BCM® in a VIA Package Bus Converter BCM3814x60E15A3yzz ® C S US C NRTL US Isolated Fixed-Ratio DC-DC Converter Features & Benefits Product Ratings • Up to 130A continuous low voltage side current • Fixed transformation ratio (K) of 1/4 • Up to 1000W/in3 power density • 97.4% peak efficiency VHI = 54V (36 – 60V) ILO = up to 130A VLO = 13.5V (9 – 15V) (no load) K = 1/4 • Integrated ceramic capacitance filtering Product Description • Parallel operation for multi-kW arrays The BCM3814x60E15A3yzz in a VIA package is a high efficiency Bus Converter, operating from a 36 to 60VDC high voltage bus to deliver an isolated 9 to 15VDC unregulated, low voltage. • OV, OC, UV, short circuit and thermal protection • 3814 package This unique ultra-low profile module incorporates DC-DC conversion, integrated filtering and PMBus™ commands and controls in a chassis or PCB mount form factor. • High MTBF • Thermally enhanced VIA package • PMBus™ management interface The BCM offers low noise, fast transient response and industry leading efficiency and power density. A low voltage side referenced PMBus compatible telemetry and control interface provides access to the BCM’s configuration, fault monitoring and other telemetry functions. Typical Applications • DC Power Distribution • Information and Communication Technology (ICT) Equipment Leveraging the thermal and density benefits of Vicor’s VIA packaging technology, the BCM module offers flexible thermal management options with very low top and bottom side thermal impedances. • High End Computing Systems • Automated Test Equipment • Industrial Systems When combined with downstream Vicor DC-DC conversion components and regulators, the BCM allows the Power Design Engineer to employ a simple, low-profile design, which will differentiate the end system without compromising on cost or performance metrics. • High Density Energy Systems • Transportation Size: 3.76 x 1.40 x 0.37in [95.59 x 35.54 x 9.40mm] Part Ordering Information Product Function Package Length Package Width Package Type BCM 38 14 x BCM = Bus Converter Module [a] [b] Length in Width in B = Board VIA Inches x 10 Inches x 10 V = Chassis VIA High Max Max Max Side High Low Low Product Grade Voltage Side Side Side (Case Temperature) Range Voltage Voltage Current Ratio 60 E 15 A3 Internal Reference High temperature current derating may apply; See Figure 1, specified thermal operating area. Positive Logic = Part is default ON, Negative Logic = Part is default OFF BCM® in a VIA Package Page 1 of 41 Rev 2.0 02/2018 Option Field y zz C = –20 to 100°C [a] T = –40 to 100°C [a] 02 = Chassis/PMBus/Positive Logic [b] 06 = Short Pin/PMBus/Positive Logic 10 = Long Pin/PMBus/Positive Logic N2 = Chassis/PMBus/Negative Logic [b] N6 = Short Pin/PMBus/Negative Logic NX = Long Pin/PMBus/Negative Logic BCM3814x60E15A3yzz Typical Applications BCM in a VIA package +HI +LO EXT_BIAS 5V SCL SDA SGND ADDR -HI -LO R1 SCL CLOCK ISOLATION BOUNDARY +HI +LO EXT_BIAS 5V SCL SDA SGND ADDR -HI -LO R2 ISOLATION BOUNDARY Paralleling PMBus BCM in a VIA package – connection to Host PMBus BCM® in a VIA Package Page 2 of 41 Rev 2.0 02/2018 GROUND BCM in a VIA package SGND DATA DC L O A D + – SDA Host PMBus™ BCM3814x60E15A3yzz Typical Applications (Cont.) Host PMBus™ PMBus + V EXT – SGND SGND BCM in a VIA Package SGND EXT_BIAS SCL SDA SGND } 3 SGND ADDR FUSE V HI C +HI +LO –HI –LO Non-Isolated Point of Load Regulators HI HV SOURCE_RTN LOAD LV ISOLATION BOUNDARY BCM3814x60E15A3yzz at point of load – connection to Host PMBus Host PMBus™ PMBus V + EXT SGND – SGND SGND BCM in a VIA Package EXT_BIAS SCL SDA SGND } 3 SGND ADDR FUSE V HI SOURCE_RTN C +HI +LO –HI –LO LOAD HI HV LV ISOLATION BOUNDARY BCM3814x60E15A3yzz direct to load – connection to Host PMBus BCM® in a VIA Package Page 3 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz Pin Configuration 10 1 +HI TOP VIEW 3 12 –LO –LO +LO 5 6 7 8 9 PMBus™ +LO –LO –LO 2 11 13 4 2 11 13 4 –HI EXT BIAS SCL SDA SGND ADDR BCM in a 3814 VIA Package - Chassis (Lug) Mount –HI TOP VIEW –LO –LO +LO 9 8 7 6 5 PMBus™ +HI –LO –LO 10 12 1 ADDR SGND SDA SCL EXT BIAS +LO 3 BCM in a 3814 VIA Package - Board (PCB) Mount Note: The dot on the VIA housing indicates the location of the signal pin 9. Pin Descriptions Pin Number Signal Name Type Function 1 +HI HIGH SIDE POWER High voltage side positive power terminal 2 –HI HIGH SIDE POWER RETURN High voltage side negative power terminal 3, 4 +LO LOW SIDE POWER 5 EXT BIAS INPUT 5V supply input 6 SCL INPUT I2C™ Clock, PMBus™ Compatible 7 SDA INPUT/OUTPUT I2C Data, PMBus Compatible 8 SGND LOW SIDE SIGNAL RETURN Signal Ground 9 ADDR INPUT 10, 11, 12, 13 –LO LOW SIDE POWER RETURN Low voltage side positive power terminal Address assignment – Resistor based Low voltage side negative power terminal Notes: All signal pins (5, 6, 7, 8, 9) are referenced to the low voltage side and isolated from the high voltage side. Keep SGND signal separated from the low voltage side power return terminal (–LO) in electrical design. BCM® in a VIA Package Page 4 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments +HI to –HI Min Max Unit –1 80 V 1 V/µs –1 20 V –0.3 10 V 0.15 A HI_DC or LO_DC Slew Rate +LO to –LO EXT BIAS to SGND SCL to SGND –0.3 5.5 V SDA to SGND –0.3 5.5 V ADDR to SGND –0.3 3.6 V Isolation Voltage / Dielectric Withstand Basic insulation (high voltage side to case) 1500 VDC Basic insulation (high voltage side to low voltage side) [c] 1500 VDC N/A VDC Functional insulation (low voltage side to case) [c] The absolute maximum rating listed above for the dielectric withstand (high voltage side to the low voltage side) refers to the VIA package. The internal safety approved isolating component (ChiP) provides basic insulation (2250V) from the high voltage side to the low voltage side. However, the VIA package itself can only be tested at a basic insulation value (1500V). BCM® in a VIA Package Page 5 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz Electrical Specifications Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 60 V 14 V General Powertrain Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) HI Side Voltage Range (Continuous) HI Side Voltage Initialization Threshold HI Side Quiescent Current 36 VHI_DC VµC_ACTIVE IHI_Q HI side voltage where internal controller is initialized, (powertrain inactive) Disabled, VHI_DC = 54V 5 TCASE ≤ 100ºC 10 VHI_DC = 54V, TCASE = 25ºC No Load Power Dissipation HI Side