Compact, 800 mA, 3 MHz, Step-Down DC-to-DC Converter ADP2138/ADP2139 Data Sheet FEATURES GENERAL DESCRIPTION Input voltage: 2.3 V to 5.5 V Peak efficiency: 95% 3 MHz fixed frequency operation Typical quiescent current: 24 μA Very small solution size 6-lead, 1 mm × 1.5 mm WLCSP package Fast load and line transient response 100% duty cycle low dropout mode Internal synchronous rectifier, compensation, and soft start Current overload and thermal shutdown protections Ultralow shutdown current: 0.2 μA (typical) Forced PWM and automatic PWM/PSM modes Supported by ADIsimPower™ design tool The ADP2138 and ADP2139 are high efficiency, low quiescent current, synchronous step-down dc-to-dc converters. The ADP2139 has the additional feature of an internal discharge switch. The total solution requires only three tiny external components. When the MODE pin is set high, the buck regulator operates in forced PWM mode, which provides low peak-to-peak ripple for power supply noise sensitive loads at the expense of light load efficiency. When the MODE pin is set low, the buck regulator automatically switches operating modes, depending on the load current level. At higher output loads, the buck regulator operates in PWM mode. When the load current falls below a predefined threshold, the regulator operates in power save mode (PSM), improving light load efficiency. APPLICATIONS The ADP2138/ADP2139 operate on input voltages of 2.3 V to 5.5 V, which allows for single lithium or lithium polymer cell, multiple alkaline or NiMH cell, PCMCIA, USB, and other standard power sources. The maximum load current of 800 mA is achievable across the input voltage range. PDAs and palmtop computers Wireless handsets Digital audio, portable media players Digital cameras, GPS navigation units The ADP2138/ADP2139 are available in fixed output voltages of 3.3 V, 3.0 V, 2.8 V, 2.5 V, 1.8 V, 1.5 V, 1.2 V, 1.0 V, and 0.8 V. All versions include an internal power switch and synchronous rectifier for minimal external part count and high efficiency. The ADP2138/ADP2139 have internal soft start and they are internally compensated. During logic controlled shutdown, the input is disconnected from the output and the ADP2138/ADP2139 draw 0.2 μA (typical) from the input source. Other key features include undervoltage lockout to prevent deep battery discharge, and soft start to prevent input current overshoot at startup. The ADP2138/ADP2139 are available in a 6-ball wafer level chip scale package (WLCSP). TYPICAL APPLICATIONS CIRCUIT 1.0µH 2.3V TO 5.5V VIN 4.7µF VOUT SW ADP2138/ ADP2139 4.7µF ON OFF EN VOUT FORCE PWM MODE GND 09496-001 AUTO Figure 1. Rev. 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Technical Support www.analog.com ADP2138/ADP2139 Data Sheet TABLE OF CONTENTS Features .............................................................................................. 1 Short-Circuit Protection............................................................ 12 Applications ....................................................................................... 1 Undervoltage Lockout ............................................................... 12 General Description ......................................................................... 1 Thermal Protection .................................................................... 12 Typical Applications Circuit............................................................ 1 Soft Start ...................................................................................... 12 Revision History ............................................................................... 2 Current Limit .............................................................................. 12 Specifications..................................................................................... 3 100% Duty Operation ................................................................ 12 Input and Output Capacitor, Recommended Specifications .. 3 Discharge Switch ........................................................................ 12 Absolute Maximum Ratings ............................................................ 4 Applications Information .............................................................. 13 Thermal Resistance ...................................................................... 4 ADIsimPower Design Tool ....................................................... 13 ESD Caution .................................................................................. 