LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 FEATURES • • • • • • • • Fixed 3.3-V, 5-V, 12-V, and 15-V Options With ±5% Regulation (Max) Over Line, Load, and Temperature Conditions Adjustable Option With a Range of 1.23 V to 37 V and ±4% Regulation (Max) Over Line, Load, and Temperature Conditions Specified 1-A Output Current Wide Input Voltage Range…4.75 V to 40 V Requires Only Four External Components (Fixed Versions) and Uses Readily Available Standard Inductors 52-kHz (Typ) Fixed-Frequency Internal Oscillator TTL Shutdown Capability With 50-µA (Typ) Standby Current High Efficiency…as High as 88% (Typ) Thermal Shutdown and Current-Limit Protection With Cycle-by-Cycle Current Limiting KTT (TO-263) PACKAGE (TOP VIEW) 5 4 3 GND • ON/OFF FEEDBACK GND OUTPUT VIN 2 1 N (PDIP) PACKAGE (TOP VIEW) NC NC OUTPUT NC GND NC FB NC 1 16 2 15 3 14 4 13 5 12 6 11 7 10 8 9 VIN NC GND GND GND GND NC ON/OFF APPLICATIONS • • • • Simple High-Efficiency Step-Down (Buck) Regulator Pre-Regulator for Linear Regulators On-Card Switching Regulators Positive-to-Negative Converter (Buck-Boost) DESCRIPTION/ORDERING INFORMATION The LM2575 greatly simplifies the design of switching power supplies by conveniently providing all the active functions needed for a step-down (buck) switching regulator in an integrated circuit. Accepting a wide input voltage range and available in fixed output voltages of 3.3 V, 5 V, 12 V, 15 V, or an adjustable output version, the LM2575 has an integrated switch capable of delivering 1 A of load current, with excellent line and load regulation. The device also offers internal frequency compensation, a fixed-frequency oscillator, cycle-by-cycle current limiting, and thermal shutdown. In addition, a manual shutdown is available via an external ON/OFF pin. The LM2575 represents a superior alternative to popular three-terminal linear regulators. Due to its high efficiency, it significantly reduces the size of the heat sink and, in many cases, no heat sink is required. Optimized for use with standard series of inductors available from several different manufacturers, the LM2575 greatly simplifies the design of switch-mode power supplies by requiring a minimal addition of only four to six external components for operation. The LM2575 is characterized for operation over the virtual junction temperature range of –40°C to 125°C. Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2005, Texas Instruments Incorporated LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 ORDERING INFORMATION TJ VO (NOM) PACKAGE (1) LM2575-33IN PREVIEW 5V LM2575-05IN PREVIEW LM2575-12IN PREVIEW 15 V LM2575-15IN PREVIEW ADJ LM2575IN LM2575IN PDIP – N 3.3 V 5V 12 V 15 V ADJ (1) 2 TOP-SIDE MARKING 3.3 V 12 V –40°C to 125°C ORDERABLE PART NUMBER TO-263 – KTT Tube of 25 Tube of 50 LM2575-33IKTT Reel of 2000 LM2575-33IKTTR Tube of 50 LM2575-05IKTT Reel of 2000 LM2575-05IKTTR Tube of 50 LM2575-12IKTT Reel of 2000 LM2575-12IKTTR Tube of 50 LM2575-15IKTT Reel of 2000 LM2575-15IKTTR Tube of 50 LM2575IKTT Reel of 2000 LM2575IKTTR PREVIEW PREVIEW PREVIEW PREVIEW PREVIEW Package drawings, standard packing quantities, thermal data, symbolization, and PCB design guidelines are available at www.ti.com/sc/package. LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 FUNCTIONAL BLOCK DIAGRAM VIN Unregulated DC Input Internal Regulator 1 + ON/OFF On/Off 5 CIN FEEDBACK 4 R2 R1 1 k Fixed-Gain Error Amp + _ Comparator + _ Driver 1-A Switch OUTPUT L1 2 + D1 1.23-V Band-Gap Reference VOUT COUT GND 52-kHz Oscillator Reset Thermal Shutdown Current Limit 3 L O A D 3.3 V: R2 = 1.7 k 5 V: R2 = 3.1 k 12 V: R2 = 8.84 k 15 V: R2 = 11.3 