Inrush Current Peak DC HI Side Current Transformation Ratio LO Side Current (Continuous) LO Side Current (Pulsed) Efficiency (Ambient) PHI_NL IHI_INR_PK IHI_IN_DC K ILO_OUT_DC ILO_OUT_PULSE ηAMB 14.7 7.5 VHI_DC = 54V 21.6 35.2 VHI_DC = 36V to 60V, TCASE = 25ºC 25 VHI_DC = 36V to 60V 38 VHI_DC = 60V, CLO_EXT = 1000μF, RLOAD_LO = 20% of full load current 40 45 At ILO_OUT_DC = 130A, TCASE ≤ 90ºC 33 1/4 TCASE ≤ 90ºC 130 A 10ms pulse, 25% duty cycle, ILO_OUT_AVG ≤ 50% rated ILO_OUT_DC 143 A VHI_DC = 54V, ILO_OUT_DC = 130A 96.1 97 VHI_DC = 36V to 60V, ILO_OUT_DC = 130A 95.1 VHI_DC = 54V, ILO_OUT_DC = 65A 96.3 97.3 95.6 96.2 % ηHOT VHI_DC = 54V, ILO_OUT_DC = 130A TCASE = 90°C Efficiency (Over Load Range) η20% 26A < ILO_OUT_DC < 130A 94 RLO_COLD VHI_DC = 54V, ILO_OUT_DC = 130A, TCASE = –40°C 1.2 1.9 2.3 RLO_AMB VHI_DC = 54V, ILO_OUT_DC = 130A 1.6 2.4 2.8 RLO_HOT VHI_DC = 54V, ILO_OUT_DC = 130A, TCASE = 90°C 2.2 2.8 3.3 Low side voltage ripple frequency = 2x FSW 0.9 0.95 1.0 Switching Frequency LO Side Voltage Ripple FSW VLO_OUT_PP CLO_EXT = 0μF, ILO_OUT_DC = 130A, VHI_DC = 54V, 20MHz BW TCASE ≤ 100ºC BCM® in a VIA Package Page 6 of 41 A V/V Efficiency (Hot) LO Side Output Resistance W A TCASE ≤ 100ºC High voltage to low voltage, K = VLO_DC / VHI_DC, at no load mA % % 120 MHz mV 250 Rev 2.0 02/2018 mΩ BCM3814x60E15A3yzz Electrical Specifications (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit General Powertrain Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side), Cont. Effective HI Side Capacitance (Internal) CHI_INT Effective value at 54VHI_DC 11.2 µF Effective LO Side Capacitance (Internal) CLO_INT Effective value at 13.5VLO_DC 140 µF Rated LO Side Capacitance (External) CLO_OUT_EXT Rated LO Side Capacitance (External), CLO_OUT_AEXT Parallel Array Operation Excessive capacitance may drive module into short circuit protection 1000 µF CLO_OUT_AEXT Max = N * 0.5 * CLO_OUT_EXT MAX, where N = the number of units in parallel Powertrain Hardware Protection Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) • These built-in powertrain protections are fixed in hardware and cannot be configured through PMBus™. • When duplicated in supervisory limits, hardware protections serve a secondary role and become active when supervisory limits are disabled through PMBus. Auto Restart Time tAUTO_RESTART Start up into a persistent fault condition. Non-latching fault detection given VHI_DC > VHI_UVLO+ 490 560 ms HI Side Overvoltage Lockout Threshold VHI_OVLO+ 63 67 71 V HI Side Overvoltage Recovery Threshold VHI_OVLO– 61 65 69 V HI Side Overvoltage Lockout Hysteresis VHI_OVLO_HYST 2 V HI Side Overvoltage Lockout Response Time tHI_OVLO 100 µs HI Side Soft-Start Time tHI_SOFT-START 1 ms LO Side Overcurrent Trip Threshold ILO_OUT_OCP LO Side Overcurrent Response Time Constant tLO_OUT_OCP LO Side Short Circuit Protection Trip Threshold ILO_OUT_SCP LO Side Short Circuit Protection Response Time tLO_OUT_SCP Overtemperature Shutdown Threshold BCM® in a VIA Package Page 7 of 41 tOTP+ From powertrain active. Fast current limit protection disabled during soft start 143 Effective internal RC filter 180 3 195 125 Rev 2.0 02/2018 A ms A 1 Internal 225 µs °C BCM3814x60E15A3yzz Electrical Specifications (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Powertrain Supervisory Limits Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) • These supervisory limits are set in the internal controller and can be reconfigured or disabled through PMBus™. • When disabled, the powertrain protections presented in the previous table will intervene during fault events. HI Side Overvoltage Lockout Threshold VHI_OVLO+ 64 66 68 V HI Side Overvoltage Recovery Threshold VHI_OVLO– 60 64 66 V HI Side Overvoltage Lockout Hysteresis VHI_OVLO_HYST 2 V HI Side Overvoltage Lockout Response Time tHI_OVLO 100 µs HI Side Undervoltage Lockout Threshold VHI_UVLO– 26 28 30 V HI Side Undervoltage Recovery Threshold VHI_UVLO+ 28 30 32 V HI Side Undervoltage Lockout Hysteresis VHI_UVLO_HYST 2 V tHI_UVLO 100 µs 20 ms HI Side Undervoltage Lockout Response Time HI Side Undervoltage Start-Up Delay tHI_UVLO+_DELAY LO Side Overcurrent Trip Threshold ILO_OUT_OCP LO Side Overcurrent Response Time Constant tLO_OUT_OCP From VHI_DC = VHI_UVLO+ to powertrain active (i.e., one time start-up delay from application of VHI_DC to VLO_DC) 167 Effective internal RC filter tOTP+ Internal 125 Overtemperature Recovery Threshold tOTP– Internal 105 Undertemperature Shutdown Threshold (Internal) tUTP BCM® in a VIA Package Page 8 of 41 tUTP_RESTART 185 3 Overtemperature Shutdown Threshold Undertemperature Restart Time 176 ms °C 110 115 C-Grade –25 T-Grade –45 Start up into a persistent fault condition. Non-latching fault detection given VHI_DC > VHI_UVLO+ Rev 2.0 02/2018 A 3 °C °C s BCM3814x60E15A3yzz 160 LO Side Current (A) 140 120 100 80 60 40 20 0 -60 -40 -20 0 20 40 60 80 100 120 Case Temperature (°C) 36 – 60V Figure 1 — Specified thermal operating area 2200 2000 1800 1600 1400 1200 1000 800 600 400 200 0 200 180 LO Side Current (A) LO Side Power (W) 1. The BCM in a VIA package is cooled through the bottom case (bottom housing). 2. The thermal rating is based on typical measured device efficiency. 3. The case temperature in the graph is the measured temperature of the bottom housing, such that the internal operating temperature does not exceed 125°C. 160 140 120 100 80 60 40 20 36 38 40 42 44 46 48 50 52 54 56 58 0 60 36 38 40 HI Side Voltage (V) PLO_OUT_DC 42 44 46 ILO_OUT_DC PLO_OUT_PULSE LO Side Capacitance (% Rated CLO_EXT_MAX) Figure 2 — Specified electrical operating area using rated RLO_HOT 110 100 90 80 70 60 50 40 30 20 10 0 0 20 40 60 LO Side Current (% ILO_DC) Figure 3 — Specified HI side start up into load current and external capacitance BCM® in a VIA Package Page 9 of 41 48 50 52 54 HI Side Voltage (V) Rev 2.0 02/2018 80 100 ILO_OUT_PULSE 56 58 60 BCM3814x60E15A3yzz PMBus™ Reported Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Monitored Telemetry • The current telemetry is only available in forward operation. The input and output current reported value is not supported in reverse operation. PMBus™ READ COMMAND ACCURACY (RATED RANGE) FUNCTIONAL REPORTING RANGE UPDATE RATE REPORTED UNITS HI Side Voltage (88h) READ_VIN ±5% (LL – HL) 28 to 66V 100µs VACTUAL = VREPORTED x 10–1 HI Side Current (89h) READ_IIN ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) –1 to 44A 100µs IACTUAL = IREPORTED x 10–2 LO Side Voltage [d] (8Bh) READ_VOUT ±5% (LL – HL) 7.0 to 16.55V 100µs VACTUAL = VREPORTED x 10–1 LO Side Current (8Ch) READ_IOUT ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) –4 to 176A 100µs IACTUAL = IREPORTED x 10–2 LO Side Resistance (D4h) READ_ROUT ±5% (50 – 100% of FL) at NL ±10% (50 – 100% of FL) (LL – HL) 500 to 3000µΩ 100ms RACTUAL = RREPORTED x 10–5 (8Dh) READ_TEMPERATURE_1 ±7°C (Full Range) –55 to 130ºC 100ms TACTUAL = TREPORTED ATTRIBUTE Temperature [e] [d] [e] Default READ LO Side Voltage returned when unit is disabled = –300V. Default READ Temperature returned when unit is disabled = –273°C. Variable Parameters • Factory setting of all Thresholds and Warning limits listed below are 100% of specified protection values. • Variables can be written only when module is disabled with VHI < VHI_UVLO– and external bias (VDDB) applied. • Module must remain in a disabled mode for 3ms after any changes to the variables below to allow sufficient time to commit changes to EEPROM. ATTRIBUTE PMBusTM COMMAND CONDITIONS / NOTES VHI_OVLO– is automatically 3% lower than this set point ACCURACY (RATED RANGE) FUNCTIONAL REPORTING RANGE DEFAULT VALUE ±5% (LL – HL) 28 – 66V 100% ±5% (LL – HL) 28 – 66V 100% ±5% (LL – HL) 14 – 36V 100% HI Side Overvoltage Protection Limit (55h) VIN_OV_FAULT_LIMIT HI Side Overvoltage Warning Limit (57h) VIN_OV_WARN_LIMIT HI Side Undervoltage Protection Limit (D7h) DISABLE_FAULTS HI Side Overcurrent Protection Limit (5Bh) IIN_OC_FAULT_LIMIT ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) 0 – 44A 100% HI Side Overcurrent Warning Limit (5Dh) IIN_OC_WARN_LIMIT ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) 0 – 44A 100% Can only be disabled to a preset default value Overtemperature Protection Limit (4Fh) OT_FAULT_LIMIT Internal temperature ±7°C (Full Range) 0 – 125°C 100% Overtemperature Warning Limit (51h) OT_WARN_LIMIT Internal temperature ±7°C (Full Range) 0 – 125°C 100% ±50µs 0 – 100ms 0ms Turn On Delay BCM® in a VIA Package Page 10 of 41 (60h) TON_DELAY Additional time delay to the undervoltage start-up delay Rev 2.0 02/2018 BCM3814x60E15A3yzz Signal Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Please note: For chassis mount model, Vicor part number 42550 will be needed for applications requiring the use of the signal pins. Signal cable 42550 is rated up to five insertions and extractions. To avoid unnecessary stress on the connector, the cable should be appropriately strain relieved. EXT. BIAS (VDDB) Pin • VDDB powers the internal controller. • VDDB needs to be applied to enable and disable the BCM through PMBus™ control (using OPERATION COMMAND), and to adjust warning and protection thresholds. • VDDB voltage not required for telemetry; however, if VDDB is not applied, telemetry information will be lost when VIN is removed. SIGNAL TYPE STATE Regular Operation INPUT Start Up ATTRIBUTE SYMBOL VDDB Voltage VVDDB VDDB Current Consumption IVDDB CONDITIONS / NOTES MIN TYP MAX UNIT 4.5 5 9 V 50 mA Inrush Current Peak IVDDB_INR VVDDB slew rate = 1V/µs 3.5 A Turn On Time tVDDB_ON From VVDDB_MIN to PMBus active 1.5 ms SGND Pin • All PMBus interface signals (SCL, SDA, ADDR) are referenced to SGND pin. • SGND pin also serves as return pin (ground pin) for VDDB. • Keep SGND signal separated from the low voltage side power return terminal (–LO) in electrical design. Address (ADDR) Pin • • • • This pin programs the address using a resistor between ADDR pin and signal ground. The address is sampled during start up and is stored until power is reset. This pin programs only a Fixed and Persistent address. This pin has an internal 10kΩ pullup resistor to 3.3V. 16 addresses are available. The range of each address is 206.25mV (total range for all 16 addresses is 0V to 3.3V). SIGNAL TYPE MULTI–LEVEL INPUT STATE Regular Operation Start Up BCM® in a VIA Package Page 11 of 41 ATTRIBUTE SYMBOL CONDITIONS / NOTES ADDR Input Voltage VSADDR See address section ADDR Leakage Current ISADDR Leakage current ADDR Registration Time tSADDR From VVDDB_MIN Rev 2.0 02/2018 MIN TYP 0 1 MAX UNIT 3.3 V 1 µA ms BCM3814x60E15A3yzz Serial Clock input (SCL) AND Serial Data (SDA) Pins • High power SMBus specification and SMBus physical layer compatible. Note that optional SMBALERT# is not supported. • PMBusTM command compatible. SIGNAL TYPE STATE ATTRIBUTE SYMBOL CONDITIONS / NOTES MIN TYP MAX UNIT Electrical Parameters VIH Input Voltage Threshold 2.1 VIL 0.8 VOH Output Voltage Threshold 3 VOL Leakage Current ILEAK_PIN Signal Sink Current ILOAD Unpowered device VOL = 0.4V CI Signal Noise Immunity VNOISE_PP V V 10 µA mA 10 10MHz to 100MHz 300 Idle state = 0Hz 10 V 0.4 4 Total capacitive load of one device pin Signal Capacitive Load V pF mV Timing Parameters DIGITAL INPUT/OUTPUT Regular Operation Operating Frequency FSMB Free Time Between Stop and Start Condition tBUF Hold Time After Start or Repeated Start Condition tHD:STA Repeat Start Condition Setup Time µs 0.6 µs tSU:STA 0.6 µs Stop Condition Setup Time tSU:STO 0.6 µs Data Hold Time tHD:DAT 300 ns Data Setup Time tSU:DAT 100 ns Clock Low Time Out tTIMEOUT 25 Clock Low Period tLOW 1.3 Clock High Period tHIGH 0.6 First clock is generated after this hold time ms µs 50 µs 25 ms tLOW:SEXT Clock or Data Fall Time tF 20 300 ns Clock or Data Rise Time tR 20 300 ns tLOW tR tHD,STA SDA BCM® in a VIA Package Page 12 of 41 35 Cumulative Clock Low Extend Time tF VIH VIL P kHz 1.3 SCL VIH VIL 400 tBUF tHD,DAT tHIGH tSU,DAT S tSU,STA tSU,STO S Rev 2.0 02/2018 P BCM® in a VIA Package Page 13 of 41 OUTPUT INPUT +VLO +VHI VµC_ACTIVE VHI_OVLO+ VNOM Rev 2.0 02/2018 STARTUP tHI_UVLO+_DELAY VHI_UVLO+ OVERVOLTAGE VHI_UVLO- VHI_OVLO- E GE IZ AL N TA I L T N I O VO IN N O ER RN ER TUR V U L O T E RO DE DE ID NT SI SI S I I O H C LO H A OPERATION COMMAND CONTROL M F ON T OR SH D AN OF OVERCURRENT tAUTO_RESTART > tHI_UVLO+_DELAY tLO_OUT_SCP M M C O CO N N O RE T I ATIO E A D SI E R ER HI O P OP RT A ST M ND H T E ID IS TU RN SHUTDOWN T UI RC I C EN EV OF F BCM3814x60E15A3yzz Timing Diagram (Forward Direction) BCM3814x60E15A3yzz Application Characteristics Temperature controlled via top side cold plate, unless otherwise noted. All data presented in this section are collected from units processing power in the forward direction (high voltage side to low voltage side). See associated figures for general trend data. 30 98.0 Full Load Efficiency (%) Power Dissipation (W) 27 24 21 