VSMP Series (0603, 0805, 1206, 1506, 2010, 2018, 2512) (Z-Foil) Vishay Foil Resistors Ultra High Precision Foil Wraparound Surface Mount Chip Resistor with TCR of ± 0.05 ppm/°C and Power Coefficient of 5 ppm at Rated Power and Load Life Stability of ± 0.005 % (50 ppm) FEATURES Top View (for date code print specification please refer to table 2) INTRODUCTION VSMP Series is the industry’s first device to provide high rated power and excellent load life stability along with extremely low TCR — all in one resistor. One of the most important parameters influencing stability is the Temperature Coefficient of Resistance (TCR). Although the TCR of foil resistors is considered extremely low, this characteristic has been further refined over the years. The VSMP Series utilizes ultra high precision Bulk Metal® Z-Foil. The Z-Foil technology provides a significant reduction of the resistive element’s sensitivity to ambient temperature variations (TCR) and to self heating when power is applied (Power Coefficient of Resistance, or PCR). Along with the inherently low PCR and TCR, Z-Foil technology also provides remarkably improved load life stability, low noise and tight tolerances. The VSMP resistor has a full wraparound termination which assures secure contact during the manufacturing process, as well as providing stability during multiple thermal cyclings. Temperature coefficient of resistance (TCR): 0.05 ppm/°C typical (0 °C to + 60 °C) 0.2 ppm/°C typical (- 55 °C to + 125 °C, + 25 °C ref.) Resistance tolerance: to ± 0.01 % Power coefficient “R due to self heating”: 5 ppm at rated power Power rating: to 750 mW at + 70 °C (see table 3) Load life stability: to ± 0.005 % at 70 °C, 2000 h at rated power Resistance range: 5 to 125 k (for lower or higher values, please contact us) Vishay Foil resistors are not restricted to standard values, we can supply specific “as required” values at no extra cost or delivery (e.g. 1K2345 vs. 1K) Thermal stabilization time < 1 s (nominal value achieved within 10 ppm of steady state value) Electrostatic discharge (ESD) at least to 25 kV Short time overload: 0.005 % Non inductive, non capacitive design Rise time: 1 ns effectively no ringing Current noise: 0.010 µVRMS/V of applied voltage (< - 40 dB) Voltage coefficient < 0.1 ppm/V Non inductive: < 0.08 µH Non hot spot design Terminal finishes available: lead (Pb)-free, tin/lead alloy Matched sets are available on request Prototype quantities available in just 5 working days or sooner. For more information, please contact [email protected] Vishay Foil Resistors' (VFR) application engineering department is available to advise and make recommendations. For non-standard technical requirements and special applications, please contact VFR using the e-mail address in the footer below. RESISTANCE VALUE () 250to 125K 100to < 250 50to < 100 25to < 50 10to < 25 5 to < 10 TOLERANCE (%) ± 0.01 ± 0.02 ± 0.05 ± 0.1 ± 0.25 ± 0.5 TYPICAL TCR AND MAX. SPREAD (ppm/°C) ± 0.2 ± 1.8 ± 0.2 ± 1.8 ± 0.2 ± 2.8 ± 0.2 ± 3.8 ± 0.2 ± 3.8 ± 0.2 ± 7.8 Note (1) For tighter performances and non-standard values lower than 5 and above 125K, please contact VFR’s application engineering using the e-mail addresses in the footer below Document Number: 63060 Revision: 29-Oct-2012 FIGURE 1 - POWER DERATING CURVE Percent of Rated Power TABLE 1 - TOLERANCE AND TCR VS. RESISTANCE VALUE (1) (- 55 °C to + 125 °C, + 25 °C Ref.) + 70 °C - 55 °C 100 75 50 25 0 - 75 - 50 - 25 0 + 25 + 50 + 75 + 100 + 125 + 150 + 175 Ambient Temperature (°C) * Pb containing terminations