k ADJ: R1 = Open, R2 = 0 Ω A. Pin numbers are for the KTT (TO-263) package. FEEDBACK 4 7-V to 40-V Unregulated DC Input +VIN LM2575-05 1 3 + GND 5 OUTPUT 2 L1 L2 330 µH 20 µH 5-V Regulated Output 1-A Load ON/OFF CIN 100 µF D1 1N5819 + COUT 330 µF C1 100 µF + Optional Output Ripple Filter A. Pin numbers are for the KTT (TO-263) package. Figure 1. Typical Application Circuit (Fixed Version) 3 LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 Absolute Maximum Ratings (1) over operating free-air temperature range (unless otherwise noted) MIN VIN Supply voltage ON/OFF pin input voltage –0.3 Output voltage to GND (steady state) TJ Maximum junction temperature Tstg Storage temperature range (1) –65 MAX UNIT 42 V VIN V –1 V 150 °C 150 °C Stresses beyond those listed under “absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under “recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. Package Thermal Data (1) (1) PACKAGE BOARD θJC PDIP (N) High K, JESD 51-7 51°C/W TO-263 (KTT) High K, JESD 51-5 θJCB θJA 67°C/W TBD TBD Maximum power dissipation is a function of TJ(max), θJA, and TA. The maximum allowable power dissipation at any allowable ambient temperature is PD = (TJ(max) – TA)/θJA. Operating at the absolute maximum TJ of 150°C can affect reliability. Recommended Operating Conditions over operating free-air temperature range (unless otherwise noted) MIN MAX VIN Supply voltage 4.75 40 V TJ Operating virtual junction temperature –40 125 °C 4 UNIT LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 Electrical Characteristics ILOAD = 200 mA, VIN = 12 V for 3.3-V, 5-V, and adjustable versions, VIN = 25 V for 12-V version, VIN = 30 V for 15-V version (unless otherwise noted) (see Figure 2) PARAMETER TEST CONDITIONS VIN = 12 V, ILOAD = 0.2 A LM2575-33 LM2575-05 VOUT Output voltage LM2575-15 η Efficiency LM2575-ADJ 3.366 25°C 3.168 3.3 3.432 Full range 3.135 25°C 4.9 5 8 V ≤ VIN ≤ 40 V, 0.2 A ≤ ILOAD ≤ 1 A 25°C 4.8 5 Full range 4.75 25°C 11.76 12 12.24 12 12.48 15 V ≤ VIN ≤ 40 V, 0.2 A ≤ ILOAD ≤ 1 A 25°C 11.52 11.4 VIN = 30 V, ILOAD = 0.2 A 25°C 14.7 15 18 V ≤ VIN ≤ 40 V, 0.2 A ≤ ILOAD ≤ 1 A 25°C 14.4 15 15.6 Full range 14.25 15 15.75 25°C 1.217 1.23 1.243 25°C 1.193 1.23 1.267 Full range 1.18 8 V ≤ VIN ≤ 40 V, VOUT = 5 V, 0.2 A ≤ ILOAD ≤ 1 A 77 VIN = 15 V, ILOAD = 1 A LM2575-15 VIN = 18 V, ILOAD = 1 A 88 LM2575-ADJ VIN = 12 V, VOUT = 5 V, ILOAD = 1 A 77 Saturation voltage Maximum duty cycle ICL Peak current IL Output leakage current IQ Quiescent current ISTBY Standby quiescent current VIH VOUT = 5 V (ADJ version only) (1) IOUT = 1 A (2) (3) (1) (2) VIN = 40 (4), Output = 0 V VIN = 40 (4), Output = –1 V (4) OFF (ON/OFF pin = 5 V) OFF (VOUT = 0 V) ON/OFF logic input level VIL ON (VOUT = nominal voltage) IIH OFF (ON/OFF pin = 5 V) ON/OFF input current OFF (ON/OFF pin = 0 V) 15.3 88 25°C 50 Full range % 100 500 25°C 47 Full range 42 25°C 52 58 63 0.9 Full range 1.2 1.4 25°C 93 98 25°C 1.7 2.8 Full range 1.3 4 7.5 nA kHz V % 3.6 2 25°C V 1.28 LM2575-12 25°C V 12.6 75 VSAT 5.2 5.25 VIN = 12 V, ILOAD = 1 A Oscillator frequency 5.1 Full range VIN = 12 V, VOUT = 5 V, ILOAD = 0.2 A UNIT 3.465 VIN = 12 V, ILOAD = 1 A fo (2) (3) (4) MAX 3.3 LM2575-05 Feedback bias current (1) TYP 3.234 LM2575-33 IIB IIL TJ VIN = 12 V, ILOAD = 0.2 A VIN = 25 V, ILOAD = 0.2 A LM2575-12 Feedback voltage 4.75 V ≤ VIN ≤ 40 V, 0.2 A ≤ ILOAD ≤ 1 A MIN 25°C 30 A mA 25°C 5 10 mA 25°C 50 200 µA 25°C 2.2 Full range 2.4 25°C 1.4 1.2 Full range 25°C 1 V 0.8 12 30 0 10 µA In the event of an output short or an overload condition, self-protection features lower the oscillator frequency to ∼18 kHz and the minimum duty cycle from 5% to ∼2%. The resulting output voltage drops to ∼40% of its nominal value, causing the average power dissipated by the IC to lower. Output is not connected to diode, inductor, or capacitor. Output is sourcing current. Feedback is disconnected from output and connected to 0 V. To force the output transistor off, FEEDBACK is disconnected from output and connected to 12 V for the adjustable, 3.3-V, and 5-V versions; and 25 V for the 12-V and 15-V versions. 