Application Note, V1.0, Nov 2007 AN-EVALSF3-ICE3BS03LJG 60W 16V SMPS Evaluation Board with F3 controller ICE3BS03LJG Power Management & Supply N e v e r s t o p t h i n k i n g . Edition 2007-11-14 Published by Infineon Technologies Asia Pacific, 168 Kallang Way, 349253 Singapore, Singapore © Infineon Technologies AP 2007. All Rights Reserved. Attention please! The information herein is given to describe certain components and shall not be considered as a guarantee of characteristics. Terms of delivery and rights to technical change reserved. We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding circuits, descriptions and charts stated herein. Information For further information on technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements components may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies Office. Infineon Technologies Components may only be used in life-support devices or systems with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system, or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body, or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered. 60W 16V Demo board using ICE3BS03LJG on board Revision History: Previous Version: Page 2007-11 V1.0 none Subjects (major changes since last revision) 60W 16V SMPS Evaluation Board with F3 controller ICE3BS03LJG: License to Infineon Technologies Asia Pacific Pte Ltd Kyaw Zin Min Kok Siu Kam Eric We Listen to Your Comments Any information within this document that you feel is wrong, unclear or missing at all? Your feedback will help us to continuously improve the quality of this document. Please send your proposal (including a reference to this document) to: [email protected] AN-PS0015 60W 16V Demo board using ICE3BS03LJG on board Table of Contents Page 1 Abstract .......................................................................................................................................5 2 Evaluation Board ........................................................................................................................5 3 List of Features ...........................................................................................................................7 4 Technical Specifications ............................................................................................................7 5 Circuit Diagram ...........................................................................................................................8 6 6.1 6.2 PCB Layout .................................................................................................................................9 Component side component legend .............................................................................................9 Solder side copper & component legend ......................................................................................9 7 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.15 Circuit Description....................................................................................................................11 Introduction.................................................................................................................................11 Line Input....................................................................................................................................11 Start up.......................................................................................................................................11 Operation mode..........................................................................................................................11 Soft start .....................................................................................................................................11 Clamper circuit............................................................................................................................11 Main switcher..............................................................................................................................11 Gate drive ...................................................................................................................................11 Peak current control of primary current.......................................................................................12 