Wall JFC24D15-10 10 watt dc/dc power converter Datasheet

JFC10 SERIES
10 Watt DC/DC Power Converters
Rev B
FEATURES
• High Efficiency up to 91%
• Built-in EN55022 Class B Filter
• Remote On/Off Control
• 10 Watts Maximum Output Power
• 2:1 Wide Input Voltage Ranges
• Short Circuit, Over Voltage, Over Load, & Under-Voltage
• Six-Sided Continuous Shielding
Size:
1.00 x 1.00 x 0.39 inches
(25.4 x 25.4 x 9.9 mm)
Options:
• Negative Logic Remote ON/OFF
• Without Trim pin
• Without CTRL Pin
• Heatsink
Protection
• Ultra Low Quiescent Current
• Wide Operating Temperature Range: -40°C to +85°C
• No Minimum Load Requirements
• Compliant to RoHS EU Directive 2011/65/EU
• Single and Dual Outputs
• UL60950-1, EN60950-1, & IEC60950-1 Safety Approvals
• Fixed Switching Frequency
• CE Mark meets 2006/95/EC, 2011/95/EC, and 2004/108/EC
• Optional Heatsink Available (Suffix “HC”)
DESCRIPTION
The JFC10 series of DC/DC power converters provides 10 Watts of output power in an industry standard
1.00” x 1.00” x 0.39” package and footprint. This series has single and dual output models with 2:1 wide
input voltage ranges of 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high efficiency up to
91%, 1600VDC I/O isolation, six-sided shielding, and remote on/off control. These converters are also
protected against short circuit, over voltage, over load, and under-voltage. All models are RoHS compliant
and have UL60950-1, EN60950-1, and IEC60950-1 safety approvals. This series is best suited for use in
wireless networks, telecom/datacom, industry control systems, measurement equipment, and
semiconductor equipment.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Output Current
Output
No Load
Output
Min Load Max Load Ripple & Noise Input Current Power
0mA
3000mA
40mVp-p
10mA
9.9W
JFC12S33-10
Output
Voltage
3.3 VDC
83%
Maximum
Capacitive Load
3500µF
JFC12S05-10
5 VDC
0mA
2000mA
40mVp-p
10mA
10W
86%
2500µF
12 VDC
0mA
830mA
60mVp-p
10mA
10W
89%
430µF
Model Number Input Voltage Range
JFC12S12-10
JFC12S15-10
12 VDC
(9 – 18 VDC)
Efficiency
15 VDC
0mA
670mA
60mVp-p
10mA
10W
90%
350µF
JFC12S24-10
24 VDC
0mA
416mA
60mVp-p
10mA
10W
91%
125µF
JFC24S33-10
3.3 VDC
0mA
3000mA
40mVp-p
6mA
9.9W
85%
3500µF
JFC24S05-10
5 VDC
0mA
2000mA
40mVp-p
6mA
10W
86%
2500µF
12 VDC
0mA
830mA
60mVp-p
6mA
10W
91%
430µF
15 VDC
0mA
670mA
60mVp-p
6mA
10W
90%
350µF
JFC24S24-10
24 VDC
0mA
416mA
60mVp-p
6mA
10W
91%
125µF
JFC48S33-10
3.3 VDC
0mA
3000mA
40mVp-p
4mA
9.9W
85%
3500µF
JFC24S12-10
JFC24S15-10
JFC48S05-10
JFC48S12-10
JFC48S15-10
24 VDC
(18 – 36 VDC)
48 VDC
(36 – 75 VDC)
JFC48S24-10
5 VDC
0mA
2000mA
40mVp-p
4mA
10W
87%
2500µF
12 VDC
0mA
830mA
60mVp-p
4mA
10W
90%
430µF
15 VDC
0mA
670mA
60mVp-p
4mA
10W
90%
350µF
24 VDC
0mA
416mA
60mVp-p
4mA
10W
91%
125µF
Efficiency
Maximum
Capacitive Load
86%
±1440µF
±250µF
DUAL OUTPUT MODELS
Output Current
Model Number Input Voltage Range
Output
Voltage
Min Load
JFC12D05-10
±5 VDC
0mA
JFC12D12-10
JFC12D15-10
JFC24D05-10
JFC24D12-10
JFC24D15-10
JFC48D05-10
JFC48D12-10
JFC48D15-10
02/03/2014
12 VDC
(9 – 18 VDC)
24 VDC
(18 – 36 VDC)
48 VDC
(36 – 75 VDC)
Output
No Load
Output
Max Load Ripple & Noise Input Current Power
±1000mA
40mVp-p
10mA
10W
±12 VDC
0mA
±416mA
60mVp-p
10mA
10W
89%
±15 VDC
0mA
±333mA
60mVp-p
10mA
10W
90%
±180µF
±5 VDC
0mA
±1000mA
40mVp-p
6mA
10W
86%
±1440µF
±12 VDC
0mA
±416mA
60mVp-p
6mA
10W
90%
±250µF
±15 VDC
0mA
±333mA
60mVp-p
6mA
10W
90%
±180µF
±5 VDC
0mA
±1000mA
40mVp-p
4mA
10W
87%
±1440µF
±12 VDC
0mA
±416mA
60mVp-p
4mA
10W
91%
±250µF
±15 VDC
0mA
±333mA
60mVp-p
4mA
10W
90%
±180µF
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 1 of 5
JFC10 SERIES
10 Watt DC/DC Power Converters
Rev B
SPECIFICATIONS: JFC10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
9
18
36
12
24
48
18
36
75
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (1sec, max.)