4 External Component Selection ................................................ 13 Pin Configuration and Function Descriptions ............................. 5 Thermal Considerations............................................................ 14 Typical Performance Characteristics ............................................. 6 PCB Layout Guidelines.............................................................. 14 Theory of Operation ...................................................................... 11 Evaluation Board ............................................................................ 15 Control Scheme .......................................................................... 11 Evaluation Board Layout ........................................................... 15 PWM Mode ................................................................................. 11 Outline Dimensions ....................................................................... 16 Power Save Mode ........................................................................ 11 Ordering Guide .......................................................................... 17 Enable/Shutdown ....................................................................... 11 REVISION HISTORY 1/13—Rev. B to Rev. C Change to Figure 18, Caption ........................................................ 8 Change to Figure 28, Caption ....................................................... 10 6/12—Rev. A to Rev. B Change to Features Section ............................................................. 1 Added ADIsimPower Design Tool Section ................................. 13 Changes to Ordering Guide .......................................................... 17 4/11—Rev. 0 to Rev. A Change to Features Section ............................................................. 1 Added Figure 32, Renumbered Figures Sequentially ................ 10 Changes to Ordering Guide .......................................................... 16 1/11—Revision 0: Initial Version Rev. C | Page 2 of 20 Data Sheet ADP2138/ADP2139 SPECIFICATIONS VIN = 3.6 V, VOUT = 0.8 V − 3.3 V, TJ = −40°C to +125°C for minimum/maximum specifications, and TA = 25°C for typical specifications, unless otherwise noted. All limits at temperature extremes are guaranteed via correlation using standard statistical quality control (SQC). Table 1. Parameter INPUT CHARACTERISTICS Input Voltage Range Undervoltage Lockout Threshold OUTPUT CHARACTERISTICS Output Voltage Accuracy Line Regulation Load Regulation Test Conditions/Comments Min SW CHARACTERISTICS SW On Resistance Current Limit Discharge Switch (ADP2139) ENABLE AND MODE CHARACTERISTICS Input High Threshold Input Low Threshold Input Leakage Current Max Unit 2.15 5.5 2.3 2.25 V V V +2 0.25 −0.95 % %/V %/A 100 mA 2.3 VIN rising VIN falling 2.00 PWM mode VIN = 2.3 V to 5.5 V, PWM mode ILOAD = 0 mA − 800 mA −2 PWM TO POWER SAVE MODE CURRENT THRESHOLD INPUT CURRENT CHARACTERISTICS DC Operating Current Shutdown Current Typ ILOAD = 0 mA, device not switching EN = 0 V, TA = TJ = −40°C to +85°C 23 0.2 30 1.0 μA μA PFET NFET PFET switch peak current limit 155 115 1500 100 240 200 1650 mΩ mΩ mA Ω 1100 1.2 EN/MODE = 0 V (min), 3.6 V (max ) OSCILLATOR FREQUENCY −1 0 0.4 +1 2.6 3.0 3.4 V V μA MHz START-UP TIME 250 μs THERMAL CHARACTERISTICS Thermal Shutdown Threshold Thermal Shutdown Hysteresis 150 20 °C °C INPUT AND OUTPUT CAPACITOR, RECOMMENDED SPECIFICATIONS TA = −40°C to +125°C, unless otherwise specified. All limits at temperature extremes are guaranteed via correlation using standard statistical quality control (SQC). Table 2. Parameter MINIMUM INPUT AND OUTPUT CAPACITANCE CAPACITOR ESR Symbol CMIN RESR Rev. C | Page 3 of 20 Min 4.7 0.001 Typ Max 1 Unit µF Ω ADP2138/ADP2139 Data Sheet ABSOLUTE MAXIMUM RATINGS Table 3. Parameter VIN, EN, MODE VOUT, SW to GND Temperature Range Operating Ambient Operating Junction Storage Temperature Lead Temperature Range Soldering (10 sec) Vapor Phase (60 sec) Infrared (15 sec) ESD Model Human Body Charged Device Machine Rating −0.4 V to +6.5 V −1.0 V to (VIN + 0.2 V) −40°C to +85°C −40°C to +125°C −65°C to +150°C −65°C to +150°C 300°C 215°C 220°C ±1500 V ±500 V ±100 V Stresses above those listed under Absolute Maximum Ratings may cause permanent damage to the device. This is a stress rating only; functional operation of the device at these or any other conditions above those indicated in the operational section of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. THERMAL DATA Junction-to-ambient thermal