Output Stage ..............................................................................................................................12 Feedback and regulation ............................................................................................................12 Blanking Window for Load Jump ................................................................................................12 Active Burst Mode.......................................................................................................................12 Jitter mode..................................................................................................................................13 Protection modes........................................................................................................................13 8 Component List ........................................................................................................................14 9 Transformer Construction .......................................................................................................15 10 10.1 10.2 10.3 10.4 10.5 Test Results ..............................................................................................................................16 Efficiency ....................................................................................................................................16 Input Standby Power ..................................................................................................................17 Line Regulation...........................................................................................................................18 Load Regulation .........................................................................................................................19 Max. Overload Output Power......................................................................................................19 11 11.1 11.2 11.3 11.4 11.5 11.6 11.7 11.8 11.9 11.10 11.11 Waveforms and Scope Plots....................................................................................................20 Startup @ Low and High AC Line Input Voltage and 60W load ..................................................20 Drain Source Voltage and Current during 60W load Operation...................................................20 Load Transient Response (Load jump from 10% to 100% Load)................................................21 AC Output Ripple during 60W.....................................................................................................21 Active Burst Mode @ 0.5W load .................................................................................................22 Over load protection – Auto Restart............................................................................................23 Open loop protection – Auto Restart...........................................................................................24 Short optocoupler – Auto Restart................................................................................................24 Vcc overvoltage protection - Latched Off ....................................................................................25 External latched off enable .........................................................................................................25 Frequency Jittering .....................................................................................................................26 12 12.1 Appendix ...................................................................................................................................27 Slope compensation for CCM operation .....................................................................................27 13 References ................................................................................................................................27 Application Note 4 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 1 Abstract This document is an engineering report that describes a universal input power supply designed in a 16V 60W off line flyback converter that utilizes the F3 controller ICE3BS03LJG. The application board is operated in discontinuous current mode