5 LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR SLVS569D – JANUARY 2005 – REVISED JULY 2005 TYPICAL OPERATING CHARACTERISTICS TA = 25°C (unless otherwise noted) GRAPH PREVIEWS Figure 2. Normalized Output Voltage Figure 3. Line Regulation Figure 4. Dropout Voltage Figure 5. Current Limit Figure 6. Quiescent Current Figure 7. Standby Quiescent Current Figure 9. Quiescent Current vs Duty Cycle Figure 0. Oscillator Frequency Figure 10. Switch Saturation Voltage Figure 11. Efficiency Figure 12. Minimum Operating Voltage (Adjustable Version) Figure 13. Feedback Voltage vs Duty Cycle Figure 14. Feedback Pin Current (Adjustable Version) Figure 15. Switching Waveforms Figure 16. Load Transient Response 6 www.ti.com LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 APPLICATION INFORMATION Layout Guidelines With any switching regulator, circuit layout plays an important role in circuit performance. Wiring and parasitic inductances, as well as stray capacitances, are subjected to rapidly switching currents, which can result in unwanted voltage transients. To minimize inductance and ground loops, the length of the leads indicated by heavy lines should be minimized. Optimal results can be achieved by single-point grounding (see Figure 2) or by ground-plane construction. For the same reasons, the two programming resistors used in the adjustable version should be located as close as possible to the regulator to keep the sensitive feedback wiring short. Fixed Output Voltage Versions FEEDBACK 4 +VIN LM2575-xx Fixed Output 1 OUTPUT 3 + GND VOUT 330 µH 2 VIN Unregulated DC Input L1 5 ON/OFF L O A D D1 CIN 100 µF + COUT 330 µF CIN = 100 µF, Aluminum Electrolytic COUT = 330 µF, Aluminum Electrolytic D1 = Schottky L1 = 330 µH Adjustable Output Voltage Versions +VIN 1 FEEDBACK 4 LM2575 (ADJ) OUTPUT 2 7-V to 60-V Unregulated DC Input L1 VOUT 330 µH R2 + CIN 100 µF 3 GND 5 ON/OFF D1 11DQ06 + L O A D COUT 330 µF R1 VOUT = VREF(1 + R2/R1) = 5 V Where, VREF = 1.23 V R1 = 2 k R2 = 6.12 k A. Pin numbers are for the KTT (TO-263) package. Figure 2. Test Circuit and Layout Guidelines 7 LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR www.ti.com SLVS569D – JANUARY 2005 – REVISED JULY 2005 APPLICATION INFORMATION (continued) Input Capacitor (CIN) For stability concerns, an input bypass capacitor (electrolytic, CIN ≥ 47 µF) needs to be located as close as possible to the regulator. For operating temperatures below –25°C, CIN may need to be larger in value. In addition, since most electrolytic capacitors have decreasing capacitances and increasing ESR as temperature drops, adding a ceramic or solid tantalum capacitor in parallel increases the stability in cold temperatures. To extend the capacitor operating lifetime, the capacitor RMS ripple current rating should be: I C,RMS 1.2( t on )I , where: T LOAD V ton OUT {buck regulator}, and T VIN |VOUT| ton {buck−boost regulator} (|V OUT| V IN) T Output Capacitor (COUT) For both loop stability and filtering of ripple voltage, an output capacitor also is required, again in close proximity to the regulator. For best performance, low-ESR aluminum electrolytics are recommended, although standard aluminum