18 15 12 9 6 97.0 96.0 95.0 3 0 36 38 40 42 44 46 48 50 52 54 56 58 94.0 -40 60 -20 0 HI Side Voltage (V) T CASE: -40°C 25°C VHI_DC: 85°C Figure 4 — No load power dissipation vs. VHI_DC 90 Power Dissipation (W) 100 97 Efficiency (%) 95 93 91 89 87 85 83 81 79 13 26 39 52 65 78 91 36V 54V 104 117 80 100 36V 54V 60V 70 60 50 40 30 20 10 0 130 0 13 26 39 52 65 78 91 104 117 130 117 130 LO Side Current (A) 60V VHI_DC: 36V 54V 60V Figure 7 — Power dissipation at TCASE = –40°C Figure 6 — Efficiency at TCASE = –40°C 100 97 90 Power Dissipation (W) 99 95 Efficiency (%) 60 80 LO Side Current (A) VHI_DC: 40 Figure 5 — Full load efficiency vs. temperature 99 0 20 Case Temperature (ºC) 93 91 89 87 85 83 81 79 80 70 60 50 40 30 20 10 0 0 13 26 39 52 65 78 91 104 117 130 0 13 26 LO Side Current (A) VHI_DC: 36V Figure 8 — Efficiency at TCASE = 25°C BCM® in a VIA Package Page 14 of 41 54V 39 52 65 78 91 104 LO Side Current (A) 60V VHI_DC: 36V 54V Figure 9 — Power dissipation at TCASE = 25°C Rev 2.0 02/2018 60V BCM3814x60E15A3yzz 100 97 90 Power Dissipation (W) 99 Efficiency (%) 95 93 91 89 87 85 83 81 79 80 70 60 50 40 30 20 10 0 0 13 26 39 52 65 78 91 104 117 0 130 13 26 LO Side Current (A) VHI_DC: 36V 54V 60V VHI_DC: 65 78 91 104 117 130 36V 54V 60V Figure 11 — Power dissipation at TCASE = 85°C 4.0 300 3.5 270 LO Side Voltage Ripple (mV) LO Side Output Resistance (mΩ) 52 LO Side Current (A) Figure 10 — Efficiency at TCASE = 85°C 3.0 2.5 2.0 1.5 1.0 0.5 0.0 39 240 210 180 150 120 90 60 30 -40 -20 0 20 40 60 80 0 100 ILO_DC: BCM® in a VIA Package Page 15 of 41 13 26 39 52 VHI_DC: 130A Figure 12 — RLO vs. temperature; Nominal VHI_DC ILO_DC = 130A at TCASE = 85°C 0 65 78 91 104 117 130 LO Side Current (A) Case Temperature (°C) 54V Figure 13 — VLO_OUT_PP vs. ILO_DC ; No external CLO_OUT_EXT. Board mounted module, scope setting: 20MHz analog BW Rev 2.0 02/2018 BCM3814x60E15A3yzz Figure 14 — Full load LO side voltage ripple, 300µF CHI_IN_EXT; no external CLO_OUT_EXT. Board mounted module, scope setting: 20MHz analog BW Figure 15 — 0A – 130A transient response: CHI_IN_EXT = 300µF, no external CLO_OUT_EXT Figure 16 — 130A – 0A transient response: CHI_IN_EXT = 300µF, no external CLO_OUT_EXT Figure 17 — Start up from application of VHI_DC = 54V, 20% ILO_DC 100% CLO_OUT_EXT Figure 18 — Start up from application of OPERATION COMMAND with pre-applied VHI_DC = 54V, 20% ILO_DC, 100% CLO_OUT_EXT BCM® in a VIA Package Page 16 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz General Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); All other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L Lug (Chassis) Mount 95.34 [3.75] 95.59 [3.76] 95.84 [3.77] mm [in] Length L PCB (Board) Mount 97.55 [3.84] 97.80 [3.85] 98.05 [3.86] mm [in] Width W 35.29 [1.39] 35.54 [1.40] 35.79 [1.41] mm [in] Height H 9.019 [0.355] 9.40 [0.37] 9.781 [0.385] mm [in] Volume Vol Weight W Without heatsink 31.93 [1.95] cm3 [in3] 130.4 [4.6] g [oz] Pin Material C145 copper Underplate Low stress ductile Nickel 50 100 Palladium 0.8 6 Soft Gold 0.12 2 Whisker resistant matte Tin 200 400 BCM3814x60E15A3yzz (T-Grade) –40 125 BCM3814x60E15A3yzz (C-Grade) –20 125 BCM3814x60E15A3yzz (T-Grade), derating applied, see safe thermal operating area –40 100 BCM3814x60E15A3yzz (C-Grade), derating applied, see safe thermal operating area –20 100 Pin Finish (Gold) Pin Finish (Tin) µin µin µin Thermal Operating Internal Temperature Operating Case Temperature Thermal Resistance Top Side Thermal Resistance Coupling Between Top Case and Bottom Case Thermal Resistance Bottom Side TINT TCASE θINT_TOP θHOU θINT_BOT °C Estimated thermal resistance to maximum temperature internal component from isothermal top 0.97 °C/W Estimated thermal resistance of thermal coupling between the top and bottom case surfaces 0.58 °C/W Estimated thermal resistance to maximum temperature internal component from isothermal bottom 0.59 °C/W 52 Ws/°C Thermal Capacity Assembly Storage Temperature TST –40 125 °C BCM3814x60E15A3yzz (C-Grade) –40 125 °C ESDHBM Human Body Model, “ESDA / JEDEC JDS-001-2012” Class I-C (1kV to < 2kV) 1000 ESDCDM Charge Device Model, “JESD 22-C101-E” Class II (200V to < 500V) 200 ESD Withstand BCM® in a VIA Package Page 17 of 41 BCM3814x60E15A3yzz (T-Grade) Rev 2.0 02/2018 BCM3814x60E15A3yzz General Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); All other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 780 940 pF Safety Isolation Capacitance CHI_LO Unpowered unit 620 Isolation Resistance RHI_LO At 500VDC 10 MTBF MΩ MIL-HDBK-217Plus Parts Count - 25°C Ground Benign, Stationary, Indoors / Computer 2.2 MHrs Telcordia Issue 2 - Method I Case III; 25°C Ground Benign, Controlled 3.6 MHrs cTÜVus EN 60950-1 Agency Approvals / Standards cURus UL60950-1 CE Marked for Low Voltage Directive and RoHS Recast Directive, as applicable BCM® in a VIA Package Page 18 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz BCM in a VIA Package ILO IHI RLO + + K • ILO VHI + IHI_Q – V•I K + K • VHI VLO – – – Figure 19 — BCM DC model (Forward Direction) The BCM uses a high frequency resonant tank to move energy from the high voltage side to the low voltage side and vice versa. The resonant LC tank, operated at high frequency, is amplitude modulated as a function of the HI side voltage and the LO side current. A small amount of capacitance embedded in the high voltage side and low voltage side stages of the module is sufficient for full functionality and is key to achieving high power density. The effective DC voltage transformer action provides additional interesting attributes. Assuming that RLO = 0Ω and IHI_Q = 0A, Equation 3 now becomes Equation 1 and is essentially load independent, resistor R is now placed in series with VHI. R R The BCM3814x60E15A3yzz can be simplified into the model shown in Figure 19. Vin VHI At no load: VLO = VHI • K VLO The relationship between VHI and VLO becomes: VLO = (VHI – IHI • R) • K In the presence of a load, VLO is represented by: VLO = VHI • K – ILO • RLO IHI – IHI_Q K (3) VLO = VHI • K – ILO • R • K 2 (4) RLO represents the impedance of the BCM and is a function of the RDS_ON of the HI side and LO side MOSFETs, PC board resistance of HI side and LO side boards and the winding resistance of the power transformer. IHI_Q represents the HI side quiescent current of the BCM controller, gate drive circuitry and core losses. BCM® in a VIA Package Page 19 of 41 (5) Substituting the