resistance (θJA) of the package is based on modeling and calculation using a 4-layer board. The junction-to-ambient thermal resistance is highly dependent on the application and board layout. In applications where high maximum power dissipation exists, close attention to thermal board design is required. The value of θJA may vary, depending on PCB material, layout, and environmental conditions. The specified values of θJA are based on a 4-layer, 4 in. × 3 in., circuit board. Refer to JEDEC JESD 51-9 for detailed information pertaining to board construction. For additional information, see AN-617 Application Note, MicroCSPTM Wafer Level Chip Scale Package. ΨJB is the junction-to-board thermal characterization parameter measured in units of °C/W. ΨJB of the package is based on modeling and calculation using a 4-layer board. The JESD51-12, Guidelines for Reporting and Using Package Thermal Information, states that thermal characterization parameters are not the same as thermal resistances. ΨJB measures the component power flowing through multiple thermal paths rather than through a single path, which is the procedure for measuring thermal resistance, θJB. Therefore, ΨJB thermal paths include convection from the top of the package as well as radiation from the package; factors that make ΨJB more useful in real-world applications than θJB. Maximum junction temperature (TJ) is calculated from the board temperature (TB) and power dissipation (PD) using the formula TJ = TB + (PD × ΨJB) Refer to JEDEC JESD51-8 and JESD51-12 for more detailed information about ΨJB. Absolute maximum ratings apply individually only, not in combination. ADP2138/ADP2139 can be damaged when the junction temperature limits are exceeded. Monitoring ambient temperature does not guarantee that the junction temperature (TJ) is within the specified temperature limits. In applications with high power dissipation and poor thermal resistance, the maximum ambient temperature may need to be derated. In applications with moderate power dissipation and low printed circuit board (PCB) thermal resistance, the maximum ambient temperature can exceed the maximum limit for as long as the junction temperature is within specification limits. The junction temperature (TJ) of the device is dependent on the ambient temperature (TA), the power dissipation of the device (PD), and the junction-to-ambient thermal resistance of the package (θJA). Maximum junction temperature (TJ) is calculated from the ambient temperature (TA) and power dissipation (PD) using the formula THERMAL RESISTANCE θJA and ΨJB are specified for the worst-case conditions, that is, a device soldered in a circuit board for surface-mount packages. Table 4. Thermal Resistance Package Type 6-Ball WLCSP ESD CAUTION TJ = TA + (PD × θJA) Rev. C | Page 4 of 20 θJA 170 ΨJB 80 Unit °C/W Data Sheet ADP2138/ADP2139 PIN CONFIGURATION AND FUNCTION DESCRIPTIONS VIN EN 1 4 SW MODE 2 5 GND VOUT 6 TOP VIEW (BALL SIDE DOWN) Not to Scale 09496-002 3 Figure 2. Pin Configuration (Top View) Table 5. Pin Function Descriptions Pin No. 1 Mnemonic VIN 2 SW 3 4 5 GND EN MODE 6 VOUT Description Power Source Input. VIN is the source of the PFET high-side switch. Bypass VIN to GND with a 4.7 μF or greater capacitor as close to the ADP2138/ADP2139 as possible. Switch Node Output. SW is the drain of the P-channel MOSFET switch and N-channel synchronous rectifier. Connect the output LC filter between SW and the output voltage. Ground. Connect the input and output capacitors to GND. Buck Activation. To turn on the buck, set EN to high. To turn off the buck, set EN to low. Mode Input. Drive the MODE pin high for the operating mode to force continuous PWM switching. Drive the MODE pin low to allow automatic PWM/PSM operating mode. Output Voltage Sensing Input. Rev. C | Page 5 of 20 ADP2138/ADP2139 Data Sheet TYPICAL PERFORMANCE CHARACTERISTICS 100 100 90 90 80 80 70 70 EFFICIENCY (%) 60 50 40 0.01 0.1 10 1 IOUT (A) 0 0.001 100 90 90 80 80 70 70 EFFICIENCY (%) 1 60 50 40 30 60 50 40 30 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 10 0.01 0.1 20 VIN = 3.9V VIN = 4.2V VIN = 5.5V 10 1 IOUT (A) 0 0.001 09496-004 20 0.01 0.1 1 IOUT (A) Figure 4. Efficiency vs. Load Current, Across Input Voltage, VOUT = 1.8 V, PWM Mode 09496-007 EFFICIENCY (%) 0.1 Figure 6. Efficiency vs. Load Current, Across Input Voltage, VOUT = 0.8 V, PWM Mode 100 Figure 7. Efficiency vs. Load Current, Across Input Voltage, VOUT = 3.3 V, PSM Mode 100 90 90 80 80 70 70 EFFICIENCY (%) 100 60 50 40 60 50 40 30 30 