DCHUB10H SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. FEATURES Size: 2.0 x 1.0 x 0.4 inches 50.8 x 25.4 x 10.2 mm • Single and Dual Outputs • 6 Pin DIP Package with Industry-Standard Footprint • 10 Watts Output Power • 2:1 Wide Input Voltage Ranges • Remote On/Off Control • Shielded Metal Case with Insulated Base-plate • 3000VDC I/O Isolation • -40°C to +85°C Operating Temperature Range • High Efficiency up to 87% • Industry Standard 2.0” x 1.0” x 0.4” DIP Package • Lead Free Design, RoHS Compliant • Short Circuit, Over Voltage, & Over Load Protection • Free Air Convection • Custom Designs Available DESCRIPTION APPLICATIONS • • • • Battery Operated Equipment Telecom Industry Control Systems Wireless Networks • Measurement Equipment The DCHUB10H series of isolated DC/DC power converters provides 10 Watts of continuous output power in a 2.0” x 1.0” x 0.4” shielded metal case. This series consists of single and dual output models with 2:1 input voltage ranges of 9-18VDC, 18-36VDC, and 36~75VDC. Some features include high efficiency up to 87%, 3000VDC I/O isolation, remote on/off control, and -40°C to +85°C operating temperature range. The DCHUB10H series is RoHS compliant and has short circuit, over load, and over voltage protection. These converters are best suited for use in battery operated equipment, measurement equipment, telecom, wireless networks, industry control systems, and anywhere where isolated, tightly regulated voltages and compact size are required. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage DCHUB10-12S33H DCHUB10-12S05H DCHUB10-12S12H DCHUB10-12S15H DCHUB10-12S24H DCHUB10-24S33H DCHUB10-24S05H DCHUB10-24S12H DCHUB10-24S15H DCHUB10-24S24H DCHUB10-48S33H DCHUB10-48S05H DCHUB10-48S12H DCHUB10-48S15H DCHUB10-48S24H 12 VDC (9 – 18 VDC) 24 VDC (18 – 36 VDC) 48 VDC (36 – 75 VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC Output Current Min Load (1) Full Load 20mA 3000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 415mA 20mA 3000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 415mA 20mA 3000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 415mA Output Voltage ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min Load Full Load 0mA ±1000mA 0mA ±415mA 0mA ±330mA 0mA ±1000mA 0mA ±415mA 0mA ±330mA 0mA ±1000mA 0mA ±415mA 0mA ±330mA Input Current No Load Full Load 10mA 1130mA 21mA 1069mA 22mA 1013mA 21mA 1034mA 24mA 1000mA 6mA 558mA 10mA 528mA 12mA 506mA 12mA 517mA 13mA 500mA 3mA 279mA 6mA 264mA 7mA 253mA 6mA 262mA 8mA 257mA Output Power 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W Efficiency 77% 82% 86% 85% 87% 78% 83% 86% 85% 87% 78% 83% 86% 84% 85% Maximum Capacitive Load 3300µF 1330µF 680µF 470µF 133µF 3300µF 1330µF 680µF 470µF 147µF 3300µF 1330µF 470µF 220µF 100µF DUAL OUTPUT MODELS Model Number Input Voltage DCHUB10-12D05H DCHUB10-12D12H DCHUB10-12D15H DCHUB10-24D05H DCHUB10-24D12H DCHUB10-24D15H DCHUB10-48D05H DCHUB10-48D12H DCHUB10-48D15H 12 VDC (9 – 18 VDC) 24 VDC (18 – 36 VDC) 48 VDC (36 – 75 VDC) Input Current No Load Full Load 20mA 1069mA 28mA 1013mA 30mA 1019mA 10mA 528mA 15mA 506mA 17mA 510mA 6mA 261mA 8mA 253mA 9mA 258mA Output Power 10W 10W 10W 10W 10W 10W 10W 10W 10W Efficiency 82% 86% 85% 83% 86% 85% 84% 86% 84% Maximum Capacitive Load ±1000µF ±220µF ±147µF ±1000µF ±220µF ±147µF ±680µF ±122µF ±100µF NOTES 1. Some models require a minimum loading on the output. Output current under this value will not damage these devices; however, they may not meet all listed specifications. 