Wall DCMOPW10-48S05x 10 watts, medical dc/dc power converter Datasheet

DCMOPW10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
FEATURES
• 2µA Patient Leakage Current
• Reinforced Insulation for 300VAC Working Voltage
• Single & Dual Outputs
• Clearance and Creepage Distance: 6.6mm/2MOOP
• Under Voltage Protection
• 3000VAC Input to Output 2MOOP Isolation
• High Efficiency up to 89%
• Short Circuit, Over Voltage, and Over Load Protection
• 4:1 Wide Input Voltage Ranges
• CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
• Built-in EMI Class A Filter
• Compliant to RoHS EU Directive 2011/65/EU
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
• Low Stand-by Power Consumption
• ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals
• Up to 10 Watts Output Power
• Optional Remote ON/OFF Control and Trim Pin
Applications:
• Medical Equipment
• Telecom/Datacom
• Industry Control Systems
• Measurement Equipment
• Semiconductor Equipment
• PV Power Systems
• IGBT Gate Drivers
DESCRIPTION
The DCMOPW10 series of medical DC/DC power converters provides up to 10 Watts of output power in a
1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 wide input
voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 89%, 3000VDC I/O (2
MOOP) isolation, and low stand-by power consumption. These converters are also protected against under
voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have
ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote ON/OFF and Trim functions are
also available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Output
Voltage
Output
Current
Output
Ripple & Noise
No Load
Input Current
Output
Power
Efficiency
Maximum
Capacitive Load
3.3 VDC
2500mA
30mVp-p
6mA
8.25W
83%
3000µF
5 VDC
2000mA
30mVp-p
6mA
10W
86.5%
2500µF
12 VDC
830mA
40mVp-p
6mA
10W
89%
430µF
DCMOPW10-24S15x
15 VDC
670mA
40mVp-p
6mA
10W
89%
350µF
DCMOPW10-24S24x
24 VDC
416mA
50mVp-p
6mA
10W
89%
125µF
DCMOPW10-48S33x
3.3 VDC
2500mA
30mVp-p
4mA
8.25W
82.5%
3000µF
5 VDC
2000mA
30mVp-p
4mA
10W
86.5%
2500µF
12 VDC
830mA
40mVp-p
4mA
10W
89%
430µF
DCMOPW10-48S15x
15 VDC
670mA
40mVp-p
4mA
10W
89%
350µF
DCMOPW10-48S24x
24 VDC
416mA
50mVp-p
4mA
10W
88.5%
125µF
Model Number (1)
Output
Voltage
Output
Current
Output
Ripple & Noise
No Load
Input Current
Output
Power
Efficiency
Maximum
Capacitive Load
±5 VDC
±1000mA
30mVp-p
6mA
10W
85%
±1440µF
±12 VDC
±416mA
40mVp-p
6mA
10W
89%
±250µF
±15 VDC
±333mA
40mVp-p
6mA
10W
88%
±180µF
±5 VDC
±1000mA
30mVp-p
4mA
10W
85%
±1440µF
±12 VDC
±416mA
40mVp-p
4mA
10W
88%
±250µF
±15 VDC
±333mA
40mVp-p
4mA
10W
88%
±180µF
Model Number (1)
Input Voltage
DCMOPW10-24S33x
DCMOPW10-24S05x
DCMOPW10-24S12x
24VDC
(9 - 36 VDC)
DCMOPW10-48S05x
DCMOPW10-48S12x
48 VDC
(18 - 75 VDC)
DUAL OUTPUT MODELS
Input Voltage
DCMOPW10-24D05x
DCMOPW10-24D12x
24 VDC
(9 - 36 VDC)
DCMOPW10-24D15x
DCMOPW10-48D05x
DCMOPW10-48D12x
DCMOPW10-48D15x
04/04/2013
48 VDC
(18 - 75 VDC)
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 5
DCMOPW10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
SPECIFICATIONS: DCMOPW10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
24
48
36
75
9
18
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote ON/OFF Control
(Only for “B” type pin connection models)
Input Current of CTRL Pin
Remote OFF Input Current
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
8
16
DC/DC ON
DC/DC OFF
Nominal Vin
Nominal Vin
-0.5
VDC
VDC
VDC
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
2.2 ~ 12 VDC
1
2.5
VDC
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation
Asymmetrical load 25%/100% FL
Voltage Adjustability
Single Output Models
(Only for “B” type pin connection models)
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Dual Output Models
3.3V, 5V, 12V Output Models
15V, 24V Output Models
±5V, ±12V, ±15V Output Models
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
25% load step change
Power Up
Constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
Continuous, automatic recovery
150
%
3.7
5.4
5.6
7.0
VDC
13.5
19.6
18.3
22.0
29.1
32.5
Input to Output
270
3000
% of rated Iout; hiccup mode
Continuous clamp
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage
Isolation Capacitance
Leakage Current
Clearance/Creepage
04/04/2013
Nominal input voltage and full load
1 minute
See Table
300
330
12
240VAC, 60Hz
6.6
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
17
2
kHz
VAC
pF
µA
mm
Page 2 of 5
DCMOPW10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
SPECIFICATIONS: DCMOPW10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Without derating
-40
+77
With derating
+77
+105
-55
+125
°C
95
% RH
Storage Temperature Range
Thermal Impedance
Natural convection (20LFM)
°C
18
Relative Humidity
5
Thermal Shock
°C/W
MIL-STD-810F
Vibration
MIL-STD-810F
MTBF
MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment)
863,800 hours
PHYSICAL SPECIFICATIONS
Weight
0.48oz (14g)
Dimensions (L x W x H)
1.25x0.80x0.40 inches (31.8x20.3x10.2mm)
Case Material
Non-conductive black plastic
Base Material
Non-conductive black plastic
Potting Material
Silicon (UL94-V0)
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1
Perf. Criteria A
Radiated Immunity
EN55011, EN55022, and FCC Part 18
Air ±8kV
EN61000-4-2
Contact ±6kV
EN61000-4-3
10 V/m
Fast Transient (See Note 3)
EN61000-4-4
±2kV
Perf. Criteria A
ESD
Class A
Perf. Criteria A
Surge (See Note 3)
EN61000-4-5
±2kV
Perf. Criteria A
Conducted Immunity
EN61000-4-6
10 Vrms
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See
mechanical drawings on page 4 for more information.