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 10 0.01 0.1 IOUT (A) 20 VIN = 3.9V VIN = 4.2V VIN = 5.5V 10 1 0 0.001 09496-005 20 0 0.001 0.01 IOUT (A) Figure 3. Efficiency vs. Load Current, Across Input Voltage, VOUT = 1.8 V, PSM Mode 0 0.001 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 20 09496-003 10 EFFICIENCY (%) 40 30 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 20 0 0.001 50 09496-006 30 60 0.01 0.1 IOUT (A) Figure 5. Efficiency vs. Load Current, Across Input Voltage, VOUT = 0.8 V, PSM Mode Figure 8. Efficiency vs. Load Current, Across Input Voltage, VOUT = 3.3 V, PWM Mode Rev. C | Page 6 of 20 1 09496-008 EFFICIENCY (%) VIN = 3.6 V, TA = 25°C, VEN = VIN, unless otherwise noted. Data Sheet ADP2138/ADP2139 1.825 3.5 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 3.3 3.2 FREQUENCY (MHz) VOUTA (V) 1.815 –40°C +25°C +85°C +125°C 3.4 1.805 1.795 3.1 3.0 2.9 2.8 2.7 1.785 2.6 0.1 0.2 0.3 0.4 IOUT (A) 0.5 0.6 0.7 0.8 2.5 0 Figure 9. Load Regulation Across Input Voltage, VOUT = 1.8 V, PWM Mode 0.2 0.3 0.4 IOUT (A) 0.5 0.7 3.5 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 3.4 3.3 FREQUENCY (MHz) 0.805 0.800 0.795 0.790 3.2 3.1 3.0 2.9 2.8 VIN = 2.3V VIN = 3.6V VIN = 4.2V VIN = 5.5V 2.7 0.785 2.6 0 0.1 0.2 0.3 0.4 IOUT (A) 0.5 0.6 0.7 0.8 2.5 09496-010 0.780 0 Figure 10. Load Regulation Across Input Voltage, VOUT = 0.8 V, PWM Mode 0.1 0.2 0.3 0.4 IOUT (A) 0.5 0.6 09496-013 0.810 0.7 Figure 13. Frequency vs. Output Current, Across Supply Voltage, VOUT = 1.8 V 90 3.378 VIN = 3.9V VIN = 4.2V VIN = 5.5V 3.358 80 IOUT = 100µA IOUT = 25mA IOUT = 500mA 70 OUTPUT VOLTAGE (mV) 3.338 3.318 3.298 3.278 3.258 60 50 40 30 20 3.238 10 0 0.1 0.2 0.3 0.4 IOUT (A) 0.5 0.6 0.7 0.8 0 2.3 09496-011 3.218 Figure 11. Load Regulation Across Input Voltage, VOUT = 3.3 V, PWM Mode Rev. C | Page 7 of 20 2.8 3.3 3.8 4.3 INPUT VOLTAGE (V) 4.8 Figure 14. Output Voltage Ripple vs. Input Voltage, Across Output Current, VOUT = 1.8 V 5.3 09496-034 VOUTA (V) 0.6 Figure 12. Frequency vs. Output Current, Across Temperature, VOUT = 1.8 V, PWM Mode 0.815 VOUTA (V) 0.1 09496-012 0 09496-009 1.775 ADP2138/ADP2139 Data Sheet 350 T –40°C +25°C +125°C 300 SW 4 250 RDSON (mΩ) VOUT 200 1 150 IOUT 100 2.8 3.3 3.8 4.3 INPUT VOLTAGE (V) 4.8 09496-036 0 2.3 5.3 CH1 100mV CH2 250mA Ω CH4 5.00V M 40.0µs A CH2 215mA T 26.00% Figure 15. RDSON PFET vs. Input Voltage, Across Temperature 09496-015 2 50 Figure 18. Response to Load Transient, 50 mA to 500 mA, VOUT = 1.8 V, Automatic Mode 250 T –40°C +25°C +125°C SW 200 VOUT 150 1 IOUT 100 50 2.8 3.3 3.8 4.3 INPUT VOLTAGE (V) 4.8 5.3 CH1 100mV CH2 250mA Ω CH4 5.00V M 40.0µs A CH2 215mA T 26.00% Figure 16. RDSON NFET vs. Input Voltage, Across Temperature 09496-016 0 2.3 09496-037 2 Figure 19. Response to Load Transient, 150 mA to 500 mA, VOUT = 0.8 V, PWM Mode T T SW SW 4 4 VOUT VOUT 1 1 IOUT IOUT 2 CH1 100mV CH2 250mA Ω CH4 5.00V M 40.0µs A CH2 215mA T 26.00% CH1 100mV CH2 100mA Ω CH4 5.00V M 40.0µs A CH2 T 26.00% Figure 17. Response to Load Transient, 150 mA to 500 mA, VOUT = 1.8 V, PWM Mode 134mA 09496-017 2 09496-014 RDSON (mΩ) 4 Figure 20. Response to Load Transient, 50 mA to 200 mA, VOUT = 0.8 V, Automatic Mode Rev. C | Page 8 of 20 Data Sheet ADP2138/ADP2139 T T SW VIN 4 VOUT 1 IOUT VOUT 1 2 CH2 250mA Ω CH4 5.00V M 40.0µs A CH2 275mA T 26.00% CH1 20.0mV CH3 1.00V M 40.0µs T Figure 21. Response to Load Transient, 150 mA to 500 mA, VOUT = 3.3 V, PWM Mode A CH3 4.50V –84.0000µs 09496-021 CH1 100mV 09496-018 3 Figure 24. Response to Line Transient, VOUT = 0.8 V, VIN = 4.0 V to 4.8 V, PWM Mode T T SW VIN 4 VOUT 1 IOUT VOUT 1 2 CH2 100mA Ω CH4 5.00V M 40.0µs A CH2 114mA T 26.00% CH1 20.0mV CH3 1.00V M 40.0µs T Figure 22. Response to Load Transient, 50 mA to 200 mA, VOUT = 3.3 V, Automatic Mode A CH3 4.50V –84.0000µs 09496-033 CH1 100mV 09496-019 3 Figure 25. Response to Line Transient, VOUT = 1.8 V, VIN = 4.0 V to 4.8 V, PWM Mode T T SW VIN 4 IIN 2 VOUT VOUT 1 1 3 31 M 40.0µs T A CH3 –84.0000µs 4.50V CH1 2.00V Ω CH3 5.00V CH2 500mA Ω CH4 5.00V M 40.0µs A CH3 T 10.40% Figure 23. Response to Line Transient, VOUT = 3.3 V, VIN = 4.0 V to 4.8 V, PWM Mode Figure 26. Startup, VOUT = 1.8 V, IOUT = 10 mA Rev. C | Page 9 of 20 2.50V 09496-022 CH1 20.0mV CH3 1.00V 09496-020 EN ADP2138/ADP2139 Data Sheet T T SW SW 4 IIN 4 VOUT 2 2 IL VOUT 1 EN 1 CH2 500mA Ω CH4 5.00V M 40.0µs A CH3 2.50V T 10.40% CH1 10.0mVΩ CH2 500mA Ω CH4 2.00V M 40.0µs A CH4 1.32V T 50.00% Figure 27. Startup, VOUT = 0.8 V, IOUT = 10 mA 09496-026 CH1 1.00V Ω CH3 5.00V 09496-023 31 Figure 