Vicor V300B5E375B Fastrak mini e-grade family Datasheet

45
Data Sheet
FasTrak Mini E-Grade Family
DC-DC Converter Module
Features
•
•
•
•
•
•
•
•
•
Input voltages: 24, 48, 300 & 375 V
DC outputs: 3.3 V – 48 V
Programmable output: 10 to 110%
Regulation: ±0.5% no load to full load
Efficiency: Up to 88%
Max operating temp: 100°C, full load
Power Density: Up to 120 W/cubic Inch
Parallelable, with N+M fault tolerance
Low noise ZCS/ZVS architecture
Product Overview
These DC-DC converter modules use
advanced power processing, control and
packaging technologies to provide the
performance, flexibility, reliability and
cost effectiveness of a mature power
component. High frequency ZCS/ZVS
switching provide high power density
with low noise and high efficiency.
Off-line systems with autoranging or
PFC front-ends, industrial and process
control, distributed power, medical, ATE,
communications, defense, aerospace
Part Numbering
e.g. V300B12E250BL2
B
Input Voltage
24:
48:
300:
375:
18 – 36 Vin
36 – 75 Vin
180 – 375 Vin
250 – 425 Vin
Input
24 V
48 V
300 V
375 V
Absolute Maximum Ratings
Parameter
Applications
V
Shown actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
E
Output Voltage
3V3: 3.3V
5: 5 V
12: 12 V
15: 15 V
24: 24 V
28: 28 V
48: 48 V
Output Power (Watts)
3.3 Vout
5 Vout
>5 Vout
150
200
200
150
200
250
150
200
250
150
200
250
B
Pin Style
Blank: Short
Tin/Lead
L: Long Tin/Lead
S:Short Gold
N: Long Gold
Baseplate
Blank: Slotted
1: Threaded
2: Through-hole
Rating
Unit
-0.5 to +36
Vdc
48 Vin
-0.5 to +75
Vdc
300 Vin
-0.5 to +375
Vdc
375 Vin
+In to –In voltage
24 Vin
-0.5 to +425
Vdc
PC to –In voltage
-0.5 to +7.0
Vdc
PR to –In voltage
-0.5 to +7.0
Vdc
SC to –Out voltage
-0.5 to +1.5
Vdc
–Sense to –Out voltage
1.0
Vdc
Isolation voltage (in to out)
3000
Vrms
Isolation voltage (in to base)
1550
Vrms
Isolation voltage (out to base)
500
Vrms
Operating temperature
-10 to +100
°C
Storage temperature
-20 to +125
°C
Pin soldering temperature
500 (260)
°F (°C)
<5 sec; wave solder
Pin soldering temperature
750 (390)
°F (°C)
<7 sec; hand solder
5 (0.57)
in-lbs (N-m)
Mounting torque
For a description of pin options, see
page 6.Baseplate options include slotted
flanges, threaded and through-hole. See
page 7 for dimensions. For other package
sizes and powerlevels, see the FasTrak
Maxi (full size) and FasTrak Micro
(quarter size) datasheets
Notes
6 each, # 4-40 or M3
Thermal Resistance and Capacity
Parameter
Min
Typ
Max
Unit
Baseplate to sink; flat, greased surface
0.16
°C/Watt
Baseplate to sink; thermal pad (P/N 20263)
0.14
°C/Watt
Baseplate to ambient
8.0
°C/Watt
Baseplate to ambient; 1000 LFM
1.9
°C/Watt
Thermal capacity
83
Watt-sec/°C
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
FasTrak Mini E-Grade Family
Set your site on VICOR at www.vicorpower.com
Rev. 1.0
Page 1 of 8
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output load (resistive) and baseplate temperature,
unless otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate.