are not RoHS compliant; exemptions may apply For any questions, contact: [email protected] www.vishayfoilresistors.com 1 VSMP Series (0603, 0805, 1206, 1506, 2010, 2018, 2512) (Z-Foil) Vishay Foil Resistors FIGURE 2 - TRIMMING TO VALUES (Conceptual Illustration) FIGURE 3 - TYPICAL RESISTANCE/ TEMPERATURE CURVE + 400 + 300 + 200 Current Path Before Trimming Interloop Capacitance Reduction in Series + 100 ΔR 0 R (ppm) - 100 Current Path After Trimming Trimming Process Removes this Material from Shorting Strip Area Changing Current Path and Increasing Resistance Mutual Inductance Reduction due to Change in Current Direction 0.05 ppm/°C - 200 - 0.1 ppm/°C 0.1 ppm/°C - 300 0.14 ppm/°C - 400 - 0.16 ppm/°C 0.2 ppm/°C - 500 - 55 - 25 0 + 25 + 60 + 75 + 100 + 125 Ambient Temperature (°C) and TCR Chord Slopes for Different Temperature Ranges Note • The TCR values for < 100 are influenced by the termination composition and result in deviation from this curve Note: Foil shown in black, etched spaces in white TABLE 2 - DIMENSIONS AND LAND PATTERN in Inches (Millimeters) Top View Date Code2 (Year/Week) Recommended Land Pattern L Footprint X G W T Z D CHIP SIZE 0603 0805 1206 1506 2010 2018 2512 L ± 0.005 (0.13) 0.063 (1.60) 0.080 (2.03) 0.126 (3.20) 0.150 (3.81) 0.198 (5.03) 0.204 (5.18) 0.249 (6.32) W ± 0.005 (0.13) 0.032 (0.81) 0.050 (1.27) 0.062 (1.57) 0.062 (1.57) 0.097 (2.46) 0.184 (4.67) 0.127 (3.23) THICKNESS MAXIMUM 0.025 (0.64) 0.025 (0.64) 0.025 (0.64) 0.025 (0.64) 0.025 (0.64) 0.025 (0.64) 0.025 (0.64) D ± 0.005 (0.13) 0.011 (0.28) 0.015 (0.38) 0.020 (0.51) 0.020 (0.51) 0.025 (0.64) 0.018 (0.46) 0.032 (0.81) Z (1) G (1) X (1) 0.102 (2.59) 0.122 (3.10) 0.175 (4.45) 0.199 (5.05) 0.247 (6.27) 0.248 (6.3) 0.291 (7.39) 0.031 (0.78) 0.028 (0.71) 0.059 (1.50) 0.083 (2.11) 0.115 (2.92) 0.146 (3.71) 0.150 (3.81) 0.031(0.78) 0.050 (1.27) 0.071 (1.80) 0.071 (1.80) 0.103 (2.62) 0.184 (4.67) 0.127 (3.23) Note (1) Land Pattern Dimensions are per IPC-7351A (2) The date code printing applies to all resistor sizes except for 0603 TABLE 3 - SPECIFICATIONS CHIP SIZE RATED POWER (mW) at + 70 °C MAX. WORKING VOLTAGE ( P R ) RESISTANCE RANGE ()* MAXIMUM WEIGHT (mg) 0603 0805 1206 1506 2010 2018 2512 100 200 300 300 500 750 750 20 V 40 V 87 V 95 V 187 V 122 V 220 V 100 to 4K 5to 8K 5to 25K 5to 30K 5to 70K 5to 20K 5to 125K 3 6 11 12 27 40 40 * For non standard values please contact VFR’s application engineering using the e-mail addresses in the footer below. www.vishayfoilresistors.com 2 TABLE 4 - LOAD LIFE STABILITY (+ 70 °C for 2000 h) CHIP SIZE 0603 0805 1206, 1506 2010 2018 2512 For any questions, contact: [email protected] MAXIMUM R LIMITS ± 0.005 % at 50 mW ± 0.01 % at 100 mW ± 0.005 % at 100 mW ± 0.01 % at 200 mW ± 0.005 % at 150 mW ± 0.01 % at 300 mW ± 0.005 % at 200 mW ± 0.01 % at 500 mW ± 0.005 % at 500 mW ± 0.01 % at 750 mW ± 0.005 % at 500 mW ± 0.01 % at 750 mW Document Number: 63060 Revision: 29-Oct-2012 VSMP Series (0603, 0805, 1206, 1506, 2010, 2018, 2512) (Z-Foil) Vishay Foil Resistors TABLE 5 - PERFORMANCES TEST OR CONDITIONS Thermal Shock, 100 x (- 65 °C to + 150 °C) Low Temperature Operation, - 65 °C, 45 min at Pnom Short Time Overload, 6.25 x Rated Power, 5 s High Temperature Exposure, + 150 °C, 100 h Resistance to Soldering Heat Moisture Resistance Load Life Stability + 70 °C for 2000 h at Rated Power MIL-PRF-55342 CHARACTERISTIC E R LIMITS ± 0.1 % ± 0.1 % ± 0.1 % ± 0.1 % ± 0.2 % ± 0.2 % ± 0.5 % TYPICAL R LIMITS ± 0.005 % (50 ppm) ± 0.005 % (50 ppm) ± 0.005 % (50 ppm) ± 0.01 % (100 