30. Typical Waveform, VOUT = 1.8 V, PWM Mode, IOUT = 200 mA T T SW VOUT 1 4 IIN MODE 2 31 SW VOUT 1 EN CH2 500mA Ω CH4 5.00V M 40.0µs A CH3 2.50V T 10.40% 09496-024 CH1 5.00V Ω CH3 5.00V CH1 100mV CH3 2.00V T 29.60% Figure 28. Startup, VOUT = 3.3 V, IOUT = 10 mA SW M 40.0µs CH4 2.00V A CH3 1.36V 09496-035 4 31 Figure 31. Mode Transition from PSM to PWM to PSM, VOUT = 1.8 V 130 T 120 110 VOUT RIPPLE (mV) 100 4 IL 2 VOUT 90 1.8V, 1.8V, 1.8V, 1.8V, 1.8V, 1.8V, VIN = 5.5V, VIN = 3.6V, VIN = 2.3V, VIN = 5.5V, VIN = 3.6V, VIN = 2.3V, AUTO AUTO AUTO PWM PWM PWM 80 70 60 50 40 30 1 20 CH2 500mA Ω CH4 2.00V M 1.00µs A CH1 T 50.00% 3.80mV 0 0.001 09496-025 CH1 10.0mVΩ 0.01 0.1 IOUT (A) 1 09496-100 10 Figure 32. VOUT Peak-to-Peak Ripple vs. Output Current, VOUT = 1.8 V Figure 29. Typical Waveform, VOUT = 1.8 V, PSM Mode, IOUT = 10 mA Rev. C | Page 10 of 20 Data Sheet ADP2138/ADP2139 THEORY OF OPERATION PWM COMP GM ERROR AMP SOFT START VIN ILIMIT VOUT PSM COMP PWM/ PSM CONTROL LOW CURRENT OSCILLATOR UNDERVOLTAGE LOCK OUT DRIVER AND ANTISHOOT THROUGH ADP2138 THERMAL SHUTDOWN SW MODE 09496-027 EN GND Figure 33. ADP2138 Functional Block Diagram The ADP2138 and ADP2139 are step-down dc-to-dc converters that use a fixed frequency and high speed current-mode architecture. The high switching frequency and tiny 6-ball WLCSP package allow for a small step-down dc-to-dc converter solution. The ADP2138/ADP2139 operate with an input voltage of 2.3 V to 5.5 V, and regulate an output voltage down to 0.8 V. CONTROL SCHEME The ADP2138/ADP2139 operate with a fixed frequency, currentmode PWM control architecture at medium to high loads for high efficiency, but shift to a power save mode control scheme at light loads to lower the regulation power losses. When operating in PWM mode, the duty cycle of the integrated switches is adjusted and regulates the output voltage. When operating in power save mode at light loads, the output voltage is controlled in a hysteretic manner, with higher VOUT ripple. During part of this time, the converter is able to stop switching and enters an idle mode, which improves conversion efficiency. Each ADP2138/ADP2139 has a MODE pin, which determines the operation of the buck regulator in either PWM mode (when the MODE pin is set high) or power save mode (when the mode pin is set low). PWM MODE In PWM mode, the ADP2138/ADP2139 operate at a fixed frequency of 3 MHz, set by an internal oscillator. At the start of each oscillator cycle, the PFET switch is turned on, sending a positive voltage across the inductor. Current in the inductor increases until the current sense signal crosses the peak inductor current threshold that turns off the PFET switch and turns on the NFET synchronous rectifier. This sends a negative voltage across the inductor, causing the inductor current to decrease. The synchronous rectifier stays on for the rest of the cycle. The ADP2138/ADP2139 regulate the output voltage by adjusting the peak inductor current threshold. POWER SAVE MODE The ADP2138/ADP2139 smoothly transition to the power save mode of operation when the load current decreases below the power save mode current threshold. When the ADP2138 and ADP2139 enter power save mode, an offset is induced in the PWM regulation level, which makes the output voltage rise. When the output voltage reaches a level approximately 1.5% above the PWM regulation level, PWM operation turns off. At this point, both power switches are off, and the ADP2138/ ADP2139 enter into idle mode. COUT discharges until VOUT falls to the PWM regulation voltage, at which point the device drives the inductor to cause VOUT to rise again to the upper threshold. This process is repeated for as long as the load current is below the power save mode current threshold. Power Save Mode Current Threshold The power save mode current threshold is set to 100 mA. The ADP2138/ADP2139 employ a scheme that enables this current to remain accurately controlled, independent of VIN and VOUT levels. This scheme also ensures that there is very little hysteresis between the power save mode current threshold for entry to and exit from the power save mode. The power save mode current threshold is optimized for excellent efficiency across all load currents. ENABLE/SHUTDOWN The ADP2138/ADP2139 start operating with soft start when the EN pin is toggled from logic low to logic high. Pulling the EN pin low forces the device into shutdown mode, reducing the shutdown current to 0.2 μA (typical). Rev. C | Page 11 of 20 ADP2138/ADP2139 Data Sheet SHORT-CIRCUIT PROTECTION