simplified version of Equation 4 (IHI_Q is assumed = 0A) into Equation 5 yields: and ILO is represented by: ILO = V Vout LO Figure 20 — K = 1/4 BCM with series HI side resistor (2) VHI BCM SAC 1/4 KK==1/32 (1) K represents the “turns ratio” of the BCM. Rearranging Eq (1): K = + – (6) This is similar in form to Equation 3, where RLO is used to represent the characteristic impedance of the BCM. However, in this case a real resistor, R, on the high voltage side of the BCM is effectively scaled by K 2 with respect to the low voltage side. Assuming that R = 1Ω, the effective R as seen from the low voltage side is 62.5mΩ, with K = 1/4. Rev 2.0 02/2018 BCM3814x60E15A3yzz A similar exercise can be performed with the addition of a capacitor or shunt impedance at the high voltage side of the BCM. A switch in series with VHI is added to the circuit. This is depicted in Figure 21. Low impedance is a key requirement for powering a high‑current, low-voltage load efficiently. A switching regulation stage should have minimal impedance while simultaneously providing appropriate filtering for any switched current. The use of a BCM between the regulation stage and the point of load provides a dual benefit of scaling down series impedance leading back to the source and scaling up shunt capacitance or energy storage as a function of its K factor squared. However, these benefits are not achieved if the series impedance of the BCM is too high. The impedance of the BCM must be low, i.e., well beyond the crossover frequency of the system. S VVin HI + – BCM SAC 1/4 KK==1/32 C VVout LO A solution for keeping the impedance of the BCM low involves switching at a high frequency. This enables the use of small magnetic components because magnetizing currents remain low. Small magnetics mean small path lengths for turns. Use of low loss core material at high frequencies also reduces core losses. Figure 21 — BCM with HI side capacitor The two main terms of power loss in the BCM module are: A change in VHI with the switch closed would result in a change in capacitor current according to the following equation: dVHI IC (t) = C nn Resistive loss (PR ): refers to the power loss across the BCM LO module modeled as pure resistive impedance. (7) dt PDISSIPATED = PHI_NL + PRLO Assume that with the capacitor charged to VHI, the switch is opened and the capacitor is discharged through the idealized BCM. In this case, IC = ILO • K PLO_OUT = PHI_IN – PDISSIPATED = PHI_IN – PHI_NL – PRLO (8) C K 2 • dVLO dt (10) Therefore, (9) η= PLO_OUT PHI_IN = PHI_IN – PHI_NL – PRLO PHI_IN The equation in terms of the LO side has yielded a K 2 scaling factor for C, specified in the denominator of the equation. A K factor less than unity results in an effectively larger capacitance on the low voltage side when expressed in terms of the high voltage side. With a K = 1/4 as shown in Figure 21, C = 1µF would appear as C = 16µF when viewed from the low voltage side. = VHI • IHI – PHI_NL – (ILO)2 • RLO = 1 – BCM® in a VIA Package Page 20 of 41 (11) The above relations can be combined to calculate the overall module efficiency: substituting Equation 1 and 8 into Equation 7 reveals: ILO(t) = nn No load power dissipation (PHI_NL): defined as the power used to power up the module with an enabled powertrain at no load. Rev 2.0 02/2018 VHI • IHI ( ) PHI_NL + (ILO)2 • RLO VHI • IHI (12) BCM3814x60E15A3yzz Filter Design Thermal Considerations A major advantage of BCM systems versus conventional PWM converters is that the transformer based BCM does not require external filtering to function properly. The resonant LC tank, operated at extreme high frequency, is amplitude modulated as a function of HI side voltage and LO side current and efficiently transfers charge through the isolation transformer. A small amount of capacitance embedded in the high voltage side and low voltage side stages of the module is sufficient for full functionality and is key to achieving power density. The VIA package provides effective conduction cooling from either of the two module surfaces. Heat may be removed from the top surface, the bottom surface or both. The extent to which these two surfaces are cooled is a key component for determining the maximum power that can be processed by a VIA, as can be seen from the specified thermal operating area in Figure 1. Since the VIA has a maximum internal temperature rating, it is necessary to estimate this internal temperature based on a system-level thermal solution. For this purpose, it is helpful to simplify the thermal solution into a roughly equivalent circuit where power dissipation is modeled as a current source, isothermal surface temperatures are represented as voltage sources and the thermal resistances are represented as resistors. Figure 22 shows the “thermal circuit” for the VIA module. This paradigm shift requires system design to carefully evaluate external filters in order to: n Guarantee low source impedance: To take full advantage of the BCM module’s dynamic response, the impedance presented to its HI side terminals must be low from DC to approximately 5MHz. The connection of the bus converter module to its power source should be implemented with minimal distribution inductance. If the interconnect inductance exceeds 100nH, the HI side should be bypassed with a RC damper to retain low source impedance and stable operation. With an interconnect inductance of 200nH, the RC damper may be as high as 1µF in series with 0.3Ω. A single electrolytic or equivalent low-Q capacitor may be used in place of the series RC bypass. – – PDISS Given the wide bandwidth of the module, the source response is generally the limiting factor in the overall system response. Anomalies in the response of the source will appear at the LO side of the module multiplied by its K factor. by the system that would exceed maximum ratings and induce stresses: The module high side/low side voltage ranges shall not be exceeded. An internal overvoltage lockout function prevents operation outside of the normal operating HI side range. Even when disabled, the powertrain is exposed to the applied voltage and the power MOSFETs must withstand it. Total load capacitance at the LO side of the BCM module shall not exceed the specified maximum. Owing to the wide bandwidth and small LO side impedance of the module, low-frequency bypass capacitance and significant energy storage may be more densely and efficiently