Wall DCHBU200-72S24-PHS1 Up to 200 watts dc/dc half-brick converter single output Datasheet

DCHBU200 SERIES
Up to 200 Watts
DC/DC Half-Brick Converter
Single Output
Rev A
FEATURES
•
•
•
•
Ultra Wide 9:1 Input Voltage Range
No Minimum Load Required
Low Standby Power Consumption
Power Inputs Meets Railway 24V,
36V, 48V, 72V, 96V, and 110V
System
APPLICATIONS
DESCRIPTION
Railway System
Wireless Network
Telecom/Datacom
Industry Control System
Distributed Power
Architectures
• Semiconductor
Equipment
The DCHBU200 series of DC/DC half-brick converters offers up
to 200 watts of output power in a 2.40in x 2.28in x 0.50in
package. This series consists of single output models with an
ultra-wide 9:1 input voltage range and no minimum required
load. Each model in this series is RoHS II & REACH compliant,
EN50155 and EN45545-2 railway standard compliance, and
low standby power consumption. This series has IEC-60950-1,
UL60950-1, and EN60950-1 safety approvals.
•
•
•
•
•
Size: 2.40in x 2.28in x 0.50in
(61mm x 57.9mm x 12.7mm)
• RoHS II & REACH Compliant
• Compliance to EN50155 and EN45545-2 Railway
Standard
• Remote Control
• IEC60950-1, UL60950-1, and EN60950-1 Pending
Safety Approvals
MODEL SELECTION TABLE
Model Number
DCHBU200-72S05
DCHBU200-72S12
DCHBU200-72S15
DCHBU200-72S24
DCHBU200-72S28
DCHBU200-72S48
DCHBU200-72S53
Input Voltage
Range
Output
Voltage
Output Current
@Full Load
Ripple & Noise
No Load
Input Current
Maximum
Capacitive Load
Efficiency
Output
Power
72VDC
(16~144VDC)
5VDC
12VDC
15VDC
24VDC
28VDC
48VDC
53VDC
40A
16.8A
13.4A
8.4A
7.2A
4.2A
3.8A
75mVp-p
100mVp-p
100mVp-p
150mVp-p
150mVp-p
200mVp-p
200mVp-p
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
TBD
90%
91%
91%
91%
91%
90%
90%
Up to 200W
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Transient Voltage
Input Surge Voltage
Input Filter(1)
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Load Regulation
Voltage Adjustability
Remote Sense
72Vin Nominal
Min
Typ
Max
Unit
16
72
144
16
12
VDC
VDC
VDC
VDC
VDC
10
14.4
100mS, Max.
1 Second, Max.
185
Pi Type
Low Line to High Line at Full Load
No Load to Full Load
Single Output
% of Vout(nom). If remote sense is not being used, SENSE pins
should connect to corresponding polarity Vout pins.
-1.0
-0.1
-0.1
-20
10
Output Power
Output Current
Maximum Capacitive Load
Measured by 20MHz
Bandwidth
(With External MLCC (TBD))
Ripple & Noise
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
5/11/2017
See Table
+1.0
+0.1
+0.1
+10
5Vout
12Vout, 15Vout
24Vout, 28Vout
48Vout, 53Vout
25% Load Step Change
Constant Resistive Load
-0.02
See Table
See Table
TBD
75
100
150
200
250
TBD
+0.02
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
%
%
%
%
%
mVp-p
µS
Page 1 of 4
DCHBU200 SERIES
Up to 200 Watts
DC/DC Half-Brick Converter
Single Output
Rev A
SPECIFICATIONS
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
REMOTE ON/OFF CONTROL(2)
Negative Logic (Standard)
Positive Logic (Optional)
DC/DC ON
DC/DC OFF
DC/DC ON
DC/DC OFF
Input Current of CTRL Pin
Remote OFF Input Current
PROTECTION
Short Circuit Protection
Over Load Protection
Over Voltage Protection
Over Temperature Protection
ENVIRONMENTAL SPECIFICATIONS
Operating Base-Plate Temperature
Storage Temperature Range
% of Iout rated; Hiccup Mode
% of Vout(nom); Hiccup Mode
Thermal Impedance(3)
Vertical direction by natural
convection (20LFM)
Relative Humidity
Thermal Shock
Vibration
MTBF
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
0.5
Short or 0~1.2VDC
Open or 3~12VDC
Open or 3~12VDC
Short or 0~1.2VDC
1
TBD
mA
mA