Input Reflected Ripple Current
Input Current
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No load to full load
Load Regulation
10% load to 90% load
Cross Regulation (Dual Output
Models)
Asymmetrical load 25% / 100% FL
Voltage Adjustability (See Note 1)
Single Output Models
Output Power
Rated
With Trim up 10%
With Trim up 20%
Output Current
Minimum Load
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
PROTECTION
Short Circuit Protection
Over Load Protection
VDC
25
50
100
30
See Table
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
Single Output Models
Dual Output Models
3.3V & 12V Output Models
Others
3.3V & 5V Output Models
12V & 15V Output Models
24V Output Models
±5V Output Models
±12V & ±15V Output Models
Nom. input and constant resistive load
Power Up
Remote ON/OFF
-1.0
-0.2
-0.5
-0.2
-1.0
-0.1
-0.8
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+0.1
+0.8
-5.0
+5.0
-10
-10
+10
+20
10
11
12
See Table
-0.02
% of rated full load at nominal input
Zener diode clamp
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Nominal input voltage and full load
3.3V & 5V Output Models
Isolation Voltage
1 minute
Isolation Resistance
Isolation Capacitance
500VDC
3.3V Output Models
5V Output Models
12V Output Models
15V Output Models
24V Output Models
Input to Output
Input to Case
Output to Case
VDC
mAp-p
0
Minimum input and constant resistive load
With 10µF/25V X7R 1206 MLCC
With 10µF/25V X7R 1206 MLCC
With 1µF/50V X7R 1206 MLCC
With 10µF/25V X7R 1206 MLCC for each output
With 10µF/25V X7R 1206 MLCC for each output
25% load step change
Over Voltage Protection
02/03/2014
VDC
8
16
33
No Load
Low line to high line at full load
VDC
%
%
%
%
%
%
W
%
See Table
40
60
60
40
60
250
30
30
+0.02
mVp-p
µs
ms
%/°C
continuous, automatic recovery
150
%
3.7
5.4
6.3
7.4
13.5
19.6
VDC
18.3
22.0
29.1
32.5
297
1600
1000
1000
1
See Table
330
363
VDC
1500
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
kHz
GΩ
pF
Page 2 of 5
JFC10 SERIES
10 Watt DC/DC Power Converters
Rev B
SPECIFICATIONS: JFC10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
REMOTE ON/OFF (See Note 4)
Positive Logic (standard)
The CTRL pin is referenced to –Input pin
Negative Logic (optional)
The CTRL pin is referenced to –Input pin
DC/DC ON
Open or 3V < Vr < 15 VDC
DC/DC OFF
Short or 0V < Vr < 1.2 VDC
DC/DC ON
Short or 0V <Vr < 1.2 VDC
DC/DC OFF
Open or 3V < Vr < 15 VDC
-0.5
1.0
mA
2.5
mA
Input Current of Remote Control Pin Nominal Vin
Remote OFF State Input Current
Nominal Vin
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
With derating
-40
+85
+105
°C
-55
+125
°C
Maximum Case Temperature
Storage Temperature
Thermal Impedance (See Note 6)
Natural Convection
Without Heatsink
16.18
With Heatsink
15.13
Relative Humidity
5
Thermal Shock
°C
°C/W
95
% RH
MIL-STD-810F
Vibration
MIL-STD-810F
MTBF
MIL-HDBK-217F Ta=25°C, full load
3,308,000 hours
PHYSICAL SPECIFICATIONS
Weight
0.58oz (16.5g)
Dimensions (L x W x H)
Case Material
Base Material
1.00x1.00x0.39 inch (25.4x25.4x9.9 mm)
Copper
FR4 PCB
Potting Material
Silicon (UL94-V0)
Shielding
Six-sided
SAFETY & EMC CHARACTERISTICS
Safety Approvals
UL60950-1, IEC60950-1, EN60950-1
EMI (See Note 3)
EN55022
Class A, Class B
ESD
EN61000-4-2
Radiated Immunity
EN61000-4-3
Air ±8kV
Contact ±6kV
10 V/m
Fast Transient (See Note 2)
EN61000-4-4
±2kV
Perf. Criteria A
Surge (See Note 2)
EN61000-4-5
