HL, NHL www.vishay.com Vishay Dale Wirewound Resistors, Industrial Power, Tubular (HL), Non-Inductive Tubular (NHL) FEATURES Note * This datasheet provides information about parts that are RoHS-compliant and/or parts that are non-RoHS-compliant. For example, parts with lead (Pb) terminations are not RoHS-compliant. Please see the information/tables in this datasheet for details. • High temperature silicon coating • Complete welded construction • Available in non-inductive styles (model NHL) with Ayrton-Perry winding • Tight tolerance of 5 % for values above 1 W • Excellent stability in operation (< 3 % change in resistance) • Material categorization: For definitions of compliance please see www.vishay.com/doc?99912 Available Available Available Available STANDARD ELECTRICAL SPECIFICATIONS GLOBAL MODEL HL011 NHL011 HL012 NHL012 HL015 NHL015 HL020 NHL020 HL025 NHL025 HL026 NHL026 HL050 NHL050 HL051 NHL051 HL060 NHL060 HL065 NHL065 HL080 NHL080 HL100 NHL100 HL120 NHL120 HL130 NHL130 HL160 NHL160 HL175 NHL175 HL225 NHL225 HISTORICAL MODEL HL-11 NHL-11 HL-12 NHL-12 HL-15 NHL-15 HL-20 NHL-20 HL-25 NHL-25 HL-26 NHL-26 HL-50 NHL-50 HL-51 NHL-51 HL-60 NHL-60 HL-65 NHL-65 HL-80 NHL-80 HL-100 NHL-100 HL-120 NHL-120 HL-130 NHL-130 HL-160 NHL-160 HL-175 NHL-175 HL-225 NHL-225 RESISTANCE RANGE ±5% 1.0 to 70K 1.0 to 4.7K 1.0 to 58K 1.0 to 3.9K 1.0 to 60K 1.0 to 4.3K 1.0 to 95K 1.0 to 6.8K 1.0 to 115K 1.0 to 8.8K 1.0 to 170K 1.0 to 11.8K 1.0 to 112K 1.0 to 21.5K 1.0 to 124K 1.0 to 22.9K 1.0 to 145K 1.0 to 27.2K 1.0 to 170K 1.0 to 31.4K 1.0 to 190K 1.0 to 38.3K 1.0 to 260K 1.0 to 48.5K 1.0 to 330K 1.0 to 64.1K 1.0 to 380K 1.0 to 70.2K 1.0 to 470K 1.0 to 105K 1.0 to 500K 1.0 to 112K 1.0 to 645K 1.0 to 121K POWER RATING P25 °C W 11 12 15 20 25 26 50 51 60 65 80 100 120 130 160 175 225 RESISTANCE RANGE ± 10 % 0.10 to 70K 1.0 to 4.7K 0.10 to 58K 1.0 to 3.9K 0.10 to 60K 1.0 to 4.3K 0.10 to 95K 1.0 to 6.8K 0.10 to 115K 1.0 to 8.8K 0.10 to 170K 1.0 to 11.8K 0.10 to 112K 1.0 to 21.5K 0.10 to 124K 1.0 to 22.9K 0.10 to 145K 1.0 to 27.2K 0.10 to 170K 1.0 to 31.4K 0.10 to 190K 1.0 to 38.3K 0.10 to 260K 1.0 to 48.5K 0.10 to 330K 1.0 to 64.1K 0.10 to 380K 1.0 to 70.2K 0.10 to 470K 1.0 to 105K 0.10 to 500K 1.0 to 112K 0.10 to 645K 1.0 to 121K WEIGHT (typical) g 10.50 6.69 8.64 12.57 20.72 15.34 42.08 51.96 65.64 64.82 121.58 91.37 183.82 192.36 245.86 250.80 309.97 GLOBAL PART NUMBER INFORMATION Global Part Numbering example: NHL10006Z10R00JJ N H L 1 0 0 0 6 Z GLOBAL TERMINAL TERMINAL RESISTANCE MODEL DESIGNATION FINISH VALUE R = Decimal E = Lead 02 NHL100 K = Thousand (Pb)-free 05 (See “Standard Electrical 10R00 = 10.0 06 Specifications” Z = Tin/lead 1K000 = 1 k 07 table above for N = Nickel 14 additional P/N’s) 15 Historical Part Numbering example: NHL-100-06Z 10 5 % J01 NHL-100 06Z 10 HISTORICAL MODEL Revision: 12-Mar-14 TERMINAL/FINISH 1 0 R 0 0 J J TOLERANCE PACKAGING CODE SPECIAL J = ± 