ppm) ± 0.005 % (50 ppm) ± 0.005 % (50 ppm) ± 0.005 % (50 ppm) MAXIMUM R LIMITS (1) ± 0.01 % (100 ppm) ± 0.01 % (100 ppm) ± 0.01 % (100 ppm) ± 0.02 % (200 ppm) ± 0.01 % (100 ppm) ± 0.02 % (200 ppm) ± 0.01 % (100 ppm) Note (1) As shown + 0.01 to allow for measurement errors at low values FIGURE 4 - RECOMMENDED MOUNTING Notes (1) IR and vapor phase reflow are recommended. (2) Avoid the use of cleaning agents which could attack epoxy resins, which form part of the resistor construction (3) Vacuum pick up is recommended for handling (4) If the use of a soldering iron becomes necessary, precautionary measures should be taken to avoid any possible damage / overheating of the resistor * Recommendation: The solder fillet profile should be such as to avoid running over the top metallization ΔR/R (ppm) FIGURE 5 - VSMP0603 100 CYCLE THERMAL SHOCK - 65 °C TO 150 °C, 10 UNITS EACH VALUE * FIGURE 6 - LOAD LIFE TEST FOR 10,000 HRS @0.3W, +70°C; VSMP 1206, N=40 100 500 80 400 60 300 200 40 100 20 R (ppm) 0 0 10R 0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 -100 1K 12K - 20 -200 - 40 VSMP0603 100R VSMP0603 1K VSMP0603 5K -300 -400 -500 Time (hrs) CRYOGENIC TEST Different expansion/contraction rates of composite materials in resistors may induce discontinuities during temperature excursions that are not evident at temperature extremes, making an unreliable resistor appear normal. A good resistor must also return to its initial value with no resistance drift. In this demo, a VFR VSMP0805 precision resistor is monitored through the range of +25°C, down to -196°C and back up to +25°C. Results confirm the VSMP0805 exhibits only 5 ppm/°C TCR, experiences no discontinuities, and returns to its exact same starting value, showing absolutely no change in resistance (< 1 ppm measurement accuracy). Document Number: 63060 Revision: 29-Oct-2012 FIGURE 7 - PRECISION RESISTOR IN CRYOGENIC CONDITIONS ONLY 5 PPM/°C (PRODUCT DEMO) For any questions, contact: [email protected] www.vishayfoilresistors.com 3 VSMP Series (0603, 0805, 1206, 1506, 2010, 2018, 2512) (Z-Foil) Vishay Foil Resistors PULSE TEST TEST DESCRIPTION All parts are baked at +125°C for 1 hour and allowed to cool at room temperature for 1 hour, prior to testing. By using an electrolytic 0.01µF capacitor charged to 1200 VDC, a single pulse was performed on 30 units of 1206, 10 k of Surface Mount Vishay Foil resistor and Thin Film resistor. The units were allowed time to cool down, after which the resistance measurements were taken and displayed in ppm deviation from the initial reading. TEST RESULTS FIGURE 8 - PULSE TEST DESCRIPTION Catastrophic Damage - occurs when the ESD event causes the device to immediately stop functioning. This may occur after one or a number of ESD events with diverse causes, such as human body discharge or the mere presence of an electrostatic field. Latent Damage - occurs when the ESD event causes moderate damage to the device, which is not noticeable, as the device appears to be functioning correctly. However, the load life of the device has been dramatically reduced, and further degradation caused by operating stresses may cause the device to fail during service. Latent damage is the source for greatest concern, since it is very difficult to detect by re-measurement or by visual inspection, because damage may have occurred under the external coating. TEST DESCRIPTION 2!! #$ !! +/ "* FIGURE 9 - PULSE TEST RESULTS AT 1200 VDC* By using an electrolytic 500 pF capacitor charged up to 4500 V, pulses were performed on 