7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 REVISION 2266490 -2 DESCRIPTION B 2266490 -5 B NON-CRIMP HEIGHT ADJUST 2266490 -7 B FINE CRIMP HEIGHT ADJUST 7- 2266490 -7 A CRIMP TOOLING KIT - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2266490 -6 CONVERT TO 4 SERVO LATCH PLATE SMART APPLICATOR 4 SERVO LATCH PLATE 12 NONE - - PNEUMATIC FEED - - - - - 2161326-1 - 2119951-1 - - - 8- 2266490 -5 8- 2266490 -4 - 2119950-1 - 1338685-1 - 5-18022-5 - - - - - - - - - - - - - - - 1901094-3 - 2119641-1 - - - - 2168400-6 - 2119799-1 - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - - - WIRE INSUL - SIZE - TYPE - F O 2.79 mm [.110] 6.60 mm [.260] APPLICATOR INSTRUCTIONS 408-10389 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.90-5.50 mm [.193-.217 IN] C TERMINAL APPLICATION SPECIFICATION n (A)114-18037 (B)114-18388 TERMINALS APPLIED TE TERMINAL (A) 969042-1 - STANDARD POWER TIMER TERMINAL TERMINAL NAME: C1__DWG_PN_1_1 2.20-3.70 mm [.087-.146 IN] - - - 13 - - - - - - - 10 TE TERMINAL (B) 1241414-1 C1__DWG_PN_1_0 INSULATION DIAMETER RANGE (B) 1241414-3 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 963244-1 C1__DWG_PN_3_1 1394511-1 - TE SEAL 963245-1 C1__DWG_PN_3_0 - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - 6 C1__DWG_PN_3_2 - WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.04+/-0.05 [.080+/-.002] 1.90+/-0.05 [.075+/-.002] 1.76+/-0.05 [.069+/-.002] CRIMP HEIGHT REFERENCE SETTING - W1__FA_SETTING_2 9.4 W1__DWG_CRIMP_HT_3 - W1__FA_SETTING_1 7.3 W1__DWG_CRIMP_HT_2 - 9 6.2 W1__DWG_CRIMP_HT_1 - W1__FA_SETTING_3 - 6 - 1 2 - RECOMMENDED SPARE PARTS - GREASE BEARING SURFACES LIGHTLY - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B 4 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 7 8 9 10 11 A 12 13 14 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL.THE SEAL INSULATION RANGE IS n 2.2-3.7mm [.087 - .146 IN]. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. - 1 - 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. AMP 4805 REV 31MAR2000 - 2266490 -4 2266490 -5 2266490 -6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - 6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 66 P LTR - - CRIMP REVISIONS PART NUMBERS REQUIRED 6 APPLICATOR DATA 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 1 1 - - 1 -77 -7 1 - -6 1 -5 1 2119957-2 8-21084-0 -2 PART NO - APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 260 252 ITEM NO 1 1 1 - - - - - - - 1 - - 1 1 REF REF REF - - - - - - - - 1 - 1 - 1 REF REF - 1 - - 1 - REF REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 4 1 1 1 1 4 1 1 1 - 4 1 1 1 - 4 1 - 1 - 3 1 - 1 1 3 1 - 2 1 - 1 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 -6 -5 mm MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - JH UG A RELEASED 05NOV2014 GH GB B ECR-15-000038 04JAN2015 JH TE PART NO 1 PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 10SEP2014 CHK 10SEP2014 APVD 10SEP2014 J.HOU Y.YIN U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-6 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-2 1 1-1752354-2 1 18023-9 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 2119085 1 2119092-1 1 1-1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-2 1 455888-6 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333229-2 1 2119781-5 1 238011-8 1 1803018-5 1 1-455888-2 1 456408-3 250 249 248 247 246 245 244 243 242 241 240 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 117 82 71 70 69 67 66 63 62 60 59 57 56 54 52 51 50 49 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - APVD 10SEP2014 -2 2 DWN DEVELOPMENT 1 1 - 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - - 1 - 1 2 - - 1 1 2 - 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - - 1 DATE 1 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-6 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-2 1-1752354-2 18023-9 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-2 2119085-1 2119092-1 1-1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-2 455888-6 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333229-2 2119781-5 238011-8 1803018-5 1-455888-2 456408-3 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2266490 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - FEED TYPE 37 62 6 PNEUMATIC D 250 40 2 5 247 38 249 246 39 238 A 163 59 260 44 7 252 245 7 136 137 35 166 172 2 3.60 [ 0.142 ] 2 2 57 REF 2 SHEAR DEPRESSOR DETAIL 243 8 242 6 2 3.68 0.05 [ 0.145 0.001 ] 8 82 1 C 1 240 70 69 C 2 3 TERMINAL SUPPORT LOCATION 4 28 4 135 44 51 6 33 20.83 [0.820] 66 50 164 67 2 11 57 213 A 10 19 30 20 29 21 B 1 ITEM 30 LOCATED AT REAR HOLES 12 CAM POSITION 13 32 34 54 8 1 60 54 10 1 20 30 REF 29 REF 241 46 50 REF HOLDDOWN SET-UP 9 30mm STROKE REF 245 