DCPDL09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A Standard Case Metal Case Size: 0.86in x 0.44in x 0.36in (21.8mm x 11.2mm x 9.1mm) Size: 0.86in x 0.44in x 0.38in (21.8mm x 11.2mm x 9.6mm) OPTIONS FEATURES • Input Voltage • Case Type -Standard -Metal • Output Quantity • • • • • • APPLICATIONS • • • • • No Minimum Load Required 1600VDC Input to Output Insulation Compact Size and Low Profile Low Standby Power CE Marked 2:1 Wide Input Range • • • • • RoHS and REACH Compliant High Efficiency up to 89% Single and Dual Output Voltages Over Load and Short Circuit Protection UL60950-1, EN60950-1, IEC60950-1, UL62368-1, EN62368-1, & IEC62368-1 Safety Approvals DESCRIPTION Wireless Networks Telecom/Datacom Industry Control Systems Distributed Power Architectures Semiconductor Equipment The DCPDL09 series of DC DC converters offers up to 90 watts of output power in a compact and low profile package. This series consists of both single and dual output models with 2:1 wide input ranges. Models in this series have a high efficiency up to 89%, low standby power, and over load and short circuit protection. Models are also compliant to both RoHS and REACH and have UL60950-1, EN60950-1, IEC60905-1, UL62368-1, EN62368-1, & IEC62368-1 safety approvals. MODEL SELECTION TABLE Single Output Models Model Number(1) DCPDL09-12S3P3x DCPDL09-12S05x DCPDL09-12S09x DCPDL09-12S12x DCPDL09-12S15x DCPDL09-12S24x DCPDL09-24S3P3x DCPDL09-24S05x DCPDL09-24S09x DCPDL09-24S12x DCPDL09-24S15x DCPDL09-24S24x DCPDL09-48S3P3x DCPDL09-48S05x DCPDL09-48S09x DCPDL09-48S12x DCPDL09-48S15x DCPDL09-48S24x Input Voltage Range 9~18 9~18 9~18 9~18 9~18 9~18 18~36 18~36 18~36 18~36 18~36 18~36 36~75 36~75 36~75 36~75 36~75 36~75 Output Voltage 3.3VDC 5VDC 9VDC 12VDC 15VDC 24VDC 3.3VDC 5VDC 9VDC 12VDC 15VDC 24VDC 3.3VDC 5VDC 9VDC 12VDC 15VDC 24VDC Output Current @Full Load 2000mA 1600mA 1000mA 750mA 600mA 375mA 2000mA 1600mA 1000mA 750mA 600mA 375mA 2000mA 1600mA 1000mA 750mA 600mA 375mA Ripple & Noise 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 75mVp-p 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 75mVp-p 50mVp-p 50mVp-p 50mVp-p 75mVp-p 75mVp-p 75mVp-p No Load Input Current 10mA 10mA 10mA 10mA 10mA 10mA 9mA 9mA 9mA 9mA 9mA 9mA 5mA 5mA 5mA 5mA 5mA 5mA Output Power Up to 9W Up to 9W Up to 9W Maximum Capacitive Load 2600µF 1300µF 800µF 560µF 560µF 200µF 2600µF 1300µF 800µF 560µF 560µF 200µF 2600µF 1300µF 800µF 560µF 560µF 200µF Efficiency 81% 85% 86% 88% 89% 89% 82% 85% 87% 89% 89% 89% 82% 85% 87% 89% 89% 88% MODEL SELECTION TABLE Dual Output Models Model Number DCPDL09-12D05x DCPDL09-12D12x DCPDL09-12D15x DCPDL09-24D05x DCPDL09-24D12x DCPDL09-24D15x DCPDL09-48D05x DCPDL09-48D12x DCPDL09-48D15x 5/10/2016 Input Voltage Range 9~18 9~18 9~18 18~36 18~36 18~36 36~75 36~75 36~75 Output Voltage ±5VDC ±12VDC ±15VDC ±5VDC ±12VDC ±15VDC ±5VDC ±12VDC ±15VDC Output Current @Full Load ±800mA ±375mA ±300mA ±800mA ±375mA ±300mA ±800mA ±375mA ±300mA Ripple & Noise 50mVp-p 75mVp-p 75mVp-p 50mVp-p 75mVp-p 75mVp-p 50mVp-p 75mVp-p 75mVp-p No Load Input Current 10mA 10mA 10mA 9mA 9mA 9mA 5mA 5mA 5mA Output Power Up to 9W Up to 9W Up to 9W Maximum Capacitive Load ±800µF ±390µF ±200µF ±800µF ±390µF ±200µF ±800µF ±390µF ±200µF Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Efficiency 85% 88% 88% 86% 88% 87% 86% 87% 87% Page 1 of 6 DCPDL09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 9 18 36 12 24 48 Max Unit INPUT SPECIFICATIONS Operating Input Voltage Range 12Vin (Nominal) 24Vin (Nominal) 48Vin (Nominal) Input Surge Voltage 1 Second, Max. Input Filter OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Load Regulation Output Power Output Current Cross Regulation Maximum Capacitive Load Ripple & Noise (20MHz bandwidth) Transient Response Recovery Time Start-Up Time 12Vin (Nominal) 24Vin (Nominal) 48Vin (Nominal) Low Line to High Line at Full Load No Load to Full Load -1.0 -0.2 -1.0 Asymmetrical Load 25%/100% FL Dual -5.0 20MHz bandwidth With a 1µF/50V X7R MLCC 25% load step change Constant Resistive Load 3.3Vout, 5Vout, 9Vout 12Vout, 15Vout, 24Vout Power Up Remote ON/OFF Temperature Coefficient REMOTE ON/OFF CONTROL Remote ON/OFF -0.02 Ctrl pin applied current via 1kΩ DC-DC ON DC-DC OFF Remote Off Input Current 18 36 75 36 50 100 Capacitor Type VDC VDC See Table +1.0 +0.2 +1.0 90 See Table +5.0 See Table 50 75 250 50 50 +0.02 % % % W % mVp-p µS mS %/°C Open or High Impedance 3 4 2.5 2 mA mA DC-DC ON Application Circuit DC-DC OFF PROTECTION Short Circuit Protection Over Load Protection % of lout rated; Hiccup Mode ENVIRONMENTAL SPECIFICATIONS Continuous, Automatics Recovery 180 % Standard Type 3.3Vout Suffix “M” Operating Ambient Temperature Standard Type Other Outputs Suffix “M” Without Derating Derating Without Derating Derating Without Derating Derating Without Derating Derating Storage Temperature Thermal Shock Relative Humidity Vibration MTBF 5/10/2016 -40 +45 -40 +50 -40 +55 -40 +60 -55 5 MIL-HDBK-217F, Full Load Standard Type Suffix “M” +100 +100 +100 +100 +100 +100 +100 +100 +125 MIL-STD-810F 95 MIL-STD-810F 2.696E+06 hrs 2.939E+06 hrs Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] °C °C %RH Page 2 of 6 DCPDL09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A SPECIFICATIONS All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min GENERAL SPECIFICATIONS Efficiency Switching Frequency Single Dual Isolation Voltage 1 minute Max Unit See Table 400 500 Input to Output Input (Output) to Case Isolation Resistance Typ Standard Type Suffix “M” Suffix “M” 500VDC 1600 1600 1600 1 VDC GΩ Standard Type Suffix “M” Isolation Capacitance kHz 50 50 pF PHYSICAL SPECIFICATIONS Weight MIL-HDBK-217F, Full load Standard Type Suffix “M” 0.17oz (4.8g) 0.21oz (5.9g) 0.86in x 0.44in x0.36in (21.8mm x 11.2mm x 9.1mm) 0.86in x 0.44in x 0.38in (21.8mm x 11.2mm x 9.6mm) Non-conductive black plastic Copper None Silicone (UL94 V-0) Standard Type Dimensions (L x W x H) Suffix “M” Standard Type Suffix “M” Case Material Base Material Potting Material SAFETY & EMC CHARACTERISTICS EN60950-1 UL60950-1 IEC60950-1 EN62368-1 UL62368-1 IEC62368-1 Safety Approvals EMI(2) EN55022 ESD Radiated Immunity Fast Transient(3) Surge(3) Conducted Immunity Power Frequency Magnetic Field EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 EN61000-4-8 Air ± 8kV and Contact ± 6kV 20 V/m ±2kV ±2kV 10 Vr.m.s 100A/m continuous; 100A/m 1 second Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES (1) (2) (3) “x” in model name indicates the case type. “x” can be “S” to indicate standard (plastic) case or “M” to indicate metal case. The standard modules either EMI Class A or Class B with external components. For further information, please contact factory. An external input filter capacitor is required if the module is to meet EN61000-4-4 and EN61000-4-5. We suggest the following: DCPDL09-12xxx & DCPDL09-24xxx recommend to use an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ70A, 70V, 3000Watt peak pulse power) to connect in parallel. DCPDL09-48xxx recommended to use an aluminum electrolytic capacitor (Nippon chemi-con KY series, 220µF/100V) and a TVS (SMDJ120A, 120V, 3000Watt peak pulse power) to connect in parallel. CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 6 Rev A DCPDL09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs CHARACTERISTIC CURVES DCPDL09-24S12 Derating Ta vs. Input Voltage (at Full Load) DCPDL09-24S12M Derating Ta vs. Input Voltage (at Full Load) DCPDL09-24S12 Derating Ta vs Input Voltage (at Full Load) DCPDL09-24S12M Derating Ta vs Input Voltage (at Full Load) DCPDL09-24S12 Derating Curve DCPDL09-24S12M Derating Curve 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 6 DCPDL09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A DCPDL09-24S12 Efficiency vs. Input Voltage DCPDL09-24S12 Efficiency vs. Output Load MECHANICAL DRAWINGS Standard Type PIN 1 2 3 6 7 8 PIN Connection SINGLE -Vin +Vin Ctrl +Vout -Vout NC DUAL -Vin +Vin Ctrl +Vout Common -Vout 1. All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 2. Pin Pitch Tolerance ±0.01 (0.25) 3. Pin dimension Tolerance ±0.004 (0.1) Metal Case PIN 1 2 3 6 7 8 9 10 11 12 PIN Connection SINGLE -Vin +Vin Ctrl +Vout -Vout NC Case Stand Off Stand Off Case DUAL -Vin +Vin Ctrl +Vout Common -Vout Case Stand Off Stand Off Case 1. All dimensions in inch (mm) Tolerance: x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 2. Pin pitch tolerance ±0.01 (0.25) 2. Pin pitch tolerance ±0.004 (0.1) 5/10/2016 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 6 DCPDL09 SERIES Up to 9 Watts DC DC Converter Single and Dual Outputs Rev A MODEL NUMBER SETUP DCPDL 09 Series Name Output Power 09: 9 Watts - 48 S 05 M Input Voltage Output Quantity Ouptut Voltage Case Option 12: 9~18 VDC 3P3: 3.3VDC S: Standard Type 24: 18~36 VDC S: Single 05: 5VDC Plastic Case 48: 36~75 VDC 09: 9VDC 12: 12VDC M: Metal Case 15: 15VDC 24: 24VDC D: Dual 05: ±5VDC 12: ±12VDC 15: ±15VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 5/10/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 6