provided by adding capacitance at the HI side of the module. At frequencies <500kHz the module appears as an impedance of RLO between the source and load. + In this case, the internal power dissipation is PDISS, θINT_TOP and θINT_BOT are the thermal resistance characteristics of the VIA module and the top and bottom surface temperatures are represented as TC_TOP and TC_BOT. It is interesting to note that the package itself provides a high degree of thermal coupling between the top and bottom case surfaces (represented in the model by the resistor θHOU). This feature enables two main options regarding thermal designs: nn Single side cooling: the model of Figure 22 can be simplified by calculating the parallel resistor network and using one simple thermal resistance number and the internal power dissipation curves; an example for bottom side cooling only is shown in Figure 23. In this case, θINT can be derived as follows: Within this frequency range, capacitance at the HI side appears as effective capacitance on the LO side per the relationship defined in Equation 13. (13) This enables a reduction in the size and number of capacitors used in a typical system. BCM® in a VIA Package Page 21 of 41 TC_BOT Figure 22 — Double-sided cooling VIA thermal model n Protect the module from overvoltage transients imposed K2 θINT_BOT s s without sacrificing dynamic response: CHI_EXT TC_TOP θHOU n Further reduce HI side and/or LO side voltage ripple CLO_EXT = + θINT_TOP Rev 2.0 02/2018 θINT = (θINT_TOP + θHOU) • θINT_BOT θINT_TOP + θHOU + θINT_BOT (14) BCM3814x60E15A3yzz VHI + TC_BOT BCM®1 ZOUT_EQ1 R0_1 VLO – ΦINT ZIN_EQ1 s ZIN_EQ2 PDISS BCM®2 ZOUT_EQ2 R0_2 + DC s Load Figure 23 — Single-sided cooling VIA thermal model ZIN_EQn nn Double side cooling: while this option might bring limited advantage to the module internal components (given the surface-to-surface coupling provided), it might be appealing in cases where the external thermal system requires allocating power to two different elements, such as heatsinks with independent airflows or a combination of chassis/air cooling. Figure 24 — BCM module array Fuse Selection The performance of the BCM is based on efficient transfer of energy through a transformer without the need of closed loop control. For this reason, the transfer characteristic can be approximated by an ideal transformer with a positive temperature coefficient series resistance. This type of characteristic is close to the impedance characteristic of a DC power distribution system both in dynamic (AC) behavior and for steady state (DC) operation. In order to provide flexibility in configuring power systems, BCM in a VIA package modules are not internally fused. Input line fusing of BCM products is recommended at the system level to provide thermal protection in case of catastrophic failure. The fuse shall be selected by closely matching system requirements with the following characteristics: nn Current rating (usually greater than maximum current of BCM module) nn Maximum voltage rating (usually greater than the maximum possible input voltage) When multiple BCM modules of a given part number are connected in an array, they will inherently share the load current according to the equivalent impedance divider that the system implements from the power source to the point of load. Ensuring equal current sharing among modules requires that BCM array impedances be matched. nn Ambient temperature nn Nominal melting I2t nn Recommend fuse: ≤40A Littlefuse 456 Series (HI side) Reverse Operation Some general recommendations to achieve matched array impedances include: nn Dedicate common copper planes/wires within the PCB/Chassis to deliver and return the current to the modules. For further details see AN:016 Using BCM Bus Converters in High Power Arrays. ZOUT_EQn R0_n Current Sharing nn Provide as symmetric a PCB/Wiring layout as possible among modules BCM®n BCM modules are capable of reverse power operation. Once the unit is started, energy will be transferred from the low voltage side back to the high voltage side whenever the low side voltage exceeds VHI • K. The module will continue operation in this fashion as long as no faults occur. The BCM3814x60E15A3yzz has not been qualified for continuous operation in a reverse power condition. However, fault protections that help to protect the module in forward operation will also protect the module in reverse operation. Transient operation in reverse is expected in cases where there is significant energy storage on the low voltage side and transient voltages appear on the high voltage side. BCM® in a VIA Package Page 22 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz System Diagram for PMBus™ Interface 5V EXT_BIAS BCM in a VIA Package SCL SCL SDA SDA SGND Host PMBus™ SGND ADDR The controller of the BCM in a VIA package is referenced to the low voltage side signal ground (SGND). The BCM in a VIA package provides the Host PMBus system with accurate telemetry monitoring and reporting, threshold and warning limits adjustment, in addition to corresponding status flags. The standalone BCM is periodically polled for status by the host PMBus. Direct communication to the BCM is enabled by a page command. For example, the page (0x00) prior to a telemetry inquiry points to the controller data and page (0x01) prior to a telemetry inquiry points to the BCM parameters. The BCM enables the PMBus compatible host interface with an operating bus speed of up to 400kHz. The BCM follows the PMBus command structure and specification. BCM® in a VIA Package Page 23 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz PMBus™ Interface Where: Refer to “PMBus Power System Management Protocol Specification Revision 1.2, Part I and II” for complete PMBus specifications details at http://pmbus.org. X, is a “real world” value in units (A, V, °C, s) Y, is a two’s complement integer received from the BCM controller m, b and R are two’s complement integers defined as follows: Device Address Command The PMBus address (ADDR Pin) should be set to one of the predetermined 16 possible addresses shown in the table below using a resistor between the ADDR pin and SGND pin. The BCM accepts only a fixed and persistent address and does not support SMBus address resolution protocol. At initial power up, the BCM controller will sample the address pin voltage and will keep this address until device power is removed. Code m R b