electrolytics may be adequate for some applications. Based on the following equation: Output Ripple Voltage = (ESR of COUT) × (inductor ripple current) Output ripple of 50 mV to 150 mV typically can be achieved with capacitor values of 220 µF to 680 µF. Larger COUT can reduce the ripple 20 mV to 50 mV peak-to-peak. To improve further on output ripple, paralleling of standard electrolytic capacitors may be used. Alternatively, higher-grade capacitors such as “high frequency”, “low inductance”, or “low ESR” can be used. The following should be taken into account when selecting COUT: • At cold temperatures, the ESR of the electrolytic capacitors can rise dramatically (typically 3× nominal value at –25°C). Because solid tantalum capacitors have significantly better ESR specifications at cold temperatures, they should be used at operating temperature lower than –25°C. As an alternative, tantalums also can be paralleled to aluminum electrolytics and should contribute 10% to 20% to the total capacitance. • Low ESR for COUT is desirable for low output ripple. However, the ESR should be greater than 0.05 Ω to avoid the possibility of regulator instability. Hence, a sole tantalum capacitor used for COUT is most susceptible to this occurrence. • The capacitor’s ripple current rating of 52 kHz should be at least 50% higher than the peak-to-peak inductor ripple current. Catch Diode As with other external components, the catch diode should be placed close to the output to minimize unwanted noise. Schottky diodes have fast switching speeds and low forward voltage drops and, thus, offer the best performance, especially for switching regulators with low output voltages (VOUT < 5 V). If a high-efficiency, fast-recovery, or ultra-fast-recovery diode is used in place of a Schottky, it should have a soft recovery (versus abrupt turn-off characteristics) to avoid the chance of causing instability and EMI. Standard 50-/60-Hz diodes, such as the 1N4001 or 1N5400 series, are NOT suitable. Inductor Proper inductor selection is key to the performance-switching power-supply designs. One important factor to consider is whether the regulator will be used in continuous (inductor current flows continuously and never drops to zero) or in discontinuous mode (inductor current goes to zero during the normal switching cycle). Each mode has distinctively different operating characteristics and, therefore, can affect the regulator performance and requirements. In many applications, the continuous mode is the preferred mode of operation, since it offers greater output power with lower peak currents, and also can result in lower output ripple voltage. The advantages of continuous mode of operation come at the expense of a larger inductor required to keep inductor current continuous, especially at low output currents and/or high input voltages. 8 www.ti.com LM2575 1-A SIMPLE STEP-DOWN SWITCHING VOLTAGE REGULATOR SLVS569D – JANUARY 2005 – REVISED JULY 2005 APPLICATION INFORMATION (continued) The LM2575 can operate in either continuous or discontinuous mode. With heavy load currents, the inductor current flows continuously and the regulator operates in continuous mode. Under light load, the inductor fully discharges and the regulator is forced into the discontinuous mode of operation. For light loads (approximately 200 mA or less), this discontinuous mode of operation is perfectly acceptable and may be desirable solely to keep the inductor value and size small. Any buck regulator eventually will operate in discontinuous mode when the load current is light enough. The type of inductor chosen can have advantages and disadvantages. If