possible input voltage drops when a battery or a high impedance power source is connected to the input of the converter. The ADP2138/ADP2139 include frequency fold back to prevent output current runaway on a hard short. When the voltage at the feedback pin falls below half the target output voltage, indicating the possibility of a hard short at the output, the switching frequency is reduced to half the internal oscillator frequency. The reduction in the switching frequency allows more time for the inductor to discharge, preventing a runaway of output current. After the EN pin is driven high, internal circuits begin to power up. Start-up time in the ADP2138/ADP2139 is the measure of when the output is in regulation after the EN pin is driven high. Start-up time consists of the power-up time and the soft start time. CURRENT LIMIT Each ADP2138/ADP2139 has protection circuitry to limit the amount of positive current flowing through the PFET switch and the synchronous rectifier. The positive current limit on the power switch limits the amount of current that can flow from the input to the output. The negative current limit prevents the inductor current from reversing direction and flowing out of the load. UNDERVOLTAGE LOCKOUT To protect against battery discharge, undervoltage lockout (UVLO) circuitry is integrated on the ADP2138/ADP2139. If the input voltage drops below the 2.15 V UVLO threshold, the ADP2138/ADP2139 shut down, and both the power switch and the synchronous rectifier turn off. When the voltage rises above the UVLO threshold, the soft start period is initiated, and the part is enabled. 100% DUTY OPERATION With a drop in VIN or with an increase in ILOAD, the ADP2138/ ADP2139 reach a limit where, even with the PFET switch on 100% of the time, VOUT drops below the desired output voltage. At this limit, the ADP2138/ADP2139 smoothly transition to a mode where the PFET switch stays on 100% of the time. When the input conditions change again and the required duty cycle falls, the ADP2138/ADP2139 immediately restart PWM regulation without allowing overshoot on VOUT. THERMAL PROTECTION In the event that the ADP2138/ADP2139 junction temperature rises above 150°C, the thermal shutdown circuit turns off the converter. Extreme junction temperatures can be the result of high current operation, poor circuit board design, or high ambient temperature. A 20°C hysteresis is included so that when thermal shutdown occurs, the ADP2138/ADP2139 do not return to operation until the on-chip temperature drops below 130°C. When coming out of thermal shutdown, soft start is initiated. DISCHARGE SWITCH The ADP2139 has an integrated switched resistor (of typically 100 Ω) to discharge the output capacitor when the EN pin goes low or when the device enters undervoltage lockout or thermal shutdown. The time to discharge is typically 200 μs. SOFT START The ADP2138/ADP2139 have an internal soft start function that ramps the output voltage in a controlled manner upon startup, thereby limiting the inrush current. This prevents PWM COMP GM ERROR AMP SOFT START VIN ILIMIT VOUT PSM COMP PWM/ PSM CONTROL LOW CURRENT OSCILLATOR SW DRIVER AND ANTISHOOT THROUGH UNDER-VOLTAGE LOCK OUT MODE EN Figure 34. ADP2139 Functional Block Diagram Rev. C | Page 12 of 20 GND 09496-028 THERMAL SHUTDOWN ADP2139 Data Sheet ADP2138/ADP2139 APPLICATIONS INFORMATION ADIsimPower DESIGN TOOL The ADP2138/ADP2139 is supported by ADIsimPower design tool set. ADIsimPower is a collection of tools that produce complete power designs optimized for a specific design goal. The tools enable the user to generate a full schematic, bill of materials, and calculate performance in minutes. ADIsimPower can optimize designs for cost, area, efficiency, and parts count while taking into consideration the operating conditions and limitations of the IC and all real external components. For more information about ADIsimPower design tools, refer to www.analog.com/ADIsimPower. The tool set is available from this website, and users can also request an unpopulated board through the tool. EXTERNAL COMPONENT SELECTION Trade-offs between performance parameters such as efficiency and transient response can be made by varying the choice of external components in the applications circuit, as shown in Figure 1. Inductor The high switching frequency of the ADP2138/ADP2139 allows for the selection of small chip inductors. For best performance, use inductor values between 0.7 μH and 3 μH. Recommended inductors are shown in Table 6. The peak-to-peak inductor