10 units of 1206, 10 k of three different Surface Mount Chip Resistors technologies, with an initial voltage spike of 2500 V (Figure 10). The units were allowed time to cool down, after which the resistance measurements were taken and displayed in ppm deviation from the initial readings. Readings were then taken in 500 V increments up to 4500 V. FIGURE 10 - ESD TEST DESCRIPTION 2500 V to 4500 V 1 MΩ 140000 120000 100000 ΔR (ppm) Thin Film 80000 Bulk Metal® Foil 60000 500 pF Size: 1206 Value: 10K n = 30 40000 Rx 20000 0 0 5 10 -20000 15 20 25 30 Resistor # Note: Average of 30 units yielded deviation of 30 723 ppm of the Thin Film vs –14 ppm for the Bulk Metal® Foil DMM * Note: Average of 30 units yielded deviation of 30,723 ppm of the Thin Film vs. -14 ppm for the Bulk Metal® Foil ELECTROSTATIC DISCHARGE (ESD) ESD can be categorized into three types of damages: Parametric Failure - occurs when the ESD event alters one or more device parameters (resistance in the case of resistors), causing it to shift from its required tolerance. This failure does not directly pertain to functionality; thus a parametric failure may be present while the device is still functional. www.vishayfoilresistors.com 4 TABLE 6 - ESD TEST RESULTS (AVERAGE OF 10 UNITS) VOLTS ∆R (%) THICK FILM THIN FILM FOIL 2500 -2.7 97 <0.005 3000 -4.2 366 <0.005 3500 -6.2 OPEN <0.005 4000 -7.4 OPEN <0.005 4500 -8.6 OPEN <0.005 For any questions, contact: [email protected] Document Number: 63060 Revision: 29-Oct-2012 VSMP Series (0603, 0805, 1206, 1506, 2010, 2018, 2512) (Z-Foil) Vishay Foil Resistors TABLE 7- GLOBAL PART NUMBER INFORMATION (1) NEW GLOBAL PART NUMBER: Y162612K7560T9R (preferred part number format) DENOTES PRECISION VALUE CHARACTERISTICS Y R = K = k 0 = standard 9 = lead (Pb)-free 1 to 999 = custom Y 1 6 2 6 1 2 K 7 5 6 0 T 9 R PRODUCT CODE RESISTANCE TOLERANCE PACKAGING 1636 = VSMP0603 1624 = VSMP0805 1625 = VSMP1206 1626 = VSMP1506 1627 = VSMP2010 1637 = VSMP2018 1628 = VSMP2512 T = ± 0.01 % Q = ± 0.02 % A = ± 0.05 % B = ± 0.10 % C = ± 0.25 % D = ± 0.5 % F = ± 1.0 % R = tape and reel W = waffle pack FOR EXAMPLE: ABOVE GLOBAL ORDER Y1626 12K7560 T 9 R: TYPE: VSMP1506 VALUES: 12.7560 k ABSOLUTE TOLERANCE: 0.01 % TERMINATION: lead (Pb)-free PACKAGING: tape and reel HISTORICAL PART NUMBER: VSMP1506 12K756 TCR0.2 T S T (will continue to be used) VSMP1506 12K756 TCR0.2 T S T MODEL RESISTANCE VALUE TCR CHARACTERISTICS TOLERANCE TERMINATION PACKAGING VSMP0603 VSMP0805 VSMP1206 VSMP1506 VSMP2010 VSMP2018 VSMP2512 12.756 k T = ± 0.01 % Q = ± 0.02 % A = ± 0.05 % B = ± 0.10 % C = ± 0.25 % D = ± 0.5 % F = ± 1.0 % S = lead (Pb)-free B = tin/lead T = tape and reel W = waffle pack Note (1) For non-standard requests, please contact application engineering. PRECISION CENTER Precision centers are located around the world to provide local, short run, quick delivery of Vishay Bulk Metal® Foil resistors. Unique to Vishay Foil Resistors (VFR) is the ability to provide any value to any tolerance. The precision centers can ship small quantities in five days or less. Why do we have authorized local manufacturing or precision centers? Because we have no standard values and each resistor is trimmed to the precise value ordered. The unique chain of Precision Centers brings these precise values as close as possible to the circuit designers in the shortest time possible. For your local Precision Center please click here. Document Number: 63060 Revision: 29-Oct-2012 For any questions, contact: [email protected] www.vishayfoilresistors.com 5