DC/DC Converters TEP 100 Series, 100 Watt pending Features ◆ Rugged, compact metal case ◆ Easy chassis mount ◆ Screw termina adaptor available for easy connection ◆ Wide 2:1 input voltage range u Full load operation up to 60°C with convection cooling ◆ Soft start ◆ Reverse input voltage protection ◆ Input protection filter ◆ 3-year product warranty (Models pictured with chassis mount adaptor and optional heatsink) The TEP-100 Series is a family of isolated high performance dc-dc converter modules with ultra-wide 2:1 input voltage ranges which come in a rugged, sealed metal case. These converters are suitable for a wide range of applications, but the product is designed particularly also for industrial applications where often no PCB mounting is possible but the module has to be mounted on a chassis. Four threaded M3 inserts in the module makes chassis mount or attachment of a heatsink for optimal thermal management very simple. For easy connection there is also an unique adaptor available with screw terminals. A very high efficiency allows an operating temperature up to +60°C with natural convection cooling without power derating. Further features include output voltage trimming, Remote On/Off and under voltage lockout. The very wide input voltage range and reverse input voltage protection make these converters also an interesting solution for battery operated systems. Models Order code* Input voltage Output voltage Output current max. Efficiency typ. TEP 100-2411 5.0 VDC 20.0 A 93 % TEP 100-2412 12 VDC 8.4 A 93 % TEP 100-2413 18 – 36 VDC 15 VDC 6.7 A 93 % TEP 100-2415 (24 VDC nominal) 24 VDC 4.2 A 92 % TEP 100-2416 28 VDC 3.6 A 92 % TEP 100-2418 48 VDC 2.1 A 92 % TEP 100-4811 5.0 VDC 20.0 A 93 % TEP 100-4812 12 VDC 8.4 A 93 % TEP 100-4813 36 – 75 VDC 15 VDC 6.7 A 93 % TEP 100-4815 (48 VDC nominal) 24 VDC 4.2 A 92 % TEP 100-4816 28 VDC 3.6 A 92 % TEP 100-4818 48 VDC 2.1 A 92 % * – add suffix –CM, –CMF for models with chassis mount adaptor, see last page. – add suffix –N for negative remote control, see page 3 -> Remote On/Off http://www.tracopower.com Page 1 of 6 DC/DC Converters TEP 100 Series 100 Watt Input Specifications Input current at no load 24 Vin; 5 – 15 24 Vin; 24 – 48 48 Vin; 5 – 15 48 Vin; 24 – 48 VDC VDC VDC VDC models: models: models: models: 185 mA typ. 85 mA typ. 90 mA typ. 40 mA typ. Input current at full load 24 Vin models: 4.6 A typ. 48 Vin models: 2.3 A typ. Start-up voltage / under voltage shut down 24 Vin models: 17.5 VDC / 16 VDC typ. 48 Vin models: 35.5 VDC / 34 VDC typ. Surge voltage (100 msec. max.) 24 Vin models: 50 V max. 48 Vin models: 100 V max. Conducted noise EN 55022 level A, FCC part 15, level A (chassis mount option –CFM required) ESD (electrostatic discharge) EN 61000-4-2, air ±8 kV, contact ± 6 kV, perf. criteria A Radiated immunity EN 61000-4-3, 10 V/m, perf. criteria A Fast transient / Surge EN 61000-4-4, ± 2 kV, perf. criteria A EN 61000-4-5, ± 1 kV perf. criteria A With external input capacitor e.g. Nippon chemi-con KY 200 µF, 100 V, ESR 48 mOhm or with chassis mount option –CFM Conducted immunity EN 61000-4-3, 10 Vrms, perf. criteria A Reverse voltage protection parallel diode Recommended input fuse (slow blow) 24 Vin models: 10 A 48 Vin models: 5 A Output Specifications Voltage set accuracy ±1 % Output voltage adjustment +10 % / –20 % by external resistor (see table page 3) Regulation – Input variation Vin min. to Vin max. 0.2 % max. – Load variation (0 – 100 %) 5 – 15 VDC models: 0.3 % max. 24 – 48 VDC models: 0.3 % max. Temperature coefficient ±0.02 %/K Minimum load not required Remote sense 10 % max. of Vout nom. (including tim up value) Ripple and noise (20 MHz Bandwidth) 5 12 & 15 24 & 28 48 VDC VDC VDC VDC models: models: models: models: 75 mVpk-pk max. 100 mVpk-pk max. 200 mVpk-pk max. 300 mVpk-pk max. Start up time (nominal Vin and constant resistive load) 25 ms typ. (at power On or remote On) Transient response (25% load step change) 200 µs typ. Output current limitation at 110 -140 % of Iout max. Over voltage protection at 115 -130 % of Vout nom. Short circuit protection indefinite, automatic recovery Capacitive load http://www.tracopower.com 1000 µF max. Page 2 of 6 DC/DC Converters TEP 100 