TE C-2150363 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
2150363 -7
B
FINE CRIMP HEIGHT ADJUST
CRIMP TOOLING KIT
TE TERMINAL
TE CRIMP SPECIFICATION
RING TERMINAL
WIRE STRIP LENGTH
n
5.50-6.50 mm [.217-.256 IN]
C
A
(A)114-5106
-
TE TERMINAL
(A) 173635-1
WIRE
SIZE
16 AWG
18 AWG
20 AWG
22 AWG
B
(A) 173636-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
n
5.44-5.69 mm [.214-.224 IN]
TERMINAL
APPLICATION
SPECIFICATION
-
-
RING TERMINAL
-
(B) 114-2084
-
C1__DWG_PN_2_0
TE TERMINAL
1.91+/-0.05 [.075+/-.002]
1.80+/-0.05 [.071+/-.002]
1.75+/-0.05 [.069+/-.002]
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
TE TERMINAL
(B) 61588-1
(B) 61436-1
C1__DWG_PN_4_0
C1__DWG_PN_2_1
2.06+/-0.05 [.081+/-.002]
1
TE TERMINAL
C1__DWG_PN_3_0
CRIMP HEIGHT
REFERENCE SETTING
7.1
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_1
8.7
W1__DWG_CRIMP_HT_2
-
7
8
9
10
A
11
16 AWG
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
20 AWG
W1__FA_SETTING_3
10.5
12
W1__DWG_WGAUGE_3
22 AWG
W1__FA_SETTING_4
2150363
2150363
2150363
2150363
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
-
-
-
-
2168400-7
-
-
(QUANTITY 2)
-
-
2063440-1
-
-
-
-
-
-
-
-
6
-
C1__DWG_PN_2_0
TE TERMINAL
(B) 61436-4
(B) 61556-1
W1__DWG_WGAUGE_4
2.11+/-0.05 [.083+/-.002]
1.96+/-0.05 [.077+/-.002]
1.85+/-0.05 [.073+/-.002]
1.80+/-0.05 [.071+/-.002]
TE TERMINAL
C1__DWG_PN_3_0
CRIMP HEIGHT
REFERENCE SETTING
W1__FA_SETTING_1
W1__FA_SETTING_2
9.2
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
9.8
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
6
-4
-4
-5
-6
& 242.
& 242.
& 252.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
13.TERMINAL LUBRICANT IS RECOMMENDED.
9
8.1
W1__DWG_CRIMP_HT_2
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
C1__DWG_PN_4_0
6.5
W1__DWG_CRIMP_HT_1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
AMP 4805 REV 31MAR2000
2119641-1
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
THE
ITEM
ITEM
FEED
2119653-1
-
(QUANTITY 2)
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
2168400-7
2.54-3.56 mm [.100-.140 IN]
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
-
-
-
2119653-1
-
INSULATION DIAMETER RANGE
CRIMP HEIGHT
mm [INCH]
18 AWG
W1__FA_SETTING_2
9.8
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
WIRE
SIZE
9
TE TERMINAL
(B) 61436-2
(B) 61436-3
C1__DWG_PN_1_0
LOC
A
1
REVISIONS
DIST
66
P
LTR
2063440-1
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
2.54-3.56 mm [.100-.140 IN]
-
TE TERMINAL
TERMINAL NAME:
INSULATION DIAMETER RANGE
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_1
-
-
-
-
TERMINAL DATA:
TERMINALS APPLIED
C1__DWG_PN_1_0
-
-
-
-
-
5-18022-5
2119792-2
-
-
NONE
2063961-1
2119950-1
-
8- 2150363 -4
2119641-1
F
F
APPLICATOR INSTRUCTIONS
408-10390
TERMINAL
APPLICATION
SPECIFICATION
SET UP GAUGE
2119599-2
TYPE
4.57 mm [.180]
TERMINAL NAME:
SERVO
LATCH PLATE 12
8- 2150363 -5
-
2119949-1
PNEUMATIC FEED
5-18022-5
1901697-1
2161326-1
MECHANICAL FEED
8- 2150363 -4
2063961-1
2119951-1
SMART APPLICATOR
8- 2150363 -5
-
2119949-1
SERVO LATCH PLATE
-
1901697-1
2161326-1
MECHANICAL FEED
4
2119792-2
2119951-1
SMART APPLICATOR
PNEUMATIC
4
2119950-1
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
2.54 mm [.100]
TERMINAL DATA:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
B
7- 2150363 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150363 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
2150363 -5
WIRE
INSUL
DESCRIPTION
B
2150363 -2
CRIMP
4
20
REVISION
2150363 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7 -6 -5 -2 -1
1
1
1
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
2119082-9
2079764-1
2119083-1
PART NO
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
DESCRIPTION
260
252
250
249
248
247
246
245
244
243
242
ITEM
NO
1
1
1
1
1
1
- - 2 2 - - - - - - 1
- - - - 1 - 2 2 2 2 2
- - 1 1 - - - REF REF - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 - 1 1 1 1 1
- - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 4 of 4)
1
-77 -7 -6 -5 -2 -1
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
GH
TE
A
RELEASED
16SEP2013
GH
TE
B
ECR-14-003047
28FEB2014
XZ
TE
21AUG2013
APVD
21AUG2013
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
240
239
238
230
213
183
179
177
176
175
174
172
166
164
163
137
135
133
84
82
73
71
70
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
19
18
17
13
11
10
9
8
7
6
5
4
3
2
1
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, BHSC, RoHS (M3 X 6)
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
LOCATER BLOCK,TERMINAL
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF, HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
CHK
T.ELBIN
APVD
20AUG2013
20AUG2013
T.ELBIN
DWN
ORIGINAL
DWN
HOFFNER
DATE
1
2168400-7
2119580-1
2063440-1
1-2079383-0
2119740-2
1901697-1
3-1976053-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-4
2119791-5
2119956-2
2-18032-2
2119740-1
2168078-1
2-1901681-3
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
1-2168083-0
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1-1976055-0
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-2
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
2-1901696-1
2-1901695-1
1-2079383-1
1752360-1
240833-7
690496-6
1333218-6
2217206-1
1-240641-4
238009-1
4-1633962-1
455888-1
2-456407-5
2
DESCRIPTION
Ocean End Feed
Applicator
-
DRAWING NO
2150363
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
6
245
REF
6
D
50
19.97
[ 0.786 ]
REF
243
HOLDDOWN SET-UP
6
2
DWN
APVD
-
-
FEED TYPE
38
MECHANICAL
247
260
7
SEE SHEET 1
62
39
7
DATE
-
37
40
44
DESCRIPTION
246
252
245
35
44
D
2
2
1
2
56
A
7
2
239
59
244
166
242
5
8
58
177
63
82
1
PNEUMATIC
1
2
C
73
3
C
238
1
2
2
4
41
2
176
70
175
2
54
174
230
52
250
A
137
55
163
179
65
172
10
6
249
A
50
164
20
2
51
57
67
213
33
84
19
SERVO
LATCH PLATE
18
B
B
66
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
31
13
1
9
1
11
17
53
33
25
22
24
248
48
135
4 133
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20AUG2013
CHK
21AUG2013
APVD
21AUG2013
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150363
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
B
FINE CRIMP HEIGHT ADJUST
2- 2150363 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
TE TERMINAL
WIRE STRIP LENGTH
n
5.50-6.50 mm [.217-.256 IN]
(A)114-5106
-
(A) 173635-1
WIRE
SIZE
16 AWG
18 AWG
20 AWG
22 AWG
B
(A) 173636-1
C1__DWG_PN_1_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
-
-
2119653-2
-
2119653-2
2119641-2
-
-
-
-
2.54-3.56 mm [.100-.140 IN]
-
-
-
-
RING TERMINAL
n
5.44-5.69 mm [.214-.224 IN]
TERMINAL
APPLICATION
SPECIFICATION
(B) 114-2084
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
TE TERMINAL
(B) 61588-1
(B) 61436-1
C1__DWG_PN_4_0
-
C1__DWG_PN_2_1
CRIMP HEIGHT
REFERENCE SETTING
2.06+/-0.05 [.081+/-.002]
1.91+/-0.05 [.075+/-.002]
1.80+/-0.05 [.071+/-.002]
1.75+/-0.05 [.069+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
7.1
8.7
9.8
10.5
WIRE
SIZE
9
W1__FA_SETTING_1
16 AWG
18 AWG
W1__FA_SETTING_2
20 AWG
W1__FA_SETTING_3
22 AWG
W1__FA_SETTING_4
TE TERMINAL
(B) 61436-2
(B) 61436-3
C1__DWG_PN_1_0
C1__DWG_PN_2_0
-
2168400-7
2168400-7
-
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
2063440-1
-
-
INSULATION DIAMETER RANGE
2.54-3.56 mm [.100-.140 IN]
-
-
-
-
TE TERMINAL
(B) 61436-4
(B) 61556-1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
2.11+/-0.05 [.083+/-.002]
1.96+/-0.05 [.077+/-.002]
1.85+/-0.05 [.073+/-.002]
1.80+/-0.05 [.071+/-.002]
TE TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_4_0
6
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
9
6.5
W1__DWG_CRIMP_HT_1
W1__FA_SETTING_1
8.1
W1__DWG_CRIMP_HT_2
W1__FA_SETTING_2
9.2
W1__DWG_CRIMP_HT_3
W1__FA_SETTING_3
9.8
W1__DWG_CRIMP_HT_4
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
2150363 -4
2150363 -4
2150363 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
8
9
10
A
1
6
& 242.