TON_DELAY 60h 1 3 0 READ_VIN 88h 1 1 0 89h 1 3 0 8Bh 1 1 0 READ_IOUT 8Ch 1 2 0 READ_TEMPERATURE_1 [g] 8Dh 1 0 0 READ_POUT 96h 1 0 0 READ_IIN READ_VOUT [f] ID Slave Address HEX Recommended Resistor R ADDR (Ω) 1 1010 000b 50h 487 MFR_VIN_MIN A0h 1 0 0 2 1010 001b 51h 1050 MFR_VIN_MAX A1h 1 0 0 3 1010 010b 52h 1870 MFR_VOUT_MIN A4h 1 0 0 4 1010 011b 53h 2800 MFR_VOUT_MAX A5h 1 0 0 5 1010 100b 54h 3920 MFR_IOUT_MAX A6h 1 0 0 6 1010 101b 55h 5230 MFR_POUT_MAX A7h 1 0 0 7 1010 110b 56h 6810 READ_K_FACTOR D1h 65536 0 0 8 1010 111b 57h 8870 READ_BCM_ROUT D4h 1 5 0 9 1011 000b 58h 11300 10 1011 001b 59h 14700 11 1011 010b 5Ah 19100 12 1011 011b 5Bh 25500 13 1011 100b 5Ch 35700 14 1011 101b 5Dh 53600 15 1011 110b 5Eh 97600 16 1011 111b 5Fh 316000 [f] Default READ LO side voltage returned when BCM unit is disabled = –300V. [g] No special formatting is required when lowering the supervisory limits and warnings. Reported DATA Formats The BCM controller employs a direct data format where all reported measurements are in Volts, Amperes, Degrees Celsius, or Seconds. The host uses the following PMBus specification to interpret received values metric prefixes. Note that the COEFFICIENTS command is not supported: X= ( 1 m ) • (Y • 10-R - b) BCM® in a VIA Package Page 24 of 41 Default READ Temperature returned when BCM unit is disabled = –273°C. Rev 2.0 02/2018 BCM3814x60E15A3yzz Supported Command List Default Data Content Data Bytes PAGE Command Code 00h Access BCM stored information Function 00h 1 OPERATION 01h Turn BCM on or off 80h 1 CLEAR_FAULTS 03h Clear all faults N/A None CAPABILITY 19h Controller PMBusTM key capabilities set by factory 20h 1 Overtemperature protection 64h 2 OT_FAULT_LIMIT 4Fh [h] OT_WARN_LIMIT 51h [h] Overtemperature warning 64h 2 VIN_OV_FAULT_LIMIT 55h [h] High voltage side overvoltage protection 64h 2 VIN_OV_WARN_LIMIT 57h [h] High voltage side overvoltage warning 64h 2 IIN_OC_FAULT_LIMIT 5Bh [h] High voltage side overcurrent protection 64h 2 IIN_OC_WARN_LIMIT 5Dh [h] High voltage side overcurrent warning 64h 2 TON_DELAY 60h [h] Start-up delay in addition to fixed delay 00h 2 STATUS_BYTE 78h Summary of faults 00h 1 STATUS_WORD 79h Summary of fault conditions 00h 2 STATUS_IOUT 7Bh Overcurrent fault status 00h 1 STATUS_INPUT 7Ch Overvoltage and undervoltage fault status 00h 1 7Dh Overtemperature and undertemperature fault status 00h 1 STATUS_CML 7Eh PMBus communication fault 00h 1 STATUS_MFR_SPECIFIC 80h Other BCM status indicator 00h 1 READ_VIN 88h Reads HI side voltage FFFFh 2 READ_IIN 89h Reads HI side current FFFFh 2 READ_VOUT 8Bh Reads LO side voltage FFFFh 2 READ_IOUT 8Ch Reads LO side current FFFFh 2 READ_TEMPERATURE_1 8Dh Reads internal temperature FFFFh 2 READ_POUT 96h Reads LO side power FFFFh 2 PMBUS_REVISION 98h PMBus compatible revision 22h 1 MFR_ID 99h BCM controller ID “VI” 2 MFR_MODEL 9Ah Internal controller or BCM model Part Number 18 MFR_REVISION 9Bh Internal controller or BCM revision FW and HW revision 18 MFR_LOCATION 9Ch Internal controller or BCM factory location “AP” 2 MFR_DATE 9Dh Internal controller or BCM manufacturing date MFR_SERIAL 9Eh Internal controller or BCM serial number MFR_VIN_MIN A0h MFR_VIN_MAX MFR_VOUT_MIN STATUS_TEMPERATURE “YYWW” 4 Serial Number 16 Minimum rated high side voltage Varies per BCM 2 A1h Maximum rated high side voltage Varies per BCM 2 A4h Minimum rated low side voltage Varies per BCM 2 MFR_VOUT_MAX A5h Maximum rated low side voltage Varies per BCM 2 MFR_IOUT_MAX A6h Maximum rated low side current Varies per BCM 2 MFR_POUT_MAX A7h Maximum rated low side power Varies per BCM 2 READ_K_FACTOR D1h Reads K factor Varies per BCM 2 READ_BCM_ROUT D4h Reads low voltage side output resistance Varies per BCM 2 646464646464h 6 00h 2 SET_ALL_THRESHOLDS D5h [h] Set supervisory warning and protection thresholds DISABLE_FAULT D7h [h] Disable overvoltage, overcurrent or undervoltage supervisory faults [h] The BCM must be in a disabled state with VHI < VHI_UVLO– and VDDB applied during a write message. BCM® in a VIA Package Page 25 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz Command Structure Overview Write Byte protocol: The Host always initiates PMBus™ communication with a START bit. All messages are terminated by the Host with a STOP bit. In a write message, the master sends the slave device address followed by a write bit. Once the slave acknowledges, the master proceeds with the command code and then similarly the data byte. 1 7 1 1 S Slave Address Wr A x=0 x=0 8 Command Code 1 8 1 1 A Data Byte A P x=0 x=0 S Start Condition Sr Repeated start Condition Rd Read Wr Write X Indicated that field is required to have the value of x A Acknowledge (bit may be 0 for an ACK or 1 for a NACK) P Stop Condition From Master to Slave From Slave to Master … Continued next line Figure 1 — PAGE COMMAND (00h), WRITE BYTE PROTOCOL Read Byte protocol: A Read message begins by first sending a Write Command, followed by a REPEATED START Bit and a slave Address. After receiving the READ bit, the BCM controller begins transmission of the Data responding to the Command. Once the Host receives the requested Data, it terminates the message with a NACK preceding a stop condition signifying the end of a read transfer. 1 7 1 1 S Slave Address Wr A x=0 x=0 8 Command Code 1 1 7 A Sr Slave Address x=0 1 1 Rd A x=1 x=0 Figure 2 — ON_OFF_CONFIG COMMAND (02h), READ BYTE PROTOCOL BCM® in a VIA Package Page 26 of 41 Rev 2.0 02/2018 8 Data Byte 1 1 A P x=1 BCM3814x60E15A3yzz Write Word protocol: When transmitting a word, the lowest order byte leads the highest order byte. Furthermore, when transmitting a Byte, the least significant bit (LSB) is sent last. Refer to System Management Bus (SMBus) specification version 2.0 for more details. Note: Extended command and Packet Error Checking Protocols are not supported. 1 7 1 1 S Slave Address Wr A x=0 x=0 8 1 8 A Command Code 1 Data Byte Low 8 A x=0 Data Byte High x=0 1 1 A P x=0 Figure 3 — TON_DELAY COMMAND (D6h)_WRITE WORD PROTOCOL Read Word protocol: 1 7 1 1 S Slave Address Wr A x=0 x=0 8 1 Command Code 1 7 A Sr Slave Address x=0 1 1 Rd A x=1 x=0 8 1 Data Byte Low A x=0 Figure 4 — MFR_VIN_MIN COMMAND (88h)_READ WORD PROTOCOL Write Block protocol: 1 7 1 1 S Slave Address Wr A x=0 x=0 8 Data Byte 2 1 A x=0 ... ... ... 8 1 8 Byte Count = N A Command Code 8 8 Data Byte 1 x=0 x=0 Data Byte N 1 A 1 1 A P x=0 Figure 5 — SET_ALL_THRESHOLDS COMMAND (D5h)_WRITE BLOCK PROTOCOL BCM® in a VIA Package Page 27 of 41 Rev 2.0 02/2018 1 A x=0 ... 