REF 175 2 24 117 REF 41 52 A SERVO FEEDER NOT INCLUDED 5 174 2 198 B 1 2 176 133 REF 34 REF 177 SERVO LATCH PLATE D 244 63 56 REF 1 11 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10SEP2014 CHK 10SEP2014 APVD 10SEP2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266490 SCALE 1:2 RESTRICTED TO SHEET 2 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266490 -2 DESCRIPTION B 2- 2266490 -5 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B APPLICATOR STYLE CONVERSION CHART FINE CRIMP HEIGHT ADJUST CONVERT TO - PNEUMATIC SERVO LATCH PLATE SERVO LATCH PLATE SMART APPLICATOR 4 - - - 2161326-1 - 2119951-1 - - - 8- 2266490 -5 8- 2266490 -4 - - 1901094-3 - - - - 2168400-6 - (QUANTITY 2) - - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2266490 -7 A CRIMP TOOLING KIT - - - - - - - - 1 - - F O 6.60 mm [.260] APPLICATOR INSTRUCTIONS 408-10389 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 4.90-5.50 mm [.193-.217 IN] C TERMINAL APPLICATION SPECIFICATION (A) 969042-1 (A)114-18037 (B)114-18388 TERMINALS APPLIED TE TERMINAL n (B) 1241414-1 (B) 1241414-3 C1__DWG_PN_1_1 2.20-3.70 mm [.087-.146 IN] - - - - 12 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL TE SEAL C1__DWG_PN_3_0 963244-1 1394511-1 C1__DWG_PN_3_1 963245-1 WIRE SIZE 2.50mm2 2.00mm2 1.50mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 2.04+/-0.05 [.080+/-.002] 1.90+/-0.05 [.075+/-.002] 1.76+/-0.05 [.069+/-.002] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 6.2 7.3 9.4 9 W1__FA_SETTING_2 6 W1__FA_SETTING_3 B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266490 -4 2266490 -5 6 7 8 9 10 11 A 12 13 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. AMP 4805 REV 31MAR2000 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL.THE SEAL INSULATION RANGE IS n 2.2-3.7mm [.087 - .146 IN]. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 1 1 - 1 1 1 - 1 1 1 1 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 1 2 1 - 1 1 2 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 3 - 1 - 1 3 - - 2 1 3 - 1 2 1 - 1 - 2 - 1 1 1 - 1 1 1 - 1 1 1 - W1__FA_SETTING_1 - 1 1 - - REF 1 - - 1 - - 1 REF - - 1 - - - 1 - - - C1__DWG_PN_3_2 1 1 - - C1__DWG_PN_4_1 1 1 1 - C1__DWG_PN_4_0 4 1 1 - 1 4 1 - 1 1 4 - 1 1 1 - 1 - 1 - 1 1 - - 10 TE TERMINAL C1__DWG_PN_1_0 INSULATION DIAMETER RANGE - 1 - 1 REF REF - - STANDARD POWER TIMER TERMINAL TERMINAL NAME: 2 1 REF - 1 - 1 - 1 1 - - 1 1 1 - 1 1 1 - - 1 1 - - 1 1 - 1 1 - - - - - - 1 2 - - TYPE 1 1 - - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 2.79 mm [.110] P 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 455888-6 2119956-1 2119791-9 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-2 1-1752354-2 18023-9 2079383-7 2119645-1 2119957-1 2119644-2 1-1752356-1 2079383-5 2161328-1 1-1320908-2 2119959-2 455888-6 1320928-6 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1333229-2 2119781-5 238011-8 1803018-5 1-455888-2 456408-3 1 - - - 6 1 - - WIRE INSUL 66 - - B SIZE A PART NUMBERS REQUIRED - CRIMP REVISIONS DIST - 2- 2266490 -7 APPLICATOR DATA LOC 1 DWN 10SEP2014 CHK 10SEP2014 APVD 10SEP2014 J.HOU Y.YIN U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 455888-6 1 2119956-1 1 2119791-9 1 2119943-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-2 1 1-1752354-2 1 18023-9 1 2079383-7 1 2119645 1 2119957-1 1 2119644-2 1 1-1752356-1 2 2079383-5 1 2161328 1 1-1320908-2 1 2119959-2 1 455888-6 1 1320928-6 1 2168083-2 2 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1333229-2 1 2119781-5 1 238011-8 1 1803018-5 1 1-455888-2 1 456408-3 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2079988_GATD 251 250 249 246 244 243 242 241 240 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 141 140 139 137 136 135 133 117 82 71 70 69 67 66 63 62 59 57 56 52 51 50 49 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2266490 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE DATE DWN APVD - - - 251 6 62 PNEUMATIC 250 40 2 249 D 38 238 A 145 246 39 163 7 59 152 3.60 [ 0.142 ] 2 57 244 7 139 136 D 2 140 REF SHEAR DEPRESSOR DETAIL 243 137 8 172 166 242 63 56 2 6 3.68 0.05 [ 0.145 0.001 ] REF 8 34 82 1 1 2 SERVO LATCH PLATE 2 70 69 4 135 2 3 176 1 174 4 28 5 41 164 A 6 20.83 [0.820] 66 50 2 57 67 33 213 A 50 19 10 30 117 REF REF 175 11 24 SERVO FEEDER NOT INCLUDED 140 51 198 B C 2 52 133 REF TERMINAL SUPPORT LOCATION 177 C 240 REF 5 2 REF HOLDDOWN SET-UP 20 B 21 29 9 1 12 ITEM 30 LOCATED AT REAR HOLES 241 CAM POSITION 13 1 30 11 REF REF 29 30mm STROKE 141 151 32 34 143 8 1 144 143 10 1 20 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 10SEP2014 CHK 10SEP2014 APVD 10SEP2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266490 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B