MODULE OPERATING SPECIFICATIONS
Parameter
Min
Typ
Max
Surge Withstand
Unit
Notes
24 Vin
18
24
36
50
Vdc
<100 ms surge withstand
48 Vin
36
48
75
100
Vdc
300 Vin
180
300
375
400
Vdc
375 Vin
250
375
425
500
Vdc
Input voltage
Output voltage setpoint
±1
%
Nominal input; full load; 25°C
MODULE OUTPUT VOLTAGE RELATED SPECIFICATIONS
Parameter
3.3V
5V
12V
15V
24V
28V
48V
Unit
Notes
Efficiency (typ.)
80.0
83.5
85.5
87.0
88.0
89.0
90.0
%
Nominal input; 80% load; 25°C
Ripple and noise, p-p (typ.)
60
70
130
90
80
65
50
mV
Nominal input; full load;
25°C; 20 MHz BW
Output OVP setpoint (nom.)
4.3
6.3
14.3
17.8
28.1
32.7
55.7
Volts
25°C; recycle input voltage to
restart ( 1 minute off )
Dissipation, standby (typ.)
5.6
6.2
8.0
8.0
6.0
7.4
8.5
Watts
No load; nominal input
Load regulation (max.)
0.5
0.5
0.5
0.5
0.5
0.5
0.5
±% Vout
Current limit (typ.)
125
125
125
125
125
125
125
% Iout
Output voltage 95% of nominal
Short circuit current (typ.)
125
125
125
125
125
125
125
% Iout
Output voltage <250 mV
No load to full load; nominal input
MODULE INPUT SPECIFICATIONS
Parameter
24 Vin
48 Vin
300 Vin
375 Vin
Units
Notes
Undervoltage turn-on
17.5
34.9
175
243
Vdc
Typical value
Undervoltage turn-off
15.3
30.5
153
212
Vdc
Typical value
Overvoltage turn-off/on
37.8
78.8
N/A
446
Vdc
Typical value
Unit
Notes
Note: 300 Vin models do not have overvoltage turn-off.
MODULE OUTPUT SPECIFICATIONS
Parameter
Min
Line regulation
Typ
Max
±0.5
%
Temperature regulation
±0.005
% / °C
Power sharing accuracy
±5
%
10 to 100% of full load
%
Of nominal output voltage. For trimming below
90% of nominal, a minimum load of 10% of
maximum rated power may be required.
Programming range
10
110
Low line to high line; full load
Over operating temperature range
Note: For important information relative to applications where the converter modules are subject to continuous dynamic loading,
contact Vicor applications engineering at 800-927-9474.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
FasTrak Mini E-Grade Family
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Rev. 1.0
Page 2 of 8
ELECTRICAL CHARACTERISTICS, continued
MODULE CONTROL SPECIFICATIONS
Parameter
Min
Typ
Max
Unit
Notes
PRIMARY SIDE (PC = Primary Control; PR = Parallel)
PC bias voltage
current limit
5.50
1.5
5.75
2.1
6.00
3.0
Vdc
mA
PC current = 1.0 mA
PC voltage = 5.5V
PC module disable
2.3
2.6
2.9
Vdc
Must be able to sink ≥4 mA. See Fig. 1
4
7
ms
0.5
Vavg
UV, OV, OT, module fault. See Figs. 2 and 4
6.1
Volts
PR load >30 ohms, < 30 pF
PC module enable delay
PC module alarm
PR emitter amplitude
5.7
5.9
PR emitter current
150
PR receiver impedance
375
500
625
ohms
25°C
PR receiver threshold
2.4
2.5
2.6
Volts
Minimum pulse width: 20ns
12
modules
Without PR buffer amplifier
mA
PR drive capability
SECONDARY SIDE (SC = Secondary Control)
SC bandgap voltage
1.21
1.23
1.25
Vdc
SC resistance
990
1000
1010
ohms
SC capacitance
SC module alarm
Referenced to –Sense
0.033
µF
0
Vdc
With open trim; referenced to –Sense. See Fig. 6
Max
Unit
Notes
0.5
Vdc
0.25V per leg (senses must be closed)
MODULE GENERAL SPECIFICATIONS
Parameter
Min
Typ
Remote sense (total drop)
Isolation voltage (in to out)
3000
Vrms
Complies with reinforced insulation requirements
Isolation voltage (in to base)
1550
Vrms
Complies with basic insulation requirements
Isolation voltage (out to base)
500
Vrms
Complies with operational insulation requirements
Isolation resistance (in to out)
10
Weight
Temperature limiting
Agency Approvals
3.7 (104)
100
115
cULus, TÜV, CE
megohms
4 (112)
ounces (grams)
°C
See Figs. 2 and 4
UL60950, CSA0950, EN60950, IEC60950.
