7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A A FINE CRIMP HEIGHT ADJUST APPLICATOR INSTRUCTIONS 408-10389 2113589-2 2113589-3 2113589-4 2113589-5 2113589-6 2113589-7 2113589-8 2113589-9 1-2113589-0 1-2113589-1 1-2113589-2 C1__DWG_PN_1_3 60014011 60014012 C1__DWG_PN_1_5 C1__DWG_PN_1_6 60014214 C1__DWG_PN_1_7 60110511 60110514 C1__DWG_PN_1_8 C1__DWG_PN_1_9 60110711 C1__DWG_PN_1_10 60110714 60110712 C1__DWG_PN_1_11 C1__DWG_PN_1_12 1-2113589-3 WIRE SIZE 0.35mm2 - - - 2119799-1 - - - - 2168400-6 - - - - - - - - (QUANTITY 2) - - - - - 2063440-1 - 6 - - - - - n - WIRE STRIP LENGTH - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 60994015 10779162 C1__DWG_PN_3_0 C1__DWG_PN_3_1 FCI/Delphi SEAL 2113590-1 TE TERMINAL 2113589-1 C1__DWG_PN_4_1 2113590-2 C1__DWG_PN_3_2 2113589-2 2113589-3 C1__DWG_PN_4_2 C1__DWG_PN_2_3 2113589-4 2113589-5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 2113589-6 C1__DWG_PN_2_6 2113589-7 2113589-8 C1__DWG_PN_2_7 C1__DWG_PN_2_8 2113589-9 C1__DWG_PN_2_9 1-2113589-0 1-2113589-1 C1__DWG_PN_2_10 C1__DWG_PN_2_11 1-2113589-2 C1__DWG_PN_2_12 1.01+/-0.05 [.040+/-.002] WIRE SIZE 9 6.2 W1__DWG_CRIMP_HT_1 - 1.45-1.65 mm [.057-.065 IN] - C2__DWG_PN_1_0 FCI/Delphi TERMINAL 60012911 C2__DWG_PN_1_1 60012914 60012111 C2__DWG_PN_1_2 C2__DWG_PN_1_3 60012114 60014011 C2__DWG_PN_1_4 C2__DWG_PN_1_5 60014012 C2__DWG_PN_1_6 60014214 60110511 C2__DWG_PN_1_7 C2__DWG_PN_1_8 60110514 C2__DWG_PN_1_9 60110711 60110714 C2__DWG_PN_1_10 C2__DWG_PN_1_11 60110712 C2__DWG_PN_1_12 1-2113589-3 CRIMP HEIGHT REFERENCE SETTING - - - - - - TERMINALS APPLIED CABLE DIAMETER C1__DWG_PN_4_0 90841100 Rev L - INSULATION DIAMETER RANGE n 3.50-4.10 mm [.138-.161 IN] TERMINAL APPLICATION SPECIFICATION - Delphi CRIMP SPECIFICATION TERMINAL TERMINAL NAME: 1.20-1.40 mm [.047 - .055 IN] - FCI/Delphi TERMINAL TERMINAL DATA: INSULATION DIAMETER RANGE CRIMP HEIGHT mm [INCH] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__FA_SETTING_1 22 AWG TE SEAL C2__DWG_PN_2_0 C2__DWG_PN_3_0 60994015 C2__DWG_PN_2_1 10779162 C2__DWG_PN_2_2 FCI/Delphi SEAL C2__DWG_PN_4_1 2113590-2 C2__DWG_PN_3_2 6 CABLE DIAMETER C2__DWG_PN_4_0 2113590-1 C2__DWG_PN_3_1 - 13 14 C2__DWG_PN_2_3 C2__DWG_PN_2_4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266507 2266507 2266507 2266507 6 7 8 9 A 10 11 12 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 - C2__DWG_PN_2_7 - C2__DWG_PN_2_8 - C2__DWG_PN_2_9 - C2__DWG_PN_2_10 - C2__DWG_PN_2_11 C2__DWG_PN_2_12 - CRIMP HEIGHT mm [INCH] - CRIMP HEIGHT 9 REFERENCE SETTING 1.01+/-0.000 [.040+/-.000] 6.2 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 1 14 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 1 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. 1 1 1 - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 - -77 -7 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - & 252. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF - - 13 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. - - C2__DWG_PN_2_6 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - - C2__DWG_PN_2_5 F220300 W2__DWG_WGAUGE_1 - - C2__DWG_PN_4_2 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - - 6 B - - F220300 W1__DWG_WGAUGE_1 - - (QUANTITY 2) - 13 60012114 C1__DWG_PN_1_4 - - - - 2119641-1 - - - - 5-18022-5 - - 2119653-1 - 2168400-6 - 90841100 Rev L 60012914 60012111 C1__DWG_PN_1_2 - 5-18022-5 1338683-8 - - - - FCI/Delphi TERMINAL 60012911 C1__DWG_PN_1_1 - - Delphi CRIMP SPECIFICATION 1 - -6 1 - -5 1 1 -2 - 2119957-2 8-21084-0 2119640-1 -1 PART NO 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED DESCRIPTION 