& 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12.TERMINAL LUBRICANT IS RECOMMENDED.
AMP 4805 REV 31MAR2000
A
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
2119641-2
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
-
-
-
TE TERMINAL
TERMINAL NAME:
TERMINALS APPLIED
TE TERMINAL
5-18022-5
2119792-2
-
-
8- 2150363 -4
2063961-1
2119950-1
-
8- 2150363 -5
-
2119949-1
PNEUMATIC FEED
5-18022-5
1901697-1
2161326-1
MECHANICAL FEED
8- 2150363 -4
2063961-1
2119951-1
SMART APPLICATOR
8- 2150363 -5
-
2119949-1
SERVO LATCH PLATE
-
1901697-1
2161326-1
MECHANICAL FEED
-
2119792-2
2119951-1
SMART APPLICATOR
TERMINAL DATA:
TE CRIMP SPECIFICATION
RING TERMINAL
TERMINAL
APPLICATION
SPECIFICATION
2119950-1
SERVO LATCH PLATE
4
LOC
1
-
TYPE
4.57 mm [.180]
TERMINAL NAME:
SET UP GAUGE
2119599-2
F
F
2.54 mm [.100]
TERMINAL DATA:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2150363 -5
APPLICATOR INSTRUCTIONS
408-10390
C
FINE CRIMP HEIGHT ADJUST
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
7- 2150363 -7
WIRE
INSUL
DESCRIPTION
B
2- 2150363 -2
CRIMP
4
20
REVISION
2- 2150363 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
6
-
1
1
1
1
1
-
1
1
1
1
1
2
-
1
1
1
1
1
1
1
-
1
1
1
1
1
1
-77 -27 -25 -22 -21
1
1
1
1
1
1
1
2
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
DESCRIPTION
251
250
249
246
244
243
242
240
239
ITEM
NO
1
1
1
1
1
2
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
3
1
1
4
2
2
2
2
1
1
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2063440-1
1-2079383-0
2119740-2
2079383-9
1901697-1
3-1976053-1
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
2119955-2
455888-4
2119791-5
2119956-2
2-18032-2
2119740-1
2168078-1
2-1901681-3
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
1-2168083-0
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
1-1976055-0
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-2
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-5
2-22281-3
1752373-4
2-1901696-1
2-1901695-1
1752360-1
240833-7
690496-6
1333218-6
2217206-1
1-240641-4
238009-1
4-1633962-1
455888-1
2-456407-5
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- - - 1 - 2 2 2 2
- - 1 - - 4 4 4 4
- - REF - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 - 1 1 1 1
- - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20AUG2013
CHK
21AUG2013
APVD
21AUG2013
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
238
230
213
186
183
179
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
84
82
73
71
70
67
66
65
63
62
59
58
57
56
55
54
53
52
51
50
49
48
41
40
39
38
33
31
29
27
25
24
22
20
19
18
13
11
10
9
8
7
6
5
4
3
2
1
AIR FEED MODULE
SCR, BHSC, RoHS (M3 X 6)
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
LOCATER BLOCK,TERMINAL
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
ASSY, LUBRICATOR, END FEED
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
STANDOFF, HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
STRIP GUIDE, REAR
STRIP GUIDE, FRONT
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, COMBINATION
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150363
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
REF
62
FEED TYPE
38
D
MECHANICAL
39
7
7
246
139
140
19.97
[ 0.786 ]
50
145
153
2
2
1
56
7
2
243
6
HOLDDOWN SET-UP
2
166
242
8
C
177
PNEUMATIC
82
1
2
C
238
73
3
239
58
5
63
1
A
59
244
REF
D
2
1
2
4
41
2
249
176
175
174
137
55
163
179
65
172
20
10
164
A
54
230
52
6
2
70
250
2
A
50
51
57
67
33
84
213
SERVO
LATCH PLATE
19
18
B
B
66
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
29
152
SERVO FEEDER
NOT INCLUDED
A
33
27
8
1
141 144
31
13
1
9
1
11
186
53
33
25
22
24
133
135
4
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
20AUG2013
CHK
21AUG2013
APVD
21AUG2013
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
CUSTOMER ACCESSIBLE PRODUCTION DRAWING
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150363
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
Similar pages