note: For versions with Velocity or Built-In-Test, Please Consult Factory. FIGURE 4. SDC-630/632/634 A/ST MECHANICAL OUTLINE The information in this data sheet is believed to be accurate; however, no responsibility is assumed by Data Device Corporation for its use, and no license or rights are granted by implication or otherwise in connection therewith. Specifications are subject to change without notice. 105 Wilbur Place, Bohemia, New York 11716-2482 For Technical Support - 1-800-DDC-5757 ext. 7389 or 7413 Headquarters - Tel: (631) 567-5600 ext. 7389 or 7413, Fax: (631) 567-7358 Southeast - Tel: (703) 450-7900, Fax: (703) 450-6610 West Coast - Tel: (714) 895-9777, Fax: (714) 895-4988 Europe - Tel: +44-(0)1635-811140, Fax: +44-(0)1635-32264 Asia/Pacific - Tel: +81-(0)3-3814-7688, Fax: +81-(0)3-3814-7689 World Wide Web - http://www.ddc-web.com ILC DATA DEVICE CORPORATION REGISTERED TO ISO 9001 FILE NO. A5976 D-08/99-500 PRINTED IN THE U.S.A. 4