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 260 252 250 ITEM NO 1 1 1 1 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - REVISIONS DIST A 1 1 1 1 1 1 1 REF 1 1 1 1 2 1 3 1 1 4 2 1 1 1 - - 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - - 1 66 P LTR DESCRIPTION DATE DWN APVD 1 DEVELOPMENT 16OCT2014 JH UG A RELEASED 18NOV2014 JH TE - - 1 1 1 mm MATERIAL - -1 PART NO - 2 1 1 - - - 1 - - 1 - 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 318563-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338683-8 2168400-1 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1320908-7 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1803171-7 2-2119781-4 238011-8 8-1633965-0 1-455888-4 7-1633664-5 - - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 - 4 2 1 1 1 4 2 1 1 1 4 1 1 1 - 2 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - - - 1 1 - - REF REF 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION 4.79 . 1 2063440-1 TYPE - C1__DWG_PN_1_0 2119950-1 1901094-3 8- 2266507 -4 1338683-8 - 2119653-1 8- 2266507 -5 - 2119949-1 PNEUMATIC FEED - TERMINALS APPLIED TE TERMINAL 2113589-1 2161326-1 MECHANICAL FEED 5-18022-5 - - 1901094-3 8- 2266507 -4 1338683-8 2119799-1 - WIRE STRIP LENGTH C - 8- 2266507 -5 2119641-1 - TERMINAL TERMINAL APPLICATION SPECIFICATION 2161326-1 5-18022-5 - 2119951-1 SMART APPLICATOR NONE CRIMP TOOLING KIT FCI/Delphi TERMINAL 3.50-4.10 mm [.138-.161 IN] 4 1338683-8 2119949-1 SERVO LATCH PLATE 4 LOC SET UP GAUGE 2119599-1 F O 3.73 mm [.147] TERMINAL NAME: MECHANICAL FEED PNEUMATIC 2119950-1 2119951-1 SMART APPLICATOR SERVO LATCH PLATE 12 2266507 -7 A SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 1.62 mm [.064] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE A 7- 2266507 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2266507 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2266507 -5 WIRE INSUL DESCRIPTION A 2266507 -2 CRIMP 4 20 REVISION 2266507 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF GUARD, FRONT CHIP SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SHCS, LOW HEAD, RoHS, M4 X 12 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE DWN 16OCT2014 CHK 16OCT2014 APVD 16OCT2014 J.HOU Y.YIN U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 1-22279-3_SIMP 1 2119758 1 2119082-3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 318563-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338683-8 4 2168400-1 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-7 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1803171-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 238011-8 1 8-1633965-0 1 1-455888-4 1 7-1633664-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119798-1 249 248 247 246 245 244 243 242 241 240 239 238 213 198 172 166 164 163 137 136 135 133 117 89 82 71 67 66 63 62 60 59 57 56 54 53 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119641-1 DESCRIPTION PRODUCT SPEC - 1 2079988_GATD Ocean Side Feed Applicator - DRAWING NO 2266507 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - FEED TYPE MECHANICAL 6 6 A D 59 2 249 247 246 44 7 252 245 35 A - REF D 2 2 2.15 [.085] 2 57 REF 2 SHEAR DEPRESSOR DETAIL 244 53 243 166 238 - - 5 260 7 63 APVD 62 39 250 DWN 37 38 56 DATE SEE SHEET 1 40 239 PNEUMATIC DESCRIPTION 50 8 242 2 6 163 59 8 82 1 136 1.00 # 0.50 [0.039 # 0.019] REF 1 34 REF 137 C 2 52 172 C 3 56 133 4 4 28 5 41 135 198 66 A 2 164 33 24 SERVO FEEDER NOT INCLUDED B 1 51 SERVO LATCH PLATE 240 TERMINAL SUPPORT LOCATION 67 11 213 A 57 19 10 30 117 REF 14 B 20 21 9 29 1 ITEM 30 LOCATED AT FRONT HOLES 12 241 CAM POSITIONS 