With a fuse in series with the +Input
Note:
Specifications are subject to change without notice.
The latest data sheets for individual models are available on the Vicor website at vicorpower.com.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
FasTrak Mini E-Grade Family
Set your site on VICOR at www.vicorpower.com
Rev. 1.0
Page 3 of 8
CONTROL FUNCTIONS - PC PIN
Module Enable/Disable
Module Alarm
The module may be disabled by pulling PC below 2.3V with
respect to the –Input. This may be done with an open collector
transistor, relay, or optocoupler. Multiple converters may be
disabled with a single transistor or relay either directly or via
“OR’ing” diodes. See Figure 1.
The module contains “watchdog” circuitry which monitors
input voltage, operating temperature and internal operating
parameters. In the event that any of these parameters are
outside of their allowable operating range, the module will shut
down and PC will go low. PC will periodically go high and the
module will check to see if the fault (as an example,
overtemperature) has cleared. If the fault has not been cleared,
PC will go low again and the cycle will restart. The SC pin will
go low in the event of a fault and return to its normal state after
the fault has been cleared. See Figures 2 and 4.
Primary Auxiliary Supply
At 5.7V, PC can source up to 1.5mA. In the example shown in
Figure 3, PC powers a module enabled LED.
+In
+In
+Out
SW1
+S
PC
PR
2-20ms typ.
f (VIN)
SW3
1K
SC
–S
5.7Vdc
(0-3mA)
–In
–Out
SW2
+Out
+S
50Ω
SW1, 2, & 3
shown in
"Fault" position
PR
–S
–In
Auto
Restart
PC
SC
Disable
Input Undervoltage
Input Overvoltage
Overtemperature
Module Faults
1.23
Vdc
6K
–Out
Disable = PC <2.3V
Figure 1—Module enable/disable.
Figure 2—PC/SC module alarm logic.
+In
+Out
PC
"Module
Enabled"
Fault
+S
PC
40μs typ.
5.7V
SC
4kΩ
PR
–S
–In
–Out
SC
Figure 3—LED on-state indicator.
Optocoupler
1.23V
Figure 4—PC/SC module alarm timing.
+In
+Out
+In
PC
+S
PC
SC
4kW
2-20ms typ.
+Out
+S
SC
PR
–S
PR
–S
–In
–Out
–In
–Out
Figure 5—Isolated on-state indicator.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Alarm
1.00V
Figure 6—Secondary side on-state indicator.
FasTrak Mini E-Grade Family
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Rev. 1.0
Page 4 of 8
CONTROL FUNCTIONS - SC PIN
Output Voltage Programming
The output voltage of the converter can be adjusted or
programmed via fixed resistors, potentiometers or voltage
DACs. See Figures 7 and 8.
+Out
+Out
+S
+S
Error
Amp
SC
–S
1kΩ
0.033
μF
RD
Trim Down
Load
Error
Amp
SC
RU
Trim Up
Load
–S
1kΩ
0.033
μF
–Out
–Out
1.23V
1.23V
RD (ohms) =
1,000 Vout
Vnom - Vout
RU (ohms) =
1,000 (Vout-1.23) Vnom
1.23 (Vout-Vnom)
–1,000
Figure 7—Output voltage trim down circuit.