current ripple is calculated using the following equation: I RIPPLE V × (VIN − VOUT ) = OUT VIN × f SW × L Vendor Murata Taiyo Yuden Coilcraft TDK Coilcraft Toko Model LQM2MPN1R0NG0B LQM18PN1R0 CBMF1608T1R0M EPL2014-102ML GLFR1608T1R0M-LR 0603LS-102 MDT2520-CN Dimensions (mm) 2.0 × 1.6 × 0.9 1.6 × 0.8 × 0.33 1.6 × 0.8 × 0.8 2.0 × 2.0 × 1.4 1.6 × 0.8 × 0.8 1.8 × 1.27 × 1.1 2.5 × 2.0 × 1.2 ISAT (mA) 1400 700 290 900 360 400 1800 DCR (mΩ) 85 52 90 59 80 81 100 Output Capacitor Higher output capacitor values reduce the output voltage ripple and improve load transient response. When choosing this value, it is also important to account for the loss of capacitance due to output voltage dc bias. Ceramic capacitors are manufactured with a variety of dielectrics, each with different behavior over temperature and applied voltage. Capacitors must have a dielectric adequate to ensure the minimum capacitance over the necessary temperature range and dc bias conditions. X5R or X7R dielectrics with a voltage rating of 6.3 V or 10 V are recommended for best performance. Y5V and Z5U dielectrics are not recommended for use with any dc-to-dc converter because of their poor temperature and dc bias characteristics. The worst-case capacitance accounting for capacitor variation over temperature, component tolerance, and voltage is calculated using the following equation: CEFF = COUT × (1 − TEMPCO) × (1 − TOL) where: fSW is the switching frequency. L is the inductor value. The minimum dc current rating of the inductor must be greater than the inductor peak current. The inductor peak current is calculated using the following equation: I PEAK = I LOAD( MAX ) + Table 6. Suggested 1.0 μH Inductors I RIPPLE 2 Inductor conduction losses are caused by the flow of current through the inductor, which has an associated internal DCR. Larger sized inductors have smaller DCR, which may decrease inductor conduction losses. Inductor core losses are related to the magnetic permeability of the core material. Because the ADP2138/ADP2139 are high switching frequency dc-to-dc converters, shielded ferrite core material is recommended for its low core losses and low electromagnetic interference (EMI). where: CEFF is the effective capacitance at the operating voltage. TEMPCO is the worst-case capacitor temperature coefficient. TOL is the worst-case component tolerance. In this example, the worst-case temperature coefficient (TEMPCO) over −40°C to +85°C is assumed to be 15% for an X5R dielectric. The tolerance of the capacitor (TOL) is assumed to be 10%, and COUT is 4.0466 μF at 1.8 V, as shown in Figure 35. Substituting these values in the equation yields CEFF = 4.0466 μF × (1 − 0.15) × (1 − 0.1) = 3.0956 μF To guarantee the performance of the ADP2138/ADP2139, it is imperative that the effects of dc bias, temperature, and tolerances on the behavior of the capacitors be evaluated for each application. Rev. C | Page 13 of 20 ADP2138/ADP2139 Data Sheet THERMAL CONSIDERATIONS 6 Because of the high efficiency of the ADP2138/ADP2139, only a small amount of power is dissipated inside the ADP2138/ADP2139 package, which reduces thermal constraints. CAPACITANCE (µF) 5 4 However, in applications with maximum loads at high ambient temperature, low supply voltage, and high duty cycle, the heat dissipated in the package is great enough that it may cause the junction temperature of the die to exceed the maximum junction temperature of 125°C. If the junction temperature exceeds 150°C, the converter enters thermal shutdown. It recovers when the junction temperature falls below 130°C. 3 2 0 0 1 2 3 4 DC BIAS VOLTAGE (V) 5 6 09496-029 1 Figure 35. Typical Capacitor Performance The peak-to-peak output voltage ripple for the selected output capacitor and inductor values is calculated using the following equation: VRIPPLE I RIPPLE V IN = = (2π × f SW ) × 2 × L × C OUT 8 × f SW × C OUT Capacitors with lower equivalent series resistance (ESR) are preferred to guarantee low output voltage ripple, as shown in the following equation: ESRCOUT ≤ VRIPPLE I RIPPLE The effective capacitance needed for stability, which includes temperature and dc bias effects, is 3 µF. Table 7. Suggested 4.7 μF Capacitors Vendor Murata Taiyo Yuden Coilcraft TDK Type X5R X5R X5R Model GRM188R60J475 JMK107BJ475 C1608X5R0J475 Case Size 0603 0603 0603 Voltage Rating (V) 6.3 6.3 6.3 Input Capacitor Higher value input capacitors help to reduce the input voltage ripple and improve transient response. Maximum input capacitor current is calculated using the following