13 47 1 11 11 30mm STROKE 30mm STROKE 30mm STROKE 30 REF 29 REF 89 46 32 34 54 8 1 60 54 10 1 248 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16OCT2014 CHK 16OCT2014 APVD 16OCT2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266507 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266507 -1 DESCRIPTION A 2- 2266507 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2266507 -7 A FINE CRIMP HEIGHT ADJUST NONE CRIMP TOOLING KIT MECHANICAL FEED 1338683-8 2161326-1 - 2119949-1 PNEUMATIC FEED - - - - CRIMP WIRE INSUL SIZE - 2119641-2 - 2119799-1 - - - 2168400-6 - (QUANTITY 2) - - - - - (QUANTITY 2) - - - - - 6 2063440-1 - - - - - - TYPE - F O 1.62 mm [.064] 3.73 mm [.147] APPLICATOR INSTRUCTIONS 408-10389 - FCI/Delphi TERMINAL TERMINAL DATA: TERMINAL TERMINAL NAME: WIRE STRIP LENGTH 3.50-4.10 mm [.138-.161 IN] TERMINAL APPLICATION SPECIFICATION n 90841100 Rev L - WIRE STRIP LENGTH - - - TERMINAL APPLICATION SPECIFICATION TERMINALS APPLIED C TE TERMINAL 2113589-1 2113589-2 2113589-3 2113589-4 2113589-5 2113589-6 2113589-7 2113589-8 2113589-9 1-2113589-0 1-2113589-1 1-2113589-2 C1__DWG_PN_1_1 60012914 C1__DWG_PN_1_2 60012111 60012114 C1__DWG_PN_1_3 C1__DWG_PN_1_4 60014011 60014012 C1__DWG_PN_1_5 C1__DWG_PN_1_6 60014214 C1__DWG_PN_1_7 60110511 60110514 C1__DWG_PN_1_8 C1__DWG_PN_1_9 60110711 C1__DWG_PN_1_10 60110714 60110712 C1__DWG_PN_1_11 C1__DWG_PN_1_12 1-2113589-3 WIRE SIZE 0.35mm2 12 FCI/Delphi TERMINAL 60012911 C1__DWG_PN_1_0 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 TE SEAL 60994015 C1__DWG_PN_3_0 C1__DWG_PN_3_1 10779162 C1__DWG_PN_3_2 FCI/Delphi SEAL 2113590-1 C1__DWG_PN_4_0 CABLE DIAMETER 2113589-1 2113589-2 2113589-3 C1__DWG_PN_4_2 2113589-4 C1__DWG_PN_2_4 2113589-5 2113589-6 C1__DWG_PN_2_5 C1__DWG_PN_2_6 2113589-7 C1__DWG_PN_2_7 2113589-8 2113589-9 C1__DWG_PN_2_8 C1__DWG_PN_2_9 1-2113589-0 1-2113589-1 C1__DWG_PN_2_10 C1__DWG_PN_2_11 1-2113589-2 C1__DWG_PN_2_12 1.01+/-0.05 [.040+/-.002] - WIRE SIZE 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 6.2 - INSULATION DIAMETER RANGE - 1.45-1.65 mm [.057-.065 IN] - - - - - 60012911 C2__DWG_PN_1_1 60012914 60012111 C2__DWG_PN_1_2 C2__DWG_PN_1_3 60012114 C2__DWG_PN_1_4 60014011 60014012 C2__DWG_PN_1_5 C2__DWG_PN_1_6 60014214 C2__DWG_PN_1_7 60110511 60110514 C2__DWG_PN_1_8 C2__DWG_PN_1_9 60110711 60110714 C2__DWG_PN_1_10 C2__DWG_PN_1_11 60110712 C2__DWG_PN_1_12 W1__FA_SETTING_1 22 AWG - 12 FCI/Delphi TERMINAL C2__DWG_PN_1_0 1-2113589-3 F220300 W1__DWG_WGAUGE_1 TE TERMINAL C1__DWG_PN_4_1 2113590-2 90841100 Rev L - TERMINALS APPLIED C1__DWG_PN_2_3 CRIMP HEIGHT mm [INCH] n 3.50-4.10 mm [.138-.161 IN] 1.20-1.40 mm [.047 - .055 IN] - Delphi CRIMP SPECIFICATION TERMINAL TERMINAL NAME: INSULATION DIAMETER RANGE - FCI/Delphi TERMINAL TERMINAL DATA: Delphi CRIMP SPECIFICATION TE SEAL C2__DWG_PN_2_0 60994015 C2__DWG_PN_2_1 C2__DWG_PN_4_0 2113590-1 C2__DWG_PN_3_1 10779162 C2__DWG_PN_2_2 FCI/Delphi SEAL C2__DWG_PN_3_0 CABLE DIAMETER - C2__DWG_PN_4_1 2113590-2 C2__DWG_PN_3_2 - C2__DWG_PN_4_2 - C2__DWG_PN_2_3 - C2__DWG_PN_2_4 - C2__DWG_PN_2_5 - C2__DWG_PN_2_6 - 6 C2__DWG_PN_2_7 - C2__DWG_PN_2_8 - C2__DWG_PN_2_9 13 C2__DWG_PN_2_10 - C2__DWG_PN_2_11 C2__DWG_PN_2_12 - F220300 - CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 - 1.01+/-0.000 [.040+/-.000] 6.2 W2__DWG_CRIMP_HT_1 - W2__FA_SETTING_1 - - 1 2 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 7 8 9 A 10 11 - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 2266507 -4 2266507 -4 2266507 -5 13 - APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - 1 1 1 - & 152. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - - 1 1 1 1 -77 -27 -25 -22 -21 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. AMP 4805 REV 31MAR2000 - 1 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - 1 12 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 2168400-6 - 2119653-2 5-18022-5 - - - 5-18022-5 - - 1901094-3 8- 2266507 -4 1338683-8 - - 2119653-2 8- 2266507 -5 1338683-8 2119950-1 - 5-18022-5 - 2119799-1 - APPLICATOR DATA A - 2119641-2 1901094-3 8- 2266507 -4 - 2161326-1 MECHANICAL FEED 8- 2266507 -5 1338683-8 2119951-1 SMART APPLICATOR 5-18022-5 - 2119949-1 SERVO LATCH PLATE - 2119950-1 2119951-1 SMART APPLICATOR 4 REVISIONS DIST PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2266507 -5 A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266507 -7 APPLICATOR STYLE CONVERSION CHART LOC 1 1 2119782 251 ITEM NO 1 1 1 - - 1 - 1 1 1 1 1 - 2 1 REF - - - 1 - - 1 - 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 2119640-1 2079988-1 1-22279-3 2119082-3 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 2119944-1 318563-1 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338683-8 1-2168083-0 5018030-1 811242-5 690753-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1320908-7 2119959-2 455888-3 1320928-2 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 1-1803171-7 2-2119781-4 238011-8 8-1633965-0 1-455888-4 7-1633664-5 - - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 - - 1 1 - - REF 1 - - 1 - - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM FEED FINGER ASSEMBLY,SF GUARD, FRONT CHIP SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 FEED PAWL SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION O PREMIUM SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 - DWN 16OCT2014 CHK 16OCT2014 APVD 16OCT2014 J.HOU Y.YIN U.GUO NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2119082-3 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 2119944-1 1 318563-1 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338683-8 2 1-2168083-0 1 5018030-1 1 811242-5 1 690753-2 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1320908-7 1 2119959-2 1 455888-3 1 1320928-2 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 1-1803171-7 .. 1 ITEM_7 .. 1 ITEM_6 1 2-2119781-4 1 238011-8 1 8-1633965-0 1 1-455888-4 1 7-1633664-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1-22279-3_SIMP 250 249 246 244 243 242 241 240 239 238 213 198 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 117 89 82 71 67 66 63 62 59 57 56 53 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 24 21 20 19 13 12 11 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2079988_GATD DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2266507 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE APVD - - - 62 6 40 A 145 38 239 246 39 59 140 152 7 56 2 2 53 2 249 2 57 166 242 REF SHEAR DEPRESSOR DETAIL 2 6 1.00 # 0.50 [0.039 # 0.019] 50 238 A 8 63 D 2.15 [.085] 243 250 REF 5 244 7 139 PNEUMATIC REF 8 163 34 59 82 136 1 137 C 1 2 56 C 3 51 SERVO LATCH PLATE REF TERMINAL SUPPORT LOCATION 52 172 1 4 28 5 41 240 133 4 135 198 164 66 2 11 A 67 33 SERVO FEEDER NOT INCLUDED 213 A 24 B DWN 251 MECHANICAL D DATE 19 13 20 10 30 57 9 21 117 REF B 1 12 29 241 13 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 CAM POSITIONS 30mm STROKE REF 29 30mm STROKE 30mm STROKE 142 REF 141 151 32 34 143 8 1 144 143 10 1 89 11 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 16OCT2014 CHK 16OCT2014 APVD 16OCT2014 J.HOU Y.YIN U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266507 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A