06/19/2013 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 4 Rev A Wall Industries, Inc. DCHUB10H SERIES 10 Watt DC/DC Power Converters TECHNICAL SPECIFICATIONS: DCHUB10H SERIES All specifications are based on 25°C, nominal input voltage, and maximum output current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom 9 18 36 12 24 48 Max Unit INPUT SPECIFICATIONS Input Voltage Range Input Surge Voltage (100ms max) Input Reflected Ripple Current Input Current Input Filter Remote On/Off Sourcing Current of Remote Control Pin Idle Input Current (at Remote OFF State) 12 VDC nominal input models 24VDC nominal input models 48VDC nominal input models 12 VDC nominal input models 24VDC nominal input models 48VDC nominal input models Nominal Vin and full load Converter ON Converter OFF Nominal Vin Nominal Vin 18 VDC 36 75 25 VDC 50 100 170 mAp-p See Table Pi Type Open or 3.5V < Vr < 12V Short to -Vin (Pin 2) or 0V < Vr < 1.2V 0.2 mA 3 mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Output Current Minimum Load Maximum Capacitive Load Start-up Time Line Regulation Load Regulation Output Power Ripple & Noise Temperature Coefficient Transient Response Overshoot Transient Response Settling Time See Table Full load and nominal Vin -1 Nominal Vin and constant resistive load LL to HL at full load Single output models 25% load to full load Balanced load Dual output models Unbalanced load 25% to full load -0.5 -0.5 -0.5 -5 20MHz bandwidth di/dt=0.8A/µs 50% load step change -5 +1 See Table See Table See Table 770 +0.5 +0.5 +0.5 +5 10 100 ±0.02 +5 2000 % ms % % W mVp-p %/°C % of Vo µs PROTECTION Over Voltage Protection Short Circuit Protection Over Load Protection 3.3VDC output models 5VDC output models 12VDC output models 15VDC output models 24 VDC output models 3.9 6.2 VDC 15 18 27 continuous, automatic recovery 150 % Zener Diode Clamp % of full load at nominal input GENERAL SPECIFICATIONS Efficiency Isolation Voltage (Input to Output) Isolation Resistance (Input to Output) Isolation Capacitance Switching Frequency Nominal input Input to Output 500VDC See Table 3000 1 500 300 VDC GΩ pF KHz ENVIRONMENTAL SPECIFICATIONS Operating Temperature Maximum Case Surface Temperature Storage Temperature Relative Humidity Cooling MTBF With derating (see derating curve) -40 -55 5 +85 +100 +105 95 Free air convection 1,960,000 hours °C °C °C % RH PHYSICAL SPECIFICATIONS Case Material Base Material Potting Material Weight Dimensions (L x W x H) 06/19/2013 Nickel-coated copper Non-conductive black plastic Silicon rubber (UL94V-0) 1.06oz (30g) 2.0 x 1.0 x 0.4 inches (50.8 x 25.4 x 10.2 mm) Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 4 DCHUB10H SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. DERATING DCHUB10-48S05 Derating Curve 120 Output Power (%) 100 80 60 40 20 0 -40 -20 0 20 40 60 71 80 100 120 Ambient Temperature (°C) EFFICIENCY DCHUB10-48S05 Efficiency vs Output Current 90 90 85 85 80 80 Efficiency (%) Efficiency (%) DCHUB10-48S05 Efficiency vs Input Voltage 75 70 65 75 70 65 60 60 55 55 50 18 24 30 36 42 48 54 60 66 Input Voltage (VDC) 75 50 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 Output Current (A) CHARACTERISTICS Transient Response at 50%~100% Max Load 06/19/2013 Loop Gain & Phase at Vin=48VDC, Full Load Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 4 DCHUB10H SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. MECHANICAL DRAWING Unit: inches (mm) 2.0 (50.8) 0.3 0.2 0.3 (7.62) (5.08) (7.62) 4 2 BOTTOM VIEW 5 0.1 (2.5) 6 0.6 (15.2) 1.0 (25.4) 1 0.4 (10.16) 0.4 (10.16) 3 Pin 1 2 3 4 5 6 PIN CONNECTIONS Single Dual +Vin +Vin -Vin -Vin +Vout +Vout No Pin Common -Vout -Vout Remote On/Off (Optional) Remote On/Off (Optional) 0.8 (20.32) 0.2 0.4 (10.2) (5.08) Ø0.04 (Ø1.0) NOTES 1. Tolerance: ±0.02 (±0.5) 2. Case Material: nickel-coated copper 3. Base Material: non-conductive black plastic 4. Potting Material: silicon rubber (UL94V-0) 5. Weight: 1.06oz (30g) 6. All dimensions are for reference only COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 06/19/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 4