equation: I CIN ≥ I LOAD( MAX ) Model GRM188R60J475 JMK107BJ475 C1608X5R0J475 where: TJ is the junction temperature. TA is the ambient temperature. TR is the rise in temperature of the package due to power dissipation. The rise in temperature of the package is directly proportional to the power dissipation in the package. The proportionality constant for this relationship is the thermal resistance from the junction of the die to the ambient temperature, as shown in the following equation: TR = θJA × PD where: TR is the rise in temperature of the package. θJA is the thermal resistance from the junction of the die to the ambient temperature of the package. PD is the power dissipation in the package. PCB LAYOUT GUIDELINES Poor layout can affect ADP2138/ADP2139 performance, causing EMI and electromagnetic compatibility problems, ground bounce, and voltage losses. Poor layout can also affect regulation and stability. To implement a good layout, use the following rules: • • • Table 8. Suggested 4.7 μF Capacitors Type X5R X5R X5R TJ = TA + TR • VOUT (VIN − VOUT ) VIN To minimize supply noise, place the input capacitor as close to the VIN pin of the ADP2138/ADP2139 as possible. As with the output capacitor, a low ESR capacitor is recommended. The list of recommended capacitors is shown in Table 8. Vendor Murata Taiyo Yuden Coilcraft TDK The junction temperature of the die is the sum of the ambient temperature of the environment and the temperature rise of the package due to power dissipation, as shown in the following equation: Case Size 0603 0603 0603 Voltage Rating (V) 6.3 6.3 6.3 Rev. C | Page 14 of 20 Place the inductor, input capacitor, and output capacitor close to the IC using short tracks. These components carry high switching frequencies, and large tracks act as antennas. Route the output voltage path away from the inductor and SW node to minimize noise and magnetic interference. Maximize the size of ground metal on the component side to help with thermal dissipation. Use a ground plane with several vias connecting to the component side ground to further reduce noise interference on sensitive circuit nodes. Data Sheet ADP2138/ADP2139 EVALUATION BOARD TB1 1 VIN VIN 3 CIN 4.7µF TB2 EN 4 VIN SW 2 1 L1 1µH VOUT U1 GND EN VOUT 6 EN 5 TB3 2 COUT 4.7µF MODE TB6 TB4 T5 GND IN GND OUT 09496-030 MODE Figure 36. Evaluation Board Schematic 09496-031 09496-032 EVALUATION BOARD LAYOUT Figure 38. Bottom Layer Figure 37. Top Layer Rev. C | Page 15 of 20 ADP2138/ADP2139 Data Sheet OUTLINE DIMENSIONS 1.070 1.030 0.990 2 1 A BALL A1 IDENTIFIER 1.545 1.505 1.465 1.00 REF (BALL SIDE DOWN) 0.50 REF BOTTOM VIEW 0.370 0.355 0.340 SIDE VIEW (BALL SIDE UP) COPLANARITY 0.05 0.340 0.320 0.300 0.270 0.240 0.210 Figure 39. 6-Ball Wafer Level Chip Scale Package [WLCSP] (CB-6-12) Dimensions shown in millimeters Rev. C | Page 16 of 20 08-10-2012-A SEATING PLANE C 0.50 REF TOP VIEW 0.640 0.595 0.550 B Data Sheet ADP2138/ADP2139 ORDERING GUIDE Model 1 ADP2138ACBZ-0.8-R7 ADP2138ACBZ-1.0-R7 ADP2138ACBZ-1.2-R7 ADP2138ACBZ-1.5-R7 ADP2138ACBZ-1.8-R7 ADP2138ACBZ-2.5-R7 ADP2138ACBZ-2.8-R7 ADP2138ACBZ-3.0-R7 ADP2138ACBZ-3.3-R7 ADP2139ACBZ-0.8-R7 ADP2139ACBZ-1.0-R7 ADP2139ACBZ-1.2-R7 ADP2139ACBZ-1.5-R7 ADP2139ACBZ-1.8-R7 ADP2139ACBZ-2.5-R7 ADP2139ACBZ-2.8-R7 ADP2139ACBZ-3.0-R7 ADP2139ACBZ-3.3-R7 ADP2138CB-0.8EVALZ ADP2138CB-1.0EVALZ ADP2138CB-1.2EVALZ ADP2138CB-1.5EVALZ ADP2138CB-1.8EVALZ ADP2138CB-2.5EVALZ ADP2138CB-2.8EVALZ ADP2138CB-3.0EVALZ ADP2138CB-3.3EVALZ ADP2139CB-0.8EVALZ ADP2139CB-1.0EVALZ ADP2139CB-1.2EVALZ ADP2139CB-1.5EVALZ ADP2139CB-1.8EVALZ ADP2139CB-2.5EVALZ ADP2139CB-2.8EVALZ ADP2139CB-3.0EVALZ ADP2139CB-3.3EVALZ 1 Temperature Range −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C −40°C to +125°C Output Voltage (V) 0.8 1.0 1.2 1.5 1.8 2.5 2.8 3.0 3.3 0.8 1.0 1.2 1.5 1.8 2.5 2.8 3.0 3.3 Package Description 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] 6-Ball Wafer Level Chip Scale Package [WLCSP] Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Evaluation Board Z = RoHS Compliant Part. Rev. C | Page 17 of 20 Package Option CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 CB-6-12 Branding LJH L88 L89 L8A L8C L93 LDH LDJ LDP LJJ LHN LHP LHQ LHR LHS LHT LHU LHV ADP2138/ADP2139 Data Sheet NOTES Rev. C | Page 18 of 20 Data Sheet ADP2138/ADP2139 NOTES Rev. C | Page 19 of 20 ADP2138/ADP2139 Data Sheet NOTES ©2011–2013 Analog Devices, Inc. All rights reserved. Trademarks and registered trademarks are the property of their respective owners. D09496-0-01/13(C) Rev. C | Page 20 of 20