high performance/quality is a concern, then more-expensive toroid core inductors are the best choice, as the magnetic flux is contained completely within the core, resulting in less EMI and noise in nearby sensitive circuits. Inexpensive bobbin core inductors, however, generate more EMI as the open core will not confine the flux within the core. Multiple switching regulators located in proximity to each other are particularly susceptible to mutual coupling of magnetic fluxes from each other’s open cores. In these situations, closed magnetic structures (such as a toroid, pot core, or E-core) are more appropriate. Regardless of the type and value of inductor used, the inductor never should carry more than its rated current. Doing so may cause the inductor to saturate, in which case the inductance quickly drops, and the inductor looks like a low-value resistor (from the dc resistance of the windings). As a result, switching current rises dramatically (until limited by the current-by-current limiting feature of the LM2575) and can result in overheating of the inductor and the IC itself. Note that different types of inductors have different saturation characteristics. Output Voltage Ripple and Transients As with any switching power supply, the output of the LM2575 will have a sawtooth ripple voltage at the switching frequency. Typically about 1% of the output voltage, this ripple is due mainly to the inductor sawtooth ripple current and the ESR of the output capacitor (see note on COUT). Furthermore, the output also may contain small voltage spikes at the peaks of the sawtooth waveform. This is due to the fast switching of the output switch and the parasitic inductance of COUT. These voltage spikes can be minimized through the use of low-inductance capacitors. There are several ways to reduce the output ripple voltage: a larger inductor, a larger COUT, or both. Another method is to use a small LC filter (20 µH and 100 µF) at the output. This filter can reduce the output ripple voltage by a factor of 10 (see Figure 2). Feedback Connection For fixed voltage options, FEEDBACK must be wired to VOUT. For the adjustable version, FEEDBACK must be connected between the two programming resistors. Again, both of these resistors should be in close proximity to the regulator, and each should be less than 100 kΩ to minimize noise pickup. ON/OFF Input ON/OFF should be grounded or be a low-level TTL voltage (typically <1.6 V) for normal operation. To shut down the LM2575 and put it in standby mode, a high-level TTL or CMOS voltage should be supplied to this pin. ON/OFF should not be left open and safely can be pulled up to VIN with or without a pullup resistor. Grounding The power and ground connections of the LM2575 must be low impedance to help maintain output stability. For the 5-pin packages, both pin 3 and tab are ground, and either connection can be used as they are both part of the same lead frame. With the 16-pin and 24-pin packages, all the ground pins (including signal and power grounds) should be soldered directly to wide PCB copper traces to ensure low-inductance connections and good thermal dissipation. 9 PACKAGE OPTION ADDENDUM www.ti.com 17-Oct-2005 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty LM2575-33IN PREVIEW PDIP N 16 25 TBD Call TI LM2575IN ACTIVE PDIP N 16 25 Pb-Free (RoHS) CU NIPD Level-NC-NC-NC LM2575INE4 ACTIVE PDIP N 16 25 Pb-Free (RoHS) CU NIPD Level-NC-NC-NC Lead/Ball Finish MSL Peak Temp (3) Call TI (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS) or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. 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