Continuous, Automatic Recovery
120
150
%
TBD
TBD
With Derating
-40
-55
Module without Assembly Option
0.24” Height Heat-Sink Type
0.45” Height Heat-Sink Type
+110
+125
TBD
TBD
TBD
5
MIL-HDBK-217F, Full Load
ºC
ºC
ºC/W
95
%RH
EN61373, MIL-STD-810F
EN61373, MIL-STD-810F
TBD
See Table
TBD
Isolation Voltage (Reinforced Insulation) 1 Minute
Input to Output
Input (Output) to Base-Plate
Isolation Resistance
Isolation Capacitance
PHYSICAL SPECIFICATIONS
Weight
3000
1500
1
VAC
TBD
GΩ
pF
TBD
2.40in x 2.28in x 0.50in
(61mm x 57.9mm x 12.7mm)
Aluminum Base-Plate with Plastic Case
Silicone (UL94 V-0)
Dimensions (L x W x H)
Case Material
Potting Material
SAFETY CHARACTERISTICS
Safety Approvals (Pending)
EMI(4)
ESD
EN61000-4-2
Radiated Immunity
Fast Transient(5)
EN61000-4-3
EN61000-4-4
Surge
EN61000-4-5
Conducted Immunity
Power Frequency Magnetic Field
EN61000-4-6
EN61000-4-8
IEC60950-1, UL60950-1, EN60950-1
EN55011, EN55022
Air ±8kV
Contact ±6kV
20 V/m
±2kV
EN55024: ±2kV
EN50155: ±2kV
10Vr.m.s.
100A/m Continuous; 1000A/m 1 Second
Class A, Class B
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
Perf. Criteria A
NOTES
1.
Input Source Impedance: The power module will operate as specifications without external components, assuming that the source voltage has
very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module.
Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. Recommended external
capacitor is TBD.
2. Referred to –Vin pin
3. A. Iron base-plate dimension is 19” x 3.5” x 0.063” (height is EI standard 2U)
B. Heat sink is optional and P/N: 7G-0021A-F, 7G-0022A-F, 7G-0023A-F, 7G-0024A-F. Please refer to heat-sink selection guide.
4. Standard modules meet EMI Class A or Class B with external components. Contact factory for more information.
5. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. Recommended external capacitor is TBD.
6. BASE-PLATE GROUNDING: When four screw bolts to shield plane, the EMI could be reduced.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
5/11/2017
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 4
DCHBU200 SERIES
Up to 200 Watts
DC/DC Half-Brick Converter
Single Output
Rev A
DERATING CURVES
TBD
MECHANICAL DRAWINGS
PIN
1
3
4
5
6
7
8
9
PIN CONNECTION
DEFINE
-Vin
Ctrl
+Vin
-Vout
-Sense
Trim
+Sense
+Vout
DIAMETER
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
0.04 Inch
0.04 Inch
0.04 Inch
0.08 Inch
Notes:
All dimensions in inch [mm]
Tolerance: x.xx±0.02 [x.x±0.5]
x.xxx±0.01 [x.xx±0.25]
Pin pitch tolerance ±0.01 [0.25]
Pin dimension tolerance ±0.004 [0.1]
Mounting screws should always be used.
The screw locked torque: MAX 3.5kgf-cm/0.34N-m
HEAT SINK TYPE OPTIONS
Note:
All dimensions in inch [mm]
Tolerance: x.xx±0.02 [x.x±0.5]
5/11/2017
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 4
DCHBU200 SERIES
Up to 200 Watts
DC/DC Half-Brick Converter
Single Output
Rev A
MODEL NUMBER SETUP
DCHBU
200
Series Name
Output Power
-
Input Voltage
72
S
200: 200 Watts
72: 16~144VDC
24
Output Quantity Ouptut Voltage
S: Single
05: 5VDC
-
P
HS
Ctrl and Pin Options
Assembly Option
None: Negative Logic None: None
12: 12VDC
P: Positive Logic
HS: Height: 45” 7G-0021A-F
15: 15VDC
HS1: Height: 24” 7G-0022A-F
24: 24VDC
HS2: Height: 24” 7G-0023A-F
28: 28VDC
HS3: Height: 45” 7G-0024A-F
48: 48VDC
TH: Through Hole (No Thread)(1)
53: 53VDC
NOTES
1. The module can’t equip Heat sink with TH option.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
5/11/2017
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 4
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