DCMPP10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev D Wall Industries, Inc. FEATURES Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) • 2µA Patient Leakage Current • Reinforced Insulation for 250VAC Working Voltage • Single & Dual Outputs • Clearance and Creepage Distance: 8.0mm/2MOPP • High Efficiency up to 89% • Short Circuit, Over Voltage, and Over Load Protection • 2:1 Wide Input Voltage Ranges • CE Mark Meets 2006/95/EC, 2011/95/EC, and 2004/108/EC • Built-in EMI Class A Filter • Compliant to RoHS EU Directive 2011/65/EU • Up to 10 Watts Output Power • ANSI/AAMI ES60601-1, EN60601-1, & IEC60601-1 Safety Approvals • 5000VAC I/O 2MOPP Isolation • Optional Remote On/Off Control and Trim Pin DESCRIPTION Applications: • Medical Equipment • Telecom/Datacom • Semiconductor Equipment • Industry Control Systems • PV Power Systems • IGBT Gate Drivers The DCMPP10 series of medical DC/DC power converters provides up to 10 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to 89%, 5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature range. These converters are also protected against short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, and IEC60601-1 safety approvals. Remote on/off and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number (1) DCMPP10-5S33x DCMPP10-5S05x DCMPP10-5S12x DCMPP10-5S15x DCMPP10-5S24x DCMPP10-12S33x DCMPP10-12S05x DCMPP10-12S12x DCMPP10-12S15x DCMPP10-12S24x DCMPP10-24S33x DCMPP10-24S05x DCMPP10-24S12x DCMPP10-24S15x DCMPP10-24S24x DCMPP10-48S33x DCMPP10-48S05x DCMPP10-48S12x DCMPP10-48S15x DCMPP10-48S24x Input Voltage Range 5 VDC (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA 2500mA 2000mA 830mA 670mA 416mA Output Ripple & Noise 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p 30mVp-p 30mVp-p 40mVp-p 40mVp-p 50mVp-p No Load Input Current 10mA 10mA 20mA 20mA 20mA 10mA 10mA 10mA 10mA 10mA 6mA 6mA 6mA 6mA 6mA 4mA 4mA 4mA 4mA 4mA Output Power Efficiency 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 8.25W 10W 10W 10W 10W 80% 84% 86.5% 87% 85.5% 83% 85.5% 88% 89% 89% 83% 86.5% 89% 89% 89% 82.5% 86.5% 89% 89% 88.5% Output Power Efficiency 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 83% 85.5% 86.5% 84% 89% 88% 85% 89% 88% 85% 88% 88% Maximum Capacitive Load 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF 3000µF 2500µF 430µF 350µF 125µF DUAL OUTPUT MODELS Model Number (1) Input Voltage Range DCMPP10-5D05x DCMPP10-5D12x DCMPP10-5D15x DCMPP10-12D05x DCMPP10-12D12x DCMPP10-12D15x DCMPP10-24D05x DCMPP10-24D12x DCMPP10-24D15x DCMPP10-48D05x DCMPP10-48D12x DCMPP10-48D15x 5 VDC 10/27/2014 (4.5 - 9 VDC) 12 VDC (9 - 18 VDC) 24 VDC (18 - 36 VDC) 48 VDC (36 - 75 VDC) Output Voltage Output Current ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA ±1000mA ±416mA ±333mA Output Ripple & Noise 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p 40mVp-p No Load Input Current 25mA 25mA 25mA 10mA 10mA 10mA 6mA 6mA 6mA 4mA 4mA 4mA Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Maximum Capacitive Load ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF ±1440µF ±250µF ±180µF Page 1 of 5 DCMPP10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev D Wall Industries, Inc. SPECIFICATIONS: DCMPP10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 4.5 9 18 36 5 12 24 48 9 18 36 75 4.5 9 18 36 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote On/Off Control (Only for “B” type pin connection models) Input Current of CTRL Pin Remote Off Input Current 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin 4 8 16 33 DC/DC ON DC/DC OFF Nominal Vin Nominal Vin -0.5 16 25 50 100 See Table Pi type Open or 0 ~ 1.2VDC 2.2 ~ 12 VDC 1 2.5 VDC VDC VDC VDC mA mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL Voltage Adjustability Single Output Models (Only for “B” type pin connection models) Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models 25% load step change Power Up Constant resistive load Remote On/Off Temperature Coefficient -0.02 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 % % % % % % mVp-p µs ms %/°C PROTECTION Short Circuit Protection Over Load Protection % of rated Iout; hiccup mode Single Output Models Over Voltage Protection Dual Output Models 10/27/2014 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models 5V Output Models 12V Output Models 15V Output Models Continuous, automatic recovery 150 % 3.7 5.0 5.6 