8 Data Byte High 1 1 A P x=1 BCM3814x60E15A3yzz Read Block protocol: 1 7 1 1 S Slave Address Wr A x=0 x=0 1 8 Data Byte 1 8 1 7 x=0 8 A 1 A Sr Slave Address Command Code 1 Data Byte 2 A x=0 x=0 ... ... ... 8 Data Byte N 1 1 Rd A x=1 x=0 1 1 A P 8 1 Data Byte = N A x=0 x=1 Figure 6 — SET_ALL_THRESHOLDS COMMAND (D5h)_READ BLOCK PROTOCOL Write Group Command protocol: Note that only one command per device is allowed in a group command. 1 7 1 1 S Slave Address Wr A Command Code A First Device x=0 x=0 First Command x=0 1 7 Sr Slave Address Second Device 1 7 Sr Slave Address Nth Device 8 8 1 1 1 Wr A Command Code A x=0 x=0 Second Command x=0 8 8 Data Byte Low 1 1 1 Wr A Command Code A x=0 x=0 Nth Command x=0 8 Data Byte Low 1 8 Data Byte Low 1 8 Data Byte High A x=0 One or more Data Bytes x=0 1 8 Data Byte High A x=0 One or more Data Bytes x=0 1 8 ... 1 A Data Byte High A x=0 One or more Data Bytes x=0 Rev 2.0 02/2018 ... 1 A Figure 7 — DISABLE_FAULT COMMAND (D7h)_WRITE BCM® in a VIA Package Page 28 of 41 1 A P ... BCM3814x60E15A3yzz Supported Commands Transaction Type Page Command (00h) A direct communication to the BCM controller and a simulated communication to non-PMBus™ devices is enabled by a page command. Supported command access privileges with a pre‑selected PAGE are defined in the following table. Deviation from this table generates a communication error in STATUS_CML register. The page command data byte of 00h prior to a command call will address the controller specific data and a page data byte of 01h would broadcast to the BCM. The value of the Data Byte corresponds to the pin name trailing number with the exception of 00h and FFh. Command Code Data Byte PAGE Data Byte Access Type 00h 01h Description 00h BCM controller 01h BCM PAGE 00h R/W R/W OPERATION 01h R R/W CLEAR_FAULTS 03h W W CAPABILITY 19h R OT_FAULT_LIMIT 4Fh R/W OT_WARN_LIMIT 51h R/W VIN_OV_FAULT_LIMIT 55h R/W VIN_OV_WARN_LIMIT 57h R/W IIN_OC_FAULT_LIMIT 5Bh R/W IIN_OC_WARN_LIMIT 5Dh R/W TON_DELAY 60h R/W STATUS_BYTE 78h R/W R STATUS_WORD 79h R R STATUS_IOUT 7Bh R R/W STATUS_INPUT 7Ch R R/W 7 6 5 4 3 2 1 0 STATUS_TEMPERATURE 7Dh R R/W 1 0 0 0 0 0 0 0 STATUS_CML 7Eh R/W STATUS_MFR_SPECIFIC 80h R READ_VIN 88h READ_IIN 89h R READ_VOUT 8Bh READ_IOUT 8Ch R R READ_TEMPERATURE_1 8Dh R R READ_POUT 96h R R PMBUS_REVISION 98h R MFR_ID 99h R MFR_MODEL 9Ah R R MFR_REVISION 9Bh R R MFR_LOCATION 9Ch R R MFR_DATE 9Dh R R MFR_SERIAL 9Eh R R MFR_VIN_MIN A0h R R MFR_VIN_MAX A1h R R MFR_VOUT_MIN A4h R R MFR_VOUT_MAX A5h R R MFR_IOUT_MAX A6h R R MFR_POUT_MAX A7h R R READ_K_FACTOR D1h READ_BCM_ROUT D4h R SET_ALL_THRESHOLDS D5h R/W DISABLE_FAULT D7h R/W BCM® in a VIA Package Page 29 of 41 The OPERATION command can be used to turn on and off the connected BCM. If synchronous start up is required in the system, it is recommended to use the command from host PMBus in order to achieve simultaneous array start up. Unit is On when asserted (default) Reserved b R/W R R OPERATION Command (01h) R This command accepts only two data values: 00h and 80h. If any other value is sent the command will be rejected and a CML Data error will result. R Rev 2.0 02/2018 BCM3814x60E15A3yzz CLEAR_FAULTS Command (03h) This command clears all status bits that have been previously set. Persistent or active faults are re-asserted again once cleared. All faults are latched once asserted in the BCM controller. Registered faults will not be cleared when shutting down the BCM powertrain by recycling the BCM high side voltage or sending the OPERATION command. CAPABILITY Command (19h) The VIN_UV_WARN_LIMIT (58h) and VIN_UV_FAULT_LIMIT (59h) are set by the factory and cannot be changed by the host. However, a host can disable the undervoltage setting using the DISABLE_FAULT COMMAND (D7h). All FAULT_RESPONSE commands are unsupported. The BCM powertrain supervisory limits and powertrain protection will behave as described in the Electrical Specifications. In general, once a fault is detected, the BCM powertrain will shut down and attempt to auto-restart after a predetermined delay. TON_DELAY Command (60h) The value of this register word is set in non-volatile memory and can only be written when the BCM is disabled. Packet Error Checking is not supported The maximum possible delay is 100ms. Default value is set to (00h). The reported value can be interpreted using the following equation. Maximum supported bus speed is 400kHz The Device does not have SMBALERT# pin and does not support the SMBus Alert Response protocol Reserved TON_DELAYACTUAL = tREPORTED • 10 -3(s) 7 6 5 4 3 2 1 0 0 0 1 0 0 0 0 0 Staggering start up in an array is possible with the TON_DELAY Command. This delay will be in addition to any start-up delay inherent in the BCM module. For example: start-up delay from application of VHI is typically 20ms. When TON_DELAY is greater than zero, the set delay will be added to it. b The BCM controller returns a default value of 20h. This value indicates that the PMBus™ frequency supported is up to 400kHz and that both Packet Error Checking (PEC) and SMBALERT# are not supported. OT_FAULT_LIMIT Command (4Fh), OT_WARN_ LIMIT Command (51h), VIN_OV_FAULT_ LIMIT Command (55h), VIN_OV_WARN_ LIMIT Command (57h), IIN_OC_FAULT_ LIMIT Command (5Bh), IIN_OC_WARN_ LIMIT Command (5Dh) The values of these registers are set in non-volatile memory and can only be written when the BCM is disabled. The values of the above mentioned faults and warnings are set by default to 100% of the respective BCM model supervisory limits. However, these limits can be set to a lower value. For example: In order for a limit percentage to be set to 80%, one would send a write command with a (50h) Data Word. Any values outside the range of (00h – 64h) sent by a host will be rejected, will not override the currently stored value and will set the Unsupported Data bit in STATUS_CML. The SET_ALL_THRESHOLDS COMMAND (D5h) combines in one block overtemperature fault and warning limits, VHI overvoltage fault and warning limits as well as ILO overcurrent fault and warning limits. A delay prior to a read command of up to 200ms following a write of new value is required. BCM® in a VIA Package Page 30 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz STATUS_BYTE (78h) and STATUS_WORD (79h) STATUS_WORD High Byte Low Byte STATUS_BYTE UNIT IS BUSY Not Supported: UNKNOWN FAULT OR WARNING UNIT IