NEW MS type Lower Profile Plug H/MS Series Circular connector conforming to MIL-C-5015 PAT.P Connector Height Comparison 18-10 Size 50.1mm 45.5mm 41mm 70mm 54.5mm 3057-10 56.5mm 3057-10 18 Existing MS Connector Lower-profile Plug 22-22 Size 48.2mm 2. Cable Exit in 360° Directions Existing MS Connector 63.8mm 45.8mm 78.7mm 60.7mm 3057-12 When compared with existing H/MS Series connectors the overall height of plug assemblies is lower, allowing it to be used in space constrained applications. 3057-12 1. 20% Height Reduction 22 ■Features 53.2mm Lower-profile Plug The cable can exit in any of the 8 fixed direction, in 45° increments. 3. Simple Assembly The 2-piece design consisting of the contact/insulator assembly and the back-shell assembly allows termination without the use of any specialized tools. Cable Exit Direction of 360° 4. Water and Dust Protection IP 67 rating when fully terminated and mated with corresponding part. 5. TUV Certification Provided with a protective circuit function for TUV certification. The (D) pin is directly connected to the outside metal case. ■Applications Factory automation equipment, robotic equipment, servo motors, and a wide variety of industrial and measuring instruments. Plug °) (45 Can be changed in 45 degree increments 2004.6 1 ■Product Specifications Voltage rating 250VAC, 250V DC (pollution degree: 3, overvoltage category: 3) Operating temperature range 500V AC, 500V DC (pollution degree: 2, overvoltage category: 2) Rating Current rating -25ç to +125ç Storage temperature range 23A Max. (18-10 size) -25ç to +125ç 46A Max. (22-22 size) Specification Item 18-10 size Conditions 22-22 size 1. Contact resistance 3 m ohms max. 1 m ohms max. 2. Insulation resistance 5000 M ohms min. 3. Withstanding voltage No flashover or insulation breakdown. 4. Vibration No electrical discontinuity for 10 ms max. 5. Shock 1A DC 500 V DC 2250V AC/one minute. Frequency: 10 to 500 Hz, single amplitude of 0.75 mm, acceleration of 98 m/s2 for 3 hours in 3 axis. Acceleration of 490 m/s2, 11ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. Contact resistance: Contact resistance: 6. Durability 500 cycles 4.5 m ohms max. 1.5 m ohms max. (insertion/ withdrawal) Temperature: -55ç ➝ Room temperature to +125ç ➝ Room temperature Time: 30 ➝ 10 to 15 ➝ 30 ➝ 10 to 15 (Minutes) 7. Temperature cycle Insulation resistance: 5000 M ohms min. 5 cycles. Insulation resistance: 50 M ohms min. (Humidity state) 96 hours at temperature of 71ç and humidity of 95% . 8. Humidity 500 M ohms min. (Dry state) No dust penetration. 9. Water/dust When mated with corresponding connector. No water penetration when submerged for 0.5 hour at the depth of 1 meter. protection ■Materials Item Material Finish Remarks Body Aluminum alloy Black chromate ------------------- Insulator PPS Color: Black UL94V-0 Socket Contacts Copper alloy Silver plating ------------------- Gasket Silicone Rubber Color: Black ------------------- Bushing Chloroprene rubber Color: Black ------------------- ■Additional Product Information 1. Product number suffixes (10) Supplied with a wire hole in the locking ring (to prevent loosening of the ring). (11) Supplied without the wire hole in the locking ring. 2. Corresponding receptacles. 18-10 Size: Part number H/MS3102A18-10P-D-T1(10) 22-22 Size: Part number H/MS3102A22-22P-D-T(10) 2 ■Plug 41 H/MS08A18-10S-DT10D(10) Ø33.5 A D X B C 45.5 18-10S 3057-10 31 Shown one type. Part Number CL No. H/MS08A18-10S-DT10D(10) 120-0476-3-10 H/MS08A18-10S-DT10D(11) 120-0476-3-11 H/MS08A18-10S-DT10D1(10) 120-0481-3-10 H/MS08A18-10S-DT10D1(11) 120-0481-3-10 Number of Contacts Weight 4 89g Applicable Cable Diameter Contact solder pot inner diameter Ø12~Ø14.3mm 2.5mm Ø10~Ø12.5mm 41 H/MS08A18-10S-DT10C(10) Ø33.5 A D X 18-10S C 35.5 B Ø30 Shown one type. Part Number CL No. H/MS08A18-10S-DT10C(10) 120-0480-0-10 H/MS08A18-10S-DT10C(11) 120-0480-0-11 Number of Contacts Weight 4 77.6g Applicable Cable Diameter Contact solder pot inner diameter Ø13~Ø14.3mm 2.5mm 45.8 H/MS08A22-22S-DT12D(10) D 22-22S X B C 53.2 Ø39.5 A 3057-12 36 Shown one type. Part Number CL No. H/MS08A22-22S-DT12D(10) 120-0477-6-10 H/MS08A22-22S-DT12D(11) 120-0477-6-11 H/MS08A22-22S-DT12D1(10) 120-0482-6-10 H/MS08A22-22S-DT12D1(11) 120-0482-6-11 Number of Contacts Weight Applicable Cable Diameter Contact solder pot inner diameter Ø13~Ø15.9mm 4 127g 4.5mm Ø10~Ø13.5mm 3 BAssembly Procedures Process Outline of assembly B B A Pre-solder Conductor portion A Back-shell B Contacts Bushing Solder 1 Insulator/contact assembly Washer 30 Table 1 Cable 57 Strain relief clamp B 18-10 Size 24mm 13mm 22-22 Size 33mm 15mm -10 A a. Pass the strain relief clamp, washer, bushing, and hood over the cable, in this order. b. Prepare the cable and conductors per the dimensions in Table 1. c. Bend the exposed conductor to the B dimension as indicated in Table 1. d. Pre-solder the exposed conductor and solder it as shown to the exposed contact. Note: Use care not to damage the conductor’s insulation. 4.5 mm min. Strain relief clamp Screw Back-shell Cable Set screw (Hexagonal hole opposite side 1.27 mm) 3057-10 Locking ring 2 Table 2 Clamp Locking Ring Cable Clamp 3 to 3.5N • m 5 to 6N • m Washer Bushing a. Place over the contact/insulator assembly (in the following order:Back shell, bushing, washer, strain relief clamp). b. Tighten the Locking ring and Cable clamp to the torque values per Table 2. c. Tighten the set screw to a torque value of 0.3-0.4 N-m HRS recommended tool: PB205/1.27 (CL150-0066-3)or equivalent. d. Using screwdriver tighten the two strain relief clamp screws until both sides of the moveable part are in contact with the cable clamp. ® 5-23,OSAKI 5-CHOME,SHINAGAWA-KU,TOKYO 141-8587,JAPAN PHONE: 81-3-3491-9741, FAX: 81-3-3493-2933 http://www.hirose.com 4 The contents of this catalog are current as of date of publication. Contents are subject to change without notice for the purpose of improvements.