7.0 VDC 13.5 16.0 18.3 22.0 29.1 34.5 5.6 7.0 VDC 13.5 18.2 17.0 22.0 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 5 DCMPP10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev D Wall Industries, Inc. SPECIFICATIONS: DCMPP10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage (Input to Output) Isolation Capacitance Leakage Current Clearance/Creepage Nominal input voltage and full load 270 5000 1 minute See Table 300 330 12 240VAC, 60Hz 17 2 8 kHz VAC pF µA mm ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF Without derating With derating -40 +77 -55 Natural convection (20LFM) +77 +105 +125 18 5 MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) 95 MIL-STD-810F MIL-STD-810F 3,849,000 hours °C °C °C/W % RH PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Base Material Potting Material 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Non-conductive black plastic Silicon (UL94-V0) SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) EN55011, EN55022, and FCC Part 18 ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 3) Surge (See Note 3) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1 Class A, Class B Air ±8kV Contact ±6kV 10 V/m ±2kV ±2kV 10 Vrms Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMPP10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V) and a reverse diode (Vishay V10P45) in parallel. • For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the suffix “-P” to the model number (Ex: DCMPP10-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMPP10-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. 10/27/2014 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 DCMPP10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev D Wall Industries, Inc. MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) Pin size is 0.023 (0.60) Dia 24 23 0.100 (2.54) 0.900 (22.86) 15 1.25 (31.8) 0.08 (2.0) 1 11 12 13 0.15 (3.8) 0.600 (15.24) PIN CONNECTIONS SINGLE +Vin No Pin -Vout +Vout No Pin -Vin -Vin PIN 1 11 12 13 15 23 24 DUAL +Vin Common No Pin -Vout +Vout -Vin -Vin Unit: inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 0.40 (10.2) 0.80 (20.3) Pin Pitch Tolerance: ±0.01 (±0.25) BOTTOM VIEW Pin Dimension Tolerance: ±0.004 (±0.1) SIDE VIEW B Type Pin Connection (Suffix “B”) 14 1.25 (31.8) 16 0.100 (2.54) 23 22 0.800 (20.32) 1 2 0.08 (2.0) Pin size is 0.023 (0.60) Dia 10 11 0.600 (15.24) PIN CONNECTIONS SINGLE DUAL Ctrl (Optional) / No Pin* Ctrl (Optional) / No Pin* -Vin -Vin Trim (optional) / No Pin* Trim (optional) / No Pin* No Pin / NC** -Vout +Vout +Vout -Vout Common +Vin +Vin +Vin +Vin * If Ctrl or Trim options are not chosen then there is “No Pin” on the corresponding pin number. 0.15 (3.8) 0.40 (10.2) 0.80 (20.3) BOTTOM VIEW Unit: inches (mm) Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) Pin Pitch Tolerance: ±0.01 (±0.25) Pin Dimension Tolerance: ±0.004 (±0.1) 10/27/2014 PIN 1 2 10 11 14 16 22 23 SIDE VIEW ** Pin 11 is “No Pin” for DCMPP10-XXSXXB-T DCMPP10-XXSXXB-PT ** Pin 11 is “NC” for DCMPP10-XXSXXB DCMPP10-XXSXXB-P EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. ( ) for dual output trim. TRIM UP TRIM DOWN 16 (11) 10 (10) RU 10 (10) RD 14 (14) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMPP10 SERIES Up to 10 Watts, Medical DC/DC Power Converters Rev D Wall Industries, Inc. CHARACTERISTIC CURVES DCMPP10-48S05A Derating Curve DCMPP10-48S05A Efficiency vs Input Voltage ~ 90 90 85 85 Efficiency (%) Output Power (%) 100 80 60 20LFM 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 -40 ~~ DCMPP10-48S05A Efficiency vs Output Load Efficiency (%) 120 80 75 70 Iout = 100% F.L. Iout = 50% F.L. Iout = 25% F.L. 65 70 80 90 100 110 75 70 Vin = 36V Vin = 48V Vin = 75V 65 60 60 60 80 36 40 44 Ambient Temperature (°C) 48 52 56 60 64 68 10 75 20 30 40 50 60 70 80 90 100 % of Full Load Input Voltage (VDC) MODEL NUMBER SETUP DCMPP 10 Series Name - P (1) T (1) Pin Connection Remote On/Off Option Trim Option 33: 3.3 VDC A: A Type None: No Remote On/Off None: No Trim 12: 12 VDC 05: 5 VDC B: B Type P: Remote On/Off T: Trim 24: 24 VDC 12: 12 VDC 48: 48 VDC 15: 15 VDC 48 S 05 B Output Power Input Voltage Output Quantity Output Voltage 10: 10 Watts 5: 5 VDC S: Single Output - 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote On/Off Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 10/27/2014 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5