Figure 8—Output voltage trim up circuit.
Trim Down
Trim Up
1. This converter is not a constant power device – it has a
constant current limit. Hence, available output power is
reduced by the same percentage that output voltage is
trimmed down. Do not exceed maximum rated output current.
1. The converter is rated for a maximum delivered power. To ensure
that maximum rated power is not exceeded, reduce maximum
output current by the same percentage increase in output voltage.
2. The trim down resistor must be connected to the –Sense pin.
2. The trim up resistor must be connected to the +Sense pin.
3. Do not trim the converter above maximum trim range
(typically +10%) or the output over voltage
protection circuitry may be activated.
Trim resistor values calculated automatically:
On-line calculators for trim resistor values are available
on the vicor website at: vicorpower.com/tools.html.
Resistor values can be calculated for fixed trim up, fixed
trim down and for variable trim up or down cases for both
1st and 2nd Generation DC-DC converters.
In addition to trimming information, the web site and the
Applications Manual also include design tips, applications
circuits, EMC suggestions, thermal design guidelines and
PDF data sheets for all available Vicor products.
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
FasTrak Mini E-Grade Family
Set your site on VICOR at www.vicorpower.com
Rev. 1.0
Page 5 of 8
CONTROL FUNCTIONS - PR PIN
Parallel Operation
The PR pin supports paralleling for increased power with N+1
(N+M) redundancy and phased array capability. Modules of
the same input voltage, output voltage, and power level will
current share if all PR pins are suitably interfaced.
Compatible interface architectures include the following:
DC coupled single-wire interface. All PR pins are directly
connected to one another. This interface supports current
+Out
+In
PC
+S
PC
Module
1
0.001µF
SC
PR
–In
PR
–In
–Out
+In
+Out
+In
+Out
PC
+S
PC
0.001µF
SC
Module
2
PR
–In
+In
Module
N+1
PC
PR
–In
+Out
+S
SC
–S
–Out
+S
Module 2
(up to 12)
SC
–S
PR
–S
–In
–Out
–In
–Out
Ground plane
Figure 10—AC coupled single-wire interface.
• The +Out and –Out power buses
should be designed to minimize
and balance parasitic impedance
from each module output to the
load.
+S
–S
+S
Load
–S
–S
+Out
+S
SC
–S
–Out
–S
PR
+S
+In
PC
SC
–S
Figure 9—DC coupled single-wire interface.
PC
+S
Module
1
–Out
Ground plane
Module
1
+Out
–In
Module 2
(up to 12)
+Out
+S
SC
–S
–Out
AC coupled single-wire interface. All PR pins are connected
to a single communication bus through 0.001µF (500V)
capacitors. This interface supports current sharing and is fault
tolerant except for the communication bus. See Figure 10.
+In
PR
+In
sharing but is not fault tolerant. Minus In pins must be tied to
the same electric potential. See Figure 9.
• The +Sense pins should be tied
to the same point on the +Out
power bus; the –Sense pins
should be tied to the same point
on the –Out power bus.
• At the discretion of the power
system designer, a subset of all
modules within an array may be
configured as slaves by shorting
SC to –S.
+In
+Out
+S
PC
SC
PR
–In
–S
–Out
• OR’ing diodes may be inserted in
series with the +Out pins of each
module to provide
module output fault tolerance.
Figure 11—N+1 module array output connections.
+Sense from
other modules
in the array
Figure 12—OR’ing diodes connections.
PIN STYLES *
Designator
Description
Notes
(None)
Short solder
Requires in-board, mounting
L
Long solder
On-board mounting for 0.065" boards
S
Short ModuMate
SurfMate or in-board socket mounting – RoHS compliant
N
Long ModuMate
On-board socket mounting – RoHS compliant
* Pin style designator follows the “B” after the output power and precedes the baseplate designator.
Ex. V375A24C600BN — Long ModuMate Pins
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
FasTrak Mini E-Grade Family
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Rev. 1.0
Page 6 of 8
MECHANICAL DRAWINGS
MODULE OUTLINE
Converter Pins
No. Function Label
1
+In
+
Primary
2
PC
Control
3
Parallel
PR
4
–In
–
5
–Out
–
6
8
9
0.01
style 2 & 3
baseplates only
(4X)***
0.300 ±0.015
7,62 ±0,38
–S
Secondary
Control
+Sense
+Out
2.20
55,9
1.74
44,2
0.23
(REF)
5,8
2.000
50,80
0.49
12,4
0.12* 0.20**
3,1 5,1
0.10
2,5
0.15
X 45˚
3,81
CHAMFER
Pin CL
1
0.300 ±0.015
7,62 ±0,38
SC
2
3
4
(ALL MARKINGS
THIS SURFACE)
7
–Sense
0.50 ±0.02
12,7 ±0,5
+S
+
0.35 (2X)
8,8
1.900
48,26
Pin CL
2.28 1.30
57,9 33,0
ALUMINUM
BASEPLATE
0.65
16,5
FULL R (6X)
0.130
3,30
9
8
7
6
0.150 DIA,(2X)
3,81
0.080 DIA,(7X)
2,03
0.400
10,16
0.700
17,78
1.000
25,40
1.400
35,56
Slotted
or
(6X)
5
0.43
10,9
0.06
R
(3X)
1,5
0.54
(9X)
13,7
Short Pin
0.62
(9X)
15,7
Long Pin
Use a 4-40 Screw (6X)
Torque to:
5 in-lbs
.57 N-m
2.20
55,9
(REF.)
Threaded
4-40 UNC-2B (6X)
*
**
***
CL
or
Thru Hole
#30 Drill Thru (6X)
(0.1285)
Style 1 baseplate only
Style 2 & 3 baseplates
Reserved for Vicor accessories. Not for mounting
Center line
ALL MARKINGS
THIS SURFACE
PCB MOUNTING SPECIFICATIONS
PCB THICKNESS
R
0.062 ±0.010
1,57 ±0,25
PLATED
THRU HOLE
DIA
1.790
45,47
0.06
(4X)
1,5
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
ALUMINUM
BASEPLATE
PINS STYLES
SOLDER:TIN/LEAD
HOT SOLDER DIPPED
MODUMATE: GOLD PLATED COPPER
0.158
4,01
1
2
3
4
1.584*
40,23
1.900*
48.26
48,26
9
8
7
6
5
0.400*
10,16
0.43
10,9
0.700*
17,78
0.195
4,95
INBOARD
SOLDER
MOUNT
0.53
13,5
Unless otherwise specified,
dimensions are in inches
mm
Decimals
1.000*
25,40
1.400*
35,56
0.XX
* DENOTES
±0.003
TOL =
±0,08
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
Tol.
Angles
±0.01
±0.25
0.XXX
±1°
±0.005
±0.127
FasTrak Mini E-Grade Family
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Rev. 1.0
Page 7 of 8
Vicor’s comprehensive line of power solutions includes modular, high
density DC-DC converters and accessory components, configurable power
supplies, and custom power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is
assumed by Vicor for its use. No license is granted by implication or otherwise under any patent or patent
rights of Vicor. Vicor components are not designed to be used in applications, such as life support systems,
wherein a failure or malfunction could result in injury or death. All sales are subject to Vicor’s Terms and
Conditions of Sale, which are available upon request.
Specifications are subject to change without notice.
45
Component Solutions
for Your Power System
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
978-470-2900
Fax: 978-475-6715
Email
Vicor Express: [email protected]
Technical Support: [email protected]
Vicor Corp. Tel: 800-735-6200, 978-470-2900 Fax: 978-475-6715
FasTrak Mini E-Grade Family
Set your site on VICOR at www.vicorpower.com
Rev. 1.0
9/05
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