and running at 65 kHz switching frequency. It has one output voltage with secondary side control regulation. It is especially suitable for AC/DC power supply such as LCD monitors, adapters for printers and notebook computers, DVD players and recorder, Blue-Ray DVD player and recorder, set-top boxes and industrial auxiliary power supplies. The ICE3BS03LJG is a current mode PWM controller. With the 500V startup cell, active burst mode and BiCMOS technologies, the standby power can be <100mW at no load. The frequency jitter mode and the soft gate drive can give a low EMI performance. The built-in 20ms blanking window and the extendable blanking time concept can prevent the IC from entering the auto restart mode due to over load protection unintentionally. The outstanding propagation delay compensation feature can allow a very precise current limit between low line and high line. For this IC, it provides both auto-restart and latch off protection mode. For those serious faults such as Vcc over-voltage, over temperature, short transformer winding, etc, the IC will enter the latched off protection mode. For the less severe case such as the over load, open loop, short opto-coupler, etc, it enter the auto restart protection mode. In case it needs customer defined protection, the external latch off enable feature can fulfill the requirement. 2 Evaluation Board Figure 1a – EVALSF3-ICE3BS03LJG (top view) Application Note 5 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board Figure 1b – EVALSF3-ICE3BS03LJG (bottom view) This document contains the list of features, the power supply specification, schematic, bill of material and the transformer construction drawing. Typical operating characteristics and performance curves with scope waveforms are presented at the rear of the report. Application Note 6 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 3 List of Features 500V Startup Cell Active Burst Mode for lowest Standby Power Fast load jump response in Active Burst Mode 65kHz internally fixed switching frequency Frequency jitter and soft gate driving for low EMI Max Duty Cycle 75% Overall tolerance of Current Limiting < ±5% Internal PWM Leading Edge Blanking BiCMOS technology provide wide VCC range Built-in Soft Start Built-in blanking window with extendable blanking time for short duration high current Built-in latched Off Protection Mode for Over temperature, Over Voltage & Short Winding Auto Restart Protection Mode for Over load, Open Loop & VCC Undervoltage External latch enable function 4 Technical Specifications Input voltage 85VAC~265VAC Input frequency 50Hz, 60Hz Input Standby Power < 100mV @ no load; < 1W @ 0.5W load Output voltage and current 16V +/- 2% Output current 3.75A Output power 60W Efficiency >80% at full load Output ripple voltage < 100mVp-p ( exclude high frequency spike ) Application Note 7 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 5 Circuit Diagram C5 2.2nF Y1 FUSE1 2A 39mH 1.4A L1 AC 85V - 265V AC NTC 2.5Ohm RT1 1M 275V R24 0.22uF C1 VAR1 0.25W 275V 400V 10n C4 2A 800V BR1 400V 150uF C3 C2 2W 33k R1 MUR1520 11 1 35V 1000uF C6 2 C7 1000uF 35V D1 UF4006 0.22uF 275V 3 R25 1M 16V/3. 75A L2 1uH D2 10 C8 220uF 25V Gnd 0.5W 0.56 R8 R8A 0.56 0.5W C11 22uF 50V D3 1N4148 ZD1 24V 7 C12 0.1uF 5 VCC 1 C13 100pF R11 47 R10 100 BL IC1 Q1 SPA07N60C3 5 R9 3R3 HV Gate ICE3BS03LJG GND FB CS 8 2 3 4 R14 0R 6 R2 22K, 1% R6 1K ER28L/N87/154uH T1 C10 2.7nF R7 750 R5 10K C15 220pF IC2 IC3 TL431 Demo board 60W, 16V SMPS using ICE3BS03LJG and SPA07N60C3 R3 1.2K, 1% C9 0.68uF R4 4.3K, 1% Figure 2 – 60W 16V ICE3BS03LJG power supply Schematic N.B.: In order to get the optimized performance of the PWM controller, the grounding of the PCB layout must be taken very carefully. From the circuit diagram above, it shows that the grounding for the PWM controller can be split into several groups; signal ground, Vcc ground and Current sense resistor ground. All the split ground should be connected to the bulk capacitor ground directly. • Signal ground includes all small signal grounds connecting to the PWM controller GND pin such as filter capacitor ground of C12, C13, C15 and opto-coupler ground. • Vcc ground includes the Vcc capacitor ground, C11 and the auxiliary winding ground; pin 6 of the power transformer. • Current Sense resistor ground includes current sense resistor R8 and R8A. Application Note 8 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 6 PCB Layout 6.1 Component side component legend Figure 3 – Component side Component Legend – View from Component Side 6.2 Solder side copper & component legend Figure 4 – Solder side copper – View from Component Side Application Note 9 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board Figure 5 – Solder side component legend – View from Component Side Application Note 10 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 7 Circuit Description 7.1 Introduction The EVALSF3-ICE3BS03LJG demo board is an off line flyback switch mode power supply (SMPS) using the ICE3BS03LJG PWM IC from the Infineon PWM controller. The circuit, shown in Figure 2, details a 16V, 60W power supply that operates from an AC line input voltage range of 85Vac to 265Vac, suitable for applications requiring either an open frame supply or an enclosed adapter. 7.2 Line Input The AC input side comprises the input fuse FUSE1 as over-current protection. The common mode choke L1, X2-capacitors C1 and C2 and Y1-capacitor C5 act as radio interference suppressors. A varistor VAR1 is added to absorb the line transient while a NTC, RT1 is added to reduce the inrush surge current during start up. Two series resistor, R24 and R25 are added to discharge the voltage at C1 and C2 after the AC line is removed. A rectified DC voltage (100V ~ 380V) is obtained through the bridge rectifier BR1 and the input bulk capacitor C3. 7.3 Start up Since there is a built-in startup cell in the ICE3BS03LJG, there is no need for external start up resistors. The startup cell is connecting the HV pin of the IC. Once the voltage is built up at the HV pin of the ICE3BS03LJG, the startup cell will charge up the Vcc capacitor C11 and C12. When the Vcc voltage exceeds the UVLO at 18V, the IC starts up. Then the Vcc voltage is bootstrapped by the auxiliary winding to sustain the operation. 7.4 Operation mode During operation, the Vcc pin is supplied via a separate transformer winding with associated rectification D3 and buffering and filtering capacitors C11 and C12. Resistor R10 is used for current limiting. In order not to exceed the maximum voltage at Vcc pin, an external zener diode ZD1 is added to clamp the voltage. 7.5 Soft start The Soft-Start time is built-in 20ms. After the Vcc hits UVLO at 18V, it starts the soft-start phase. 7.6 Clamper circuit The circuit R1, C4 and D1 clamp the DRAIN voltage spike caused by transformer leakage inductance to a safe value below the drain source break down voltage. 7.7 Main switcher Q1 is the main switcher for the system. It has a low Rdson to reduce the conduction loss. An optional drainsource capacitor can be added to the MOSFET to reduce the switching noise so as to get a better EMI performance. 7.8 Gate drive The gate drive current is 0.17A push and 0.39A pull. The gate on signal has installed with a slope controlled rising edge feature which make the driving softly. If it needs to optimize the EMI performance, a turn off resistor-diode network can be added in parallel with the gate drive resistor, R13. Application Note 11 2007-11-14 6060 7.9 60W/16V Demoboard using ICE3BS03LJG on board Peak current control of primary current The power MOSFET drain source current is sensed via external shunt resistors R8 and R8A which determine the tolerance of the current limit control. Since ICE3BS03LJG is a current mode controller, it would have a cycle-by-cycle primary current and feedback voltage control which can make sure the maximum power of the converter is controlled in every switching cycle. Besides, a propagation delay compensation is implemented to ensure the maximum input current/power can be controlled in an even tighter manner. The demo board shows app. +/-3% (refer to Figure 12). 7.10 Output Stage The power is coupled to the secondary side through an ultra fast recovery diode D2. The capacitor C6 and C7 provide energy buffering and the cascading LC filter L2 and C8 is used to reduce the output voltage ripple. The capacitor C6 and C7 are selected to have a low internal resistance (ESR) to minimize the output voltage ripple. 7.11 Feedback and regulation The output voltage is controlled by a TL431 reference control IC (IC3). This device incorporates the voltage reference as well as the error amplifier. Compensation network C9, C10, R2, R3 and R5 constitutes the loop compensation circuit. This circuitry allows the feedback to be precisely matched to dynamically varying load conditions and provides stable control. The maximum current through the optocoupler diode and the voltage reference is set by using resistors R6 and R7. Optocoupler IC2 is used to transmit the control signal to the “Feedback” input of the ICE3BS03LJG device. The selected optocoupler should meet DIN VDE 884 requirements for a wider creepage distance. 7.12 Blanking Window for Load Jump In case of Load Jumps the Controller provides a Blanking Window before activating the Over Load Protection and entering the Auto Restart Mode. There are 2 modes for the blanking time setting; basic mode and the extendable mode. If there is no capacitor added to the BL pin, it would fall into the basic mode; i.e. the blanking time is set at 20ms. If a longer blanking time is required, a capacitor, C13 can be added to BL pin to extend it. The extended time can be achieved by an internal 13uA constant current at BL pin to charge C13 from 0.9V to 4.0V. Thus the overall blanking time is the addition of 20ms and the extended time. For example, C13 (external capacitor at BL pin) = 0.1uF, IBK (internal charging current) = 13uA Blanking time (total) = 20ms + C13 X (4-0.9)/IBK = 43.9ms Note: A filter capacitor (e.g. 100pF) may be needed to add to the BL pin if the noises cannot be avoided to enter that pin in the physical PCB layout. Otherwise, some protection features may be mis-triggered and the system may not be working properly. 7.13 Active Burst Mode At light load condition, the SMPS enters into Active Burst Mode. At this stage, the controller is always active but the VCC must be kept above the switch off threshold; i.e. VCCoff ≥ 10.5V. During active burst mode, the efficiency increases significantly and at the same time it supports low ripple on VOUT and fast response on load jump. When the voltage level at FB falls below 1.23V, the internal blanking timer starts to count. When it reaches the built-in 20ms blanking time, it will enter Active Burst Mode. The Blanking Window is generated to avoid sudden entering of Burst Mode due to load jump. During Active Burst Mode the current sense voltage limit is reduced from 1V to 0.25V so as to reduce the conduction losses and audible noise. All the internal circuits are switched off except the reference and bias voltages to reduce the total VCC current consumption to below 0.45mA. At burst mode, the FB voltage is changing like a sawtooth between 3.0 and 3.5V. To leave Burst Mode, FB voltage must exceed 4V. It will reset the Active Burst Mode and turn the SMPS into Normal Operating Mode. The maximum current; i.e. current sense voltage limit resume to 1V, can then be provided to stabilize VOUT. Application Note 12 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 7.14 Jitter mode The ICE3BS03LJG has frequency jittering feature to reduce the EMI noise. The jitter frequency is internally set at 65 kHz (+/-2.6 kHz) and the jitter period is set at 4ms. 7.15 Protection modes Protection is one of the major factors to determine whether the system is safe and robust. Therefore, sufficient protection is a must. ICE3BS03LJG provides all the necessary protections to ensure the system is operating safely. There are 2 kinds of protection mode; auto-restart and latch off mode. When there are serious faults such as Vcc over-voltage, over temperature and short winding, it enters the latch off mode. For those less severe faults such as over load, open loop and short optocoupler, it enters the auto-restart mode. In addition, there is an external latch enable feature which is suitable for those tailor-made protection features. A list of protections and the failure conditions are showed in the below table. Protection function Failure condition Vcc Over-voltage Vcc > 25.5V Latch off Over-temperature (controller junction) TJ > 130°C Latch off Short winding / Short diode VCS > 1.66V Latch off External Latch off enable VBL < 0.25V Latch off Over-load / Open loop VFB > 4.0V and VBL > 4.0V and after Blanking time Auto Restart Vcc Under-voltage / short Opto-coupler Vcc < 10.5V Auto Restart Application Note 13 Protection Mode 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 8 Component List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Circuit code BR1 C1 C10 C11 C12 C13 C15 C2 C3 C4 C5 C6 C7 C8 C9 D1 D2 D3 FUSE1 IC1 IC2 IC3 J1 ~ J12 L1 L2 Q1 R1 R10 R11 R14 R2 R24 R25 R3 R4 R5 R6 R7 R8 R8A R9 RT1 T1 VAR1 ZD1 Application Note Part Type 2A 800V 0.22uF, 275V 2.7nF,63V 22uF, 50V 0.1uF, 63V 100pF, 63V 220pF, 63V 0.22uF, 275V 150uF, 400V 10n, 400V 2.2nF, 250V 1000uF, 35V 1000uF, 35V 220uF, 25V 0.68uF, 63V UF4006 MUR1520 1N4148 4A 250V ICE3BS03LJG, SO-8 SFH617 TL431 Jumper 39mH, 1.4A 1uH SPA07N60C3 33K, 2W 100R, 1/4W 47R, 1/4W 0R, 0603 22K, 1%, 1/4W 1M, 1206 1M , 1206 1.2K, 1%, 1/4W 4.3K, 1%, 1/4W 10K, 1/4W 1K, 1/4W 750R, 1/4W 0.56R, 1/2W 0.56R, 1/2W 3R3, 1/4W NTC 2.5Ohm ER28L,N87, Lp=154uH 0.25W 275V 24V 0.5W 14 Quantity 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 12 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 9 Transformer Construction Core and material : ER28, N87 or EER28L, PC40 Bobbin: Vertical type Primary Inductance, Lp = 154uH measured between pin 3 and pin 1 (Gapped to Inductance) Transformer structure: Figure 5 – Transformer structure and top view of transformer complete Wire size requirement: Start Stop No. of turns Wire size layer 2 3 12 3x0.3mm ( AWG#28 ) ½ Primary 6 5 4 8X0.3mm ( AWG# 28) Auxiliary 9 11 5 6X0.4mm ( AWG#26 ) Secondary 1 2 12 3x0.3mm ( AWG#28 ) ½ Primary Application Note 15 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 10 Test Results 10.1 Efficiency Efficiency versus AC Line Input Voltage 90 Efficiency [ % ] 88 86 84 82 80 78 76 50 100 150 200 250 300 AC Line Input Voltage [ Vac ] Efficiency @ 60W output Power Figure 6 – Efficiency vs. AC Line Input Voltage Efficiency versus Output Power 90 Efficiency [ % ] 85 80 75 70 65 60 0 10 20 30 40 50 60 Output Pow er [ W ] Vin=85VAc Vin=265VAc Figure 7 – Efficiency vs. Output Power @ Low and High Line 50Hz Application Note 16 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 10.2 Input Standby Power Stanby Power @ no-load versus AC Line Input Voltage 110 95.54 100 85.81 Input Power [ mW ] 90 80 69.09 70 53.84 60 58.68 63.32 50 49.27 40 49.33 49.09 58.48 54.87 50.14 30 20 50 100 150 200 250 300 AC Line Input Voltage [ Vac ] Po = 0W, no R24 & R25 Po = 0W, R24=R25=1MOhm Figure 8 – Input Standby Power @ no load vs. AC Line Input Voltage ( Equipment : Yokogawa WT210 power meter – using integration mode ) Standby Power @ 0.3W & 0.5W load vs AC Line Input voltage (R24=R25=1Mohm) 0.75 0.70 0.66 0.65 0.67 0.71 0.69 0.67 Input Power [ W ] 0.65 0.60 0.55 0.50 0.45 0.42 0.42 0.47 0.45 0.45 0.43 0.40 0.35 50 100 150 200 250 300 AC Line Input Voltage [ Vac ] Po=0.5W Po=0.3W Figure 9 – Input Standby Power @ 0.3W & 0.5W load vs. AC Line Input Voltage ( Equipment : Yokogawa WT210 power meter – using integration mode ) Application Note 17 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board Standby Power Efficiency @ 0.3W & 0.5W load vs Input voltage (R24=R25=1Mohm) 80 76.54 78 75.31 Efficiency [% ] 76 74 72.17 70.98 72 74.70 74.26 72.21 70.14 69.50 70 67.47 66.42 68 66 64.02 64 62 60 50 100 150 200 250 300 AC Line Input Voltage [ Vac ] Po=0.5W Po=0.3W Figure 10 – Standby Power Efficiency @ 0.3W & 0.5W load vs. AC Line Input Voltage 10.3 Line Regulation Line Regulation : Vo versus AC Line Input Voltage @ 60W load O u tp u t Vo ltag e [ V ] 16.5 16 15.5 15 14.5 14 50 100 150 200 250 300 AC Line Input Voltage [ Vac ] Vo Figure 11 – Line Regulation vs. AC Line Input Voltage Application Note 18 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 10.4 Load Regulation Load Regulation: Vout versus Load @ Vin = 230Vac Ouput Voltage [ V ] 16.50 16.00 15.50 15.00 14.50 14.00 0 10 20 30 40 50 60 Output Pow er [ W ] Output Voltage Figure 12 – Load Regulation vs. AC Line Input Voltage 10.5 Max. Overload Output Power Max. Overload Output Power ( Peak Power ) versus AC Line Input Voltage M ax. O verlo ad O u tp u t Po w er [ W ] 79 77 75 72.05 73 73.32 74.11 75.72 74.60 76.51 71 69 67 50 100 150 200 250 300 AC Line Input Voltage [ V ] Peak Output Power Po_max = 74.28V±3% Figure 13 – Overload Output Power (Over Current Shut Off Threshold) vs. AC Line Input Voltage Application Note 19 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 11 Waveforms and Scope Plots All waveforms and scope plots were recorded with a LeCroy 6050 oscilloscope 11.1 Startup @ Low and High AC Line Input Voltage and 60W load Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply Voltage (Vcc) Channel 3; C3 : Feedback voltage (VFB) Channel 4; C4 : BL Voltage ( VBL ) Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply Voltage (Vcc) Channel 3; C3 : Feedback voltage (VFB) Channel 4; C4 : BL Voltage ( VBL ) Startup time = 0.58s, Soft start time = 18ms Startup time = 0.58s, Soft start time = 18ms Figure 14 – Startup @ Vin=85Vac and 60W load Figure 15 – Startup @ Vin=265Vac and 60W load 11.2 Drain Source Voltage and Current during 60W load Operation Channel 1; C1 : Drain Source Voltage (VDS) Channel 2; C2 : Drain Source Current (IDS) Channel 1; C1 : Drain Source Voltage (VDS) Channel 2; C2 : Drain Source Current (IDS) Duty cycle = 44.1% Duty cycle = 9.7% Figure 16 – Operation @ Vin = 85Vac and 60W load Figure 17–Operation @ Vin = 265Vac and 60W load Application Note 20 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 11.3 Load Transient Response (Load jump from 10% to 100% Load) Channel 1; C1 : Output Voltage (Vo) Channel 2; C2 : Output Current (Io) Channel 1; C1 : Output Voltage (Vo) Channel 2; C2 : Output Current (Io) Current step slew rate = 0.4A/us Current step slew rate = 0.4A/us Figure 18– Load jump @ Vin=85Vac from 6W to 60W load Figure 19 – Load jump @ Vin=265Vac from 6W to 60W load 11.4 AC Output Ripple during 60W Channel 1; C1 : Output Ripple Voltage (Vo_ripple) Channel 1; C1 : Output Ripple Voltage (Vo_ripple) Vo_ripple = +/-10mV ( exclude high frequency ripple ) Vo_ripple = +/-10mV ( exclude high frequency ripple ) Terminal with decoupling capacitor of 0.1uF + 1uF Terminal with decoupling capacitor of 0.1uF + 1uF Figure 20 – AC output ripple @ Vin=85Vac and 60W load Figure 21 – AC output ripple @ Vin=265Vac and 60W load Application Note 21 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 11.5 Active Burst Mode @ 0.5W load Channel 2; C2 : Drain Source Voltage (VDS) Channel 3; C3 : Feedback voltage (VFB) Channel 4; C4 : Current Sense Voltage (VCS) Blanking time to enter burst mode : 18ms Figure 22 – Active burst mode @ Vin=85Vac and step from 3.75A to 0.03A Channel 2; C2 : Drain Source Voltage (VDS) Channel 3; C3 : Feedback voltage (VFB) Channel 4; C4 : Current Sense Voltage (VCS) Blanking time to enter burst mode : 18ms Figure 23 – Active burst mode @ Vin=265Vac and step from 3.75A to 0.03A Channel 1; C1 : Output Voltage (Vo) Output ripple : app. 100mV Figure 24 – Output ripple at active burst mode @ Vin=85Vac and 0.5W load Channel 1; C1 : Output Voltage (Vo) Output ripple : app. 100mV Figure 25 – Output ripple at active burst mode @ Vin=265Vac and 0.5W load Application Note 22 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 11.6 Over load protection – Auto Restart Channel 1; C1 : Output Voltage (Vo) Channel 2; C2 : Output current (Io) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL voltage (VBL) Blanking time to enter auto-restart mode : 18ms Figure 26 – Over load protection without extended blanking Channel 1; C1 : Output Voltage (Vo) Channel 2; C2 : Output current (Io) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL voltage (VBL) Blanking time to enter auto-restart mode : 18ms Figure 27 – Over load protection without extended blanking time; without C13 @ Vin=85Vac and output power step from 3.75A to 5A load Time; without C13 @ Vin=265Vac and output power step from 3.75A to 5A load Channel 1; C1 : Output Voltage (Vo) Channel 2; C2 : Output current (Io) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL voltage (VBL) Blanking time to enter auto-restart mode : 44ms Figure 28 – Over load protection with extended blanking Channel 1; C1 : Output Voltage (Vo) Channel 2; C2 : Output current (Io) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL voltage (VBL) Blanking time to enter auto-restart mode : 44ms Figure 29 – Over load protection with extended blanking time; time;C13 = 0.1uF @ Vin=85Vac and output power step from 3.75A to 5A load C13 = 0.1uF @ Vin=265Vac and output power step from 3.75A to 5A load Application Note 23 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 11.7 Open loop protection – Auto Restart Channel 1; C1 : Drain Source Voltage (VDS) Channel 2; C2 : Supply Voltage (Vcc) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL voltage (VBL) Channel 1; C1 : Drain Source Voltage (VDS) Channel 2; C2 : Supply Voltage (Vcc) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL voltage (VBL) System enters auto-restart when VFB>4V, VBL >4V with defined blanking time 20mS. System enters auto-restart when VFB>4V, VBL >4V with defined blanking time 20mS. Figure 30 Figure 31 – – Open loop protection @ Vin=85Vac; R2 disconnected before system start up at 60W load Open loop protection @ Vin=85Vac; R2 disconnected before system start up at 60W load 11.8 Short optocoupler – Auto Restart Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply voltage (VCC) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL Voltage (VBL) Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply voltage (VCC) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL Voltage (VBL) System enters Auto Restart mode when Vcc<10.5V System enters Auto Restart mode when Vcc<10.5V Figure 32 Figure 33 – Short optocoupler protection @ Vin=85Vac; Short the transistor of optocoupler. Application Note 24 – Short optocoupler protection @ Vin=265Vac; Short the transistor of optocoupler. 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 11.9 Vcc overvoltage protection - Latched Off Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply voltage (VCC) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL Voltage (VBL) Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply voltage (VCC) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL Voltage (VBL) System enters latched off mode when VCC>25.5V System enters latched off mode when VCC>25.5V Figure 34 Figure 35 – – Vcc overvoltage protection @ Vin=85Vac; R2 disconnected at startup with open load 11.10 Vcc overvoltage protection @ Vin=85Vac; R2 disconnected at startup with open load External latched off enable Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply voltage (VCC) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL Voltage (VBL) Channel 1; C1 : Drain Source voltage (VDS) Channel 2; C2 : Supply voltage (VCC) Channel 3; C3 : Feedback Voltage (VFB) Channel 4; C4 : BL Voltage (VBL) System enters latched off mode when Vbl<0.25V System enters latched off mode when Vbl<0.25V Figure 36 Figure 37– Latched off enable by trigger BL pin @ Vin=265Vac; – Latched off enable by trigger BL pin @ Vin=85Vac; BL pin to 0.2V for 50µS by function generator (without C13). Application Note 25 BL pin to 0.2V for 50µS by function generator (without C13). 2007-11-14 6060 11.11 60W/16V Demoboard using ICE3BS03LJG on board Frequency Jittering Channel 1; C1 : Drain Source voltage (VDS) Channel 1; C1 : Drain Source voltage (VDS) Frequency changing from 68.6kHz ~ 73.2kHz, Jitter period is set at 4ms internally ( taken from untrimmed sample ) Frequency changing from 68.7kHz ~ 73.4kHz, Jitter period is set at 4ms internally ( taken from untrimmed sample ) Figure 38 – Figure 39 – Frequency change shown at VDS @ Vin=85Vac and 60W Load Application Note Frequency change shown at VDS @ Vin=265Vac and 60W Load 26 2007-11-14 6060 60W/16V Demoboard using ICE3BS03LJG on board 12 Appendix 12.1 Slope compensation for CCM operation This demo board is designed in Discontinuous Conduction Mode (DCM) operation. If the application is designed in Continuous Conduction Mode (CCM) operation where the maximum duty cycle exceeds the 50% threshold, it needs to add the slope compensation network. Otherwise, the circuitry will be unstable. In this case, three more components (2 ceramic capacitors C17 / C18 and one resistor R19) are needed to add as shown in the circuit diagram below. Figure 40 – Circuit Diagram Switch Mode Power Supply with Slope Compensation More information regarding how to calculate the additional components, see in the application note AN_SMPS_ICE2xXXX – available on the internet: www.infineon.com/CoolSET CoolSET F2. 13 References [1] Infineon Technologies, Datasheet “F3 PWM controller ICE3BS03LJG Off-Line SMPS Current Mode Controller with Integrated 500V Startup Cell (Latched and Frequency Jitter Mode)” [2] Infineon Technologies, Application Note “ICE3xS03LJG Current Mode Controller with integrated 500V Startup Cell” [3] Infineon Technologies, Application Note “AN-SMPS-ICE2xXXX-1 CoolSETTM ICE2xXXX for OFFLine Switch Mode Power Supply (SMPS)” Application Note 27 2007-11-14