Series 100 Watt General Specifications Temperature ranges – Operating –40°C to +75°C – Casing temperature +105°C max. – Storage –55°C to +125°C Thermal impedance – without Heatsink 6.7°C/W – with Heatsink 4.7°C/W Derating See derating graphs page 4 Over temperature protection at 115°C Thermal shock acc. MIL-STD-810F Humidity (non condensing) 95 % rel H max. Reliability, calculated MTBF (MIL-HDBK-217F, 25°C, ground benign) 75‘000 h Isolation voltage (60sec.) – Input/Output 2’250 VDC (basic insulation) – Input/Case 1’500 VDC Isolation capacity – Input/Output 2500 pF max. Isolation resistance – Input/Output (500 VDC) >1 GOhm min. Switching frequency 300 kHz typ. (puls width modulation) Safety standards UL 60950-1 , IEC 60950-1, EN 60950-1 Safety approvals (pending) UL 60950-1, CB- test report Remote On/Off – positive logic (standard) – On: – Off: – negative logic (option -N) – On: – Off: – Off idle current: 3 to 12 VDC or open circuit 0 to 1.2 VDC or short circuit pin 1 and 3 0 to 1.2 VDC or short circuit pin 1 and 3 3 to 12 VDC or open circuit 3 mA External output trimming: Trim up Trim down 7 6 Ru 8 Rd 7 Rd 5 VDC 12 VDC 15 VDC 24 VDC 28 VDC 48 VDC +5% 62 180 240 390 470 820 + 10 % 33 91 120 200 240 430 Rd any output - 10 % 8.2 - 20 % 3.0 closest resistor out of the E24 array [kOhm] All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 3 of 6 DC/DC Converters TEP 100 Series 100 Watt Output Power Derating Models with heatsink Models without heatsink 24 Vin models: Output 5–15 VDC 24 Vin models: Output 5–15 VDC 24 Vin models: Output 24–48 VDC 24 Vin models: Output 24–48 VDC 48 Vin models: Output 5–15 VDC 48 Vin models: Output 5–15 VDC 48 Vin models: Output 24–48 VDC 48 Vin models: Output 24–48 VDC http://www.tracopower.com Page 4 of 6 DC/DC Converters TEP 100 Series 100 Watt General Specifications Casing material metal Potting material silicon (UL94V-0 rated) Base material FR4 Vibration acc. MIL-STD-810F Dimensions TEP 100 module 4 x M3 THD (trough hole) 1 2 2.00 (50.80) 6 8 4 9 1.00 (25.40) 3 0.70 (17.78) 7 0.30 Bottom view (7.62) 2.40 (61.0) 5 Pin-Out Pin 0.19 (4.8) 1.90 (48.26) Weight: 97g (3.42 oz) (0.6) 0.023 0.5 Pin diameter pin 5 & 9: 0.08 (2.0) Pin diameter other pins: 0.04 (1.0) (5.1) 0.20 (12.7) 2.28 (57.9) 0.95 – Vin 2 Case 3 Remote On/Off 4 + Vin 5 – Vout 6 – Sense* 7 Trim 8 + Sense* 9 + Vout (11.4) *Sense line to be connected to the output either at the module or at the load under regard of polarity. (24.2) 0.45 TEP-HS1 Heatsink (pictured with heatsink mounted) 1 2.28 (57.9) 2.40 (61.0) Order code: TEP-HS1 Includes heatsink with termal pad and mounting screws For to order modules with mounted heatsink ask factory. Top view Weight: 135g (4.76 oz) (Heatsink + Converter) Dimensions in Inch, () = mm Tolerances ±0.02 (0.5) Pin pich tolerances ±0.01 (0.25) Mounting hole pich tolerances ±0.01 (0.25) All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated. http://www.tracopower.com Page 5 of 6 DC/DC Converters TEP 100 Series 100 Watt Chassis Mount Adaptor TEP 100 module with chassis mount adabtor (suffix –CM or –CMF) For easy chassis mounting the converter modules can be supplied with an adaptor option consisting of a screw terminal connection board (soldered to converter pins)and a chassis mount adaptor. In addition this Chassis mount option is available with an EMI-filter(see EMI specification) (17.3) 0.68 1.10 (28.0) Suffix –CM: Chassis mount adaptor Suffix –CMF: Chassis mount adaptor with EMI filter (17.3) 0.68 1.18 (30.0) 1.90 (48.3) 2.40 (61.0) 0.14 Please note that adaptors cannot be ordered as seperate items but are factory assembled. 2.126 (54.0) 1.02 (25.9) (3.5) Connection 1.31 (33.3) 3.071 (78.0) 3.35 (85.0) Pin (3.5) 0.14 *Sense line to be connected to the output either at the module or at the load under regard of polarity. 1 – Vin 2 Case 3 Remote On/Off 4 + Vin 5 – Vout 6 – Sense* 7 Trim 8 + Sense* 9 + Vout 4 x Ø0.17 (4.3) Specifications can be changed any time without notice. Dimensions in Inch, () = mm Tolerances ±0.02 (0.5) Mounting hole pich tolerances ±0.01 (0.25) Rev. 03/09 Jenatschstrasse 1 · CH-8002 Zurich · Switzerland Tel. +41 43 311 45 11 · Fax +41 43 311 45 45 · [email protected] · www.tracopower.com Page 6 of 6