±1kV
Perf. Criteria A
Conducted Immunity
EN61000-4-6
3 Vrms
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1. Trimming allows the user to increase or decrease the output voltage set point of the module. This is accomplished by connecting an external
resistor between the Trim pin and either the +Vout pin or the –Vout pin.
2. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is Nippon
chemi-con KY
series, 220µF/100V.
3. The JFC10 series standard modules meet EN55022 Class A without external components and meet Class B with external components. For
more details
please call factory.
4. Both positive logic and negative logic remote on/off control is available. Positive logic remote on/off comes standard; for negative logic remote
on/off add
the suffix “R” to the model number (Ex: JFC24S05-10R).
5. There are several different options available for this series. Please see the “Model Number Setup” on page 5 for all options and ordering
information.
6. Optional heatsink is available. Please call factory for more information.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
02/03/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
JFC10 SERIES
10 Watt DC/DC Power Converters
Rev B
DERATING & EFFICIENCY CURVES
JFC48S05-10 Derating Curve
JFC48S05-10 Derating Curve with Heatsink
JFC48S05-10 Efficiency vs Input Voltage
JFC48S05-10 Efficiency vs Output Load
MECHANICAL DRAWING
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
+INPUT
+INPUT
2
-INPUT
-INPUT
3
CTRL
CTRL
4
+OUTPUT
5
TRIM
6
-OUTPUT
-OUTPUT
PRODUCT OPTIONS
OPTION
Positive Logic Remote On/Off
SUFFIX
None
Negative Logic Remote On/Off
R
Without CTRL Pin
D
+OUTPUT
Without CTRL and TRIM Pins
G
COMMON
Positive Logic without TRIM Pin
Negative Logic without TRIM
Pin
Heatsink
F
RF
HC
EXTERNAL OUTPUT TRIMMING
Output can be externally trimmed by using
the method shown below
NOTES
1. Unit: inches (mm)
2. Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
Pin Dimension Tolerance: ±0.004
4.
(±0.1)
5. All dimensions are for reference only
02/03/2014
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
Rev B
JFC10 SERIES
10 Watt DC/DC Power Converters
EMI CONSIDERATIONS
Suggested Schematic for EN55022 Conducted & Radiated Emissions
Component
Value
Voltage
Reference
C1
10µF
25V
1812 MLCC
Recommended Layout with Input Filter
MODEL NUMBER SETUP
JFC
Series Name
24
S
05
-
Input Voltage
Output Quantity
Ouptut Voltage
12: 9-18 VDC
S: Single Output
33: 3.3 VDC
18-36
VDC
36-75
48:
VDC
10
R
H
Output Power
Remote ON/OFF, CTRL, and TRIM
Pins
Heatsink
10: 10 Watts None: Positive Logic Remote On/Off
05: 5 VDC
24:
12: 12 VDC
15: 15 VDC
24: 24 VDC
05: ±5 VDC
D: Dual Output
R: Negative Logic Remote On/Off
None
No Heatsink
:
HC: Heatsink
D: Without CTRL Pin
G: Without CTRL and TRIM Pins
Positive Logic without TRIM
F:
Pin
Negative Logic without TRIM
RF:
Pin
12: ±12 VDC
15: ±15 VDC
COMPANY
INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will
provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example
of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its
customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for
your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
02/03/2014
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Road
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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