5.0 % K = ± 10.0 % E = Lead (Pb)-free skin pack J (1) = Skin pack (J01) (Dash Number) (Up to 2 digits) From 1 to 99 as applicable Note (1) Tin/lead for type “Z”, lead (Pb)-free for type “N” RESISTANCE VALUE 5% J01 TOLERANCE PACKAGING Document Number: 30208 1 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 HL, NHL www.vishay.com Vishay Dale DIMENSIONS in inches [millimeters] TERMINAL SETBACK A O.D. I.D. LENGTH (Includes Coating and Terminal Band) GLOBAL MODEL CORE DIMENSIONS LENGTH I.D. ± 0.062 O.D. ± 0.031 [± 1.59] [± 0.79] 1.750 0.375 0.188 [44.45] [9.53] [4.76] 1.750 0.313 0.188 [44.45] [7.94] [4.76] 1.500 0.438 0.313 [38.10] [11.11] [7.94] 2.000 0.438 0.313 [50.8] [11.11] [7.94] 2.000 0.563 0.313 [50.8] [14.29] [7.94] 3.000 0.438 0.313 [76.2] [11.11] [7.94] 4.000 0.563 0.313 [101.6] [14.29] [7.94] 3.500 0.750 0.500 [88.9] [19.05] [12.70] 4.000 0.750 0.500 [101.6] [19.05] [12.70] 4.500 0.750 0.500 [114.3] [19.05] [12.70] 4.000 1.125 0.750 [101.6] [28.58] [19.05] 6.500 0.750 0.500 [165.1] [19.05] [12.70] 6.000 1.125 0.750 [152.4] [28.58] [19.05] 6.500 1.125 0.750 [165.1] [28.58] [19.05] 8.000 1.125 0.750 [203.2] [28.58] [19.05] 8.500 1.125 0.750 [215.9] [28.58] [19.05] 10.500 1.125 0.750 [266.7] [28.58] [19.05] A (MAX.) DIMENSIONS in inches [millimeters] TERMINAL DESIGNATION TERMINAL DISTANCE SETBACK BETWEEN ± 0.31 TERMINALS STANDARD OPTIONAL [± 0.79] (REF.) 0.094 1.187 02 [2.38] 0.094 1.187 05 14 [2.38] 0.094 0.937 02 14 [2.38) 0.094 1.437 02 14 [2.38] 0.094 1.312 06 15 [2.38] 0.094 2.437 02 14 [2.38] 0.094 3.312 06 15 [2.38] 0.125 2.75 06 15 [3.18] 0.125 3.250 06 15 [3.18] 0.125 3.750 06 15 [3.18] 0.219 2.812 07 15 [5.56] 0.125 5.750 06 15 [3.18] 0.219 4.812 07 15 [5.56] 0.219 5.312 07 15 [5.56] 0.219 6.812 07 15 [5.56] 0.219 7.312 07 15 [5.56] 0.219 9.312 07 15 [5.56] HL011 0.469 NHL011 [11.91] HL012 0.406 NHL012 [10.32] HL015 0.563 NHL015 [14.29] HL020 0.563 NHL020 [14.29] HL025 0.688 NHL025 [17.46] HL026 0.563 NHL026 [14.29] HL050 0.688 NHL050 [17.46] HL051 0.906 NHL051 [23.02] HL060 0.906 NHL060 [23.02] HL065 0.906 NHL065 [23.02] HL080 1.313 NHL080 [33.34] HL100 0.906 NHL100 [23.02] HL120 1.313 NHL120 [33.34] HL130 1.313 NHL130 [33.34] HL160 1.313 NHL160 [33.34] HL175 1.313 NHL175 [33.34] HL225 1.313 NHL225 [33.34] Note (1) Brackets are available for mounting HL series resistors - see Mounting Hardware section. TERMINAL DIMENSIONS A D C Style 02 thru 07 A D C B Styles 14 and 15 DIMENSION A B B TERMINAL FINISH C “E” Finish - 100 % Sn coated steel. “Z” Finish - 60/40 SnPb coated steel. “N” Finish - Nickel coated steel. Finish for terminal style 14 and 15 limited to nickel plated steel (N). D Revision: 12-Mar-14 BRACKET TYPES (1) 101, 204, 301 101, 204, 301 101, 203, 301 101, 203, 301 101, 203, 301 101, 203, 301 101, 203, 301 102, 206, 303 102, 206, 303 102, 206, 303 103, 205, 303 102, 206, 303 103, 205, 303 103, 205, 303 103, 205, 303 103, 205, 303 103, 205, 303 TERMINAL STYLE 02 05 06 07 14 15 0.188 0.188 0.250 0.375 0.188 0.250 [4.76] [4.76] [6.35] [9.53] [4.76] [6.35] 0.406 0.438 0.563 0.625 0.563 0.594 [10.32] [11.11] [14.29] [15.88] [14.29] [15.08] 0.093 0.104 0.166 0.173 0.050 0.065 [2.36] [2.64] [4.22] [4.39] [1.27] [1.65] 0.020 0.020 0.020 0.020 0.020 0.031 [0.51] [0.51] [0.51] [0.51] [0.51] [0.79] Document Number: 30208 2 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 HL, NHL www.vishay.com Vishay Dale MOUNTING HARDWARE Mounting hardware is available for HL resistors, see HL Brackets and Sliders datasheet for more information: www.vishay.com/doc?30279 TECHNICAL SPECIFICATIONS PARAMETER Temperature Coefficient UNIT HL, NHL RESISTOR CHARACTERISTICS ppm/°C ± 30 for 10 and above; ± 50 for 1 to 9.9 ; ± 90 for 0.1 to 0.99 Short Time Overload - 10 x rated power for 5 s VAC 1000, from terminal to mounting hardware V (P x R)1/2 Insulation Resistance 1000 M minimum dry, 100 M minimum after moisture test Operating Temperature Range °C - 55 to + 350 Dielectric Withstanding Voltage Maximum Working Voltage MATERIAL SPECIFICATIONS NHL NON-INDUCTIVE Element: Copper-nickel alloy of nickel-chrome alloy, depending on resistance value Models of equivalent physical and electrical specifications are available with non-inductive (Ayrton-Perry) winding. They are identified by adding the letter N to the front of the HL type designation (NHL225 for example). For NHL models maximum resistance values are lower, see Standard Electrical Specifications table. Core: Ceramic, steatite Coating: Special high temperature silicone Standard Terminals: Model “E” terminals are tinned steel Terminal Bands: Steel Part Marking: Vishay Dale, model, wattage, value, tolerance, date code RATED POWER IN % DERATING 120 100 80 60 40 20 0 - 65 - 50 0 50 150 250 350 25 AMBIENT TEMPERATURE IN °C PERFORMANCE TEST CONDITIONS OF TEST TEST LIMITS Short Time Overload Dielectric Withstanding Voltage Low Temperature Storage High Temperature Exposure Humidity Load Life Moisture Resistance Shock, Specified Pulse Rated power applied until thermally stable, then a minimum of 15 min at - 55 °C 10 x rated power for 5 s 1000 VRMS for 1 min - 55 °C for 24 h 250 h at + 350 °C 75 °C, 90 % to 100 % RH, 240 h 1000 h at rated power, + 25 °C, 1.5 h “ON”, 0.5 h “OFF” MIL-STD-202 Method 106, 7b not applicable MIL-STD-202 Method 213, 100 g’s for 6 ms, 10 shocks ± (2.0 % + 0.05 ) R ± (0.1 % + 0.05 ) R ± (2.0 % + 0.05 ) R ± (2.0 % + 0.05 ) R ± (5.0 % + 0.05 ) R ± (3.0 % + 0.05 ) R ± (2.0 % + 0.05 ) R ± (0.2 % + 0.05 ) R Vibration, High Frequency Frequency varied 10 Hz to 2000 Hz, 20 g peak, 2 directions 6 h each ± (0.2 % + 0.05 ) R Thermal Shock Revision: 12-Mar-14 ± (2.0 % + 0.05 ) R Document Number: 30208 3 For technical questions, contact: [email protected] THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. 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