2. The DCMOPW10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components
added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in
parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in
parallel.
4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the
suffix “-P” to the model number (Ex: DCMOPW10-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the
model number (Ex: DCMOPW10-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
04/04/2013
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMOPW10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
Rev A
Wall Industries, Inc.
CHARACTERISTIC CURVES
DCMOPW10-48S05A Efficiency vs Input Voltage
Efficiency (%)
Output Power (%)
100
80
60
40
20
Natural Convection
77
0
-40
-20
0
20
40
60
DCMOPW10-48S05A Efficiency vs Output Load
95
95
90
90
85
85
Efficiency (%)
DCMOPW10-48S05A Derating Curve
120
80
75
70
100
70
65
60
60
Vin=18V
Vin=48V
Vin=75V
55
18
120
75
65
55
80
80
24
Ambient Temperature (°C)
30
36
42
48
54
60
66
72
75
Input Voltage (VDC)
10
20
30
40
50
60
70
80
90
100
% of Full Load
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
Unit: inches (mm)
Pin size is 0.023 (0.60) Dia
0.100 (2.54)
0.08 (2.0)
15
1.25 (31.8)
0.900 (22.86)
1
24
23
PIN
1
11
12
13
15
23
24
PIN CONNECTIONS
SINGLE
DUAL
+INPUT
+INPUT
NO PIN
COMMON
-OUTPUT
NO PIN
+OUTPUT
-OUTPUT
+OUTPUT
NO PIN
-INPUT
-INPUT
-INPUT
-INPUT
11
12
13
0.600 (15.24)
0.15 (3.8)
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
0.40 (10.2)
0.80 (20.3)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
3. Pin Dimension Tolerance: ±0.004 (±0.1)
SIDE VIEW
B Type Pin Connection (Suffix “B”)
14
1.25 (31.8)
16
0.100 (2.54)
1
2
23
22
0.800 (20.32)
Pin size is 0.023 (0.60) Dia
0.08 (2.0)
Unit: inches (mm)
10
11
0.600 (15.24)
PIN
1
2
10
11
14
16
22
23
PIN CONNECTIONS
SINGLE
DUAL
CTRL (Optional)
CTRL (Optional)
-INPUT
-INPUT
TRIM (Optional)
TRIM (Optional)
**NO PIN / NC
-OUTPUT
+OUTPUT
+OUTPUT
-OUTPUT
COMMON
+INPUT
+INPUT
+INPUT
+INPUT
**: For Single Output Models Pin 11 is “NO PIN”
with the Trim pin option (Suffix “–T”) and “NC”
without the trim pin option.
0.15 (3.8)
0.40 (10.2)
0.80 (20.3)
1. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
2. Pin Pitch Tolerance: ±0.01 (±0.25)
BOTTOM VIEW
04/04/2013
SIDE VIEW
3. Pin Dimension Tolerance: ±0.004 (±0.1)
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
Rev A
Wall Industries, Inc.
DCMOPW10 SERIES
Up to 10 Watts, Medical DC/DC Power Converters
MODEL NUMBER SETUP
DCMOPW
10
Series Name
-
48
S
05
B
Output Power
Input Voltage
Output Quantity
Output Voltage
Pin Connection
10: 10 Watts
24: 24 VDC
S: Single Output
33: 3.3 VDC
A: A Type
05: 5 VDC
B: B Type
48: 48 VDC
-
P (1)
T (1)
Remote ON/OFF Option
Trim Option
None: No Remote ON/OFF None: No Trim
P: Remote ON/OFF
T: Trim
12: 12 VDC
15: 15 VDC
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one
example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
04/04/2013
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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