Automotive Relays Plug-in Mini ISO Relays Shrouded Power Relay F4 A n n n Pin assignment similar to ISO 7588 part 1 Plug-in terminals Customized versions on request – Integrated components (e.g. resistor, diode) – Customized marking/color – Special cover with bracket Typical applications Cross carline up to 40A for example: ABS control, blower fans, cooling fan, energy management, engine control, fuel pump, heated front screen, lamps: front, rear, fog light, main switch/supply relay, wiper control. F136_fcw3c_bw Contact Data Contact arrangement 1 form A, 1 NO 1 form C, 1 CO Rated voltage 12VDC 12VDC Limiting continuous current NO NO/NC 23°C, form A/form B 60A 60/45A 85°C, form A/form B 40A 40/30A 125°C, form A/form B 17A 17/12A Limiting making current1) form A/form B 120A 120/45A Limiting breaking current, form A/form B 60A 60/40A Limiting short-time current overload current, ISO 8820-32) 1.35 x 40A, 1800s 2.00 x 40A, 5s 3.50 x 40A, 0.5s 6.00 x 40A, 0.1s Jump start test, ISO 16750-1 24VDC for 5min, conducting nominal current at 23°C Contact material Silver based Min. recommended contact load3) 1A at 5VDC Initial voltage drop at 10A, form A (NO), typ./max. 15/200mV 15/200mV form B (NC), typ./max. 25/200mV Frequency of operation at nominal load 6 ops./min (0.1Hz) Operate/release time typ. 7.4/4ms4) Electrical endurance >1x105ops >1x105ops resistive load, NO contact 40A, 14 VDC 40A, 14 VDC Max. DC load breaking capacity Contact Data (continued) >1x106ops Mechanical endurance 1) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 2) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 3) See chapter Diagnostics of Relays in our Application Notes or consult the internet at http://relays.te.com/appnotes/ 4) For unsuppressed relay coil. A low resistive suppression device in parallel to the relay coil increases the release time and reduces the lifetime caused by increased erosion and/or higher risk of contact tack welding. Coil Data Rated coil voltage Coil versions, DC coil Coil Rated Operate code voltage voltage VDC VDC 001 12 7.2 12VDC Release voltage VDC 1.6 Coil resistance5) Ω±10% 114 Rated coil power5) W 1.3 5) Without components in parallel. All figures are given for coil without pre-energization, at ambient temperature +23°C. Coil operating range 30 Umax 25 Coil voltage in V 136_OVR1 Coil 114,0 Ohm, 680 Ohm parallel resistor 20 15 Uop (E=13,5V) 10 Uop (E=0V) 5 0 -40 -20 0 20 40 60 80 100 120 Ambient temperature in °C Load limit curve 1: arc extinguishes during transit time (changeover contact). Load limit curve 2: safe shutdown, no stationary arc (make contact). Load limit curves measured with low inductive resistors verified for 1000 switching events. 10-2015, Rev. 1015 www.te.com © 2015 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Does not take into account the temperature rise due to the contact current E = pre-energization. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 1 Automotive Relays Plug-in Mini ISO Relays Shrouded Power Relay F4 A (Continued) Insulation Data Initial dielectric strength between open contacts between contact and coil between adjacent contacts Load dump test ISO 7637-1 (12VDC), test pulse 5 ISO 7637-2 (24VDC), test pulse 5 500Vrms 500Vrms 500Vrms Vs=+86.5VDC Vs=+200VDC Other Data EU RoHS/ELV compliance compliant Protection to heat and fire according UL94 HB or better6) Ambient temperature -40 to 125°C Climatic cycling with condensation EN ISO 6988 6 cycles, storage 8/16h Temperature cycling IEC 60068-2-14, Nb 10 cycles, -40/+85°C (5°C/min) Damp heat cyclic IEC 60068-2-30, Db, Variant 1 6 cycles, upper air temp. 55°C Damp heat constant, IEC 60068-2-3, Ca 56 days Category of environmental protection, IEC 61810 RT III – sealed Degree of protection, IEC 60529 IP67 (sealed) only with special connector Corrosive gas IEC 60068-2-42 10±2cm3/m3 SO2, 10 days IEC 60068-2-43 1±0.3cm3/m3 H2S, 10 days Vibration resistance (functional) IEC 60068-2-6 (sine sweep) 10 to 500Hz, min. 5g7) Shock resistance (functional) IEC 60068-2-27 (half sine) 11ms, min. 20g7) Drop test, free fall, IEC 60068-2-32 1m onto concrete Other Data (continued) Terminal type Cover retention axial force pull force push force Terminal retention pull force push force Weight Packaging unit plug-in, QC 150N 200N 200N 100N 100N approx. 60g (2.1oz) 108 pcs. 6) Refers to used materials. 7) No change in the switching state >10μs. Valid for NC contacts, NO contact values significantly higher. Accessories For fitting connectors please contact us via online Support Center Terminal Assignment NOR 1 form A, NO with resistor 2 COR 1 form C, CO with resistor 2 5 2 1 3 1 10-2015, Rev. 1015 www.te.com © 2015 TE Connectivity. 5 4 3 Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. Automotive Relays Plug-in Mini ISO Relays Shrouded Power Relay F4 A (Continued) 0,5 4,6 3,2 6,4 0,1 0,5 Dimensions 0,5 39,6 24 1,5 max. 11 0,5 54,2 TE136_DD2 TE136_DD5 View of the terminals (bottom view) 0,5 32,4 0,3 16,8 0,25 10,32 0,25 8,36 35,2 TE136_DD1 17,9 0,3 0,25 30 6,7 10,9 0,25 5,5 TE136_VT2 TE136_BV1 Product code structure Typical product code V23136 -A 1 001 -X057 Type V23136 Power Relay F4 A Contact arrangement A 1 form C, 1 CO B Cover 1 Bracket at terminal 3 Coil 001 12VDC Terminal/arrangement Xnnn Customized (nnn: version number) Product code Arrangement Cover 1 form A, 1 NO Coil suppr. V23136-A1001-X057 1 Form C, 1 CO Shrouded Resistor 680Ω V23136-B1001-X051 1 Form A, 1 NO Circuit1) Coil Cont. material Terminals COR 12VDC Silver based Plug-in, QC NOR Part number 1-1414552-0 1-1414121-0 1) See terminal assignment diagrams. Other types on request. This list represents the most common types and does not show all variants covered by this datasheet. 10-2015, Rev. 1015 www.te.com © 2015 TE Connectivity. Datasheets and product specification according to IEC 61810-1 and to be used only together with the ‘Definitions’ section. Datasheets and product data is subject to the terms of the disclaimer and all chapters of the ‘Definitions’ section, available at http://relays.te.com/definitions Datasheets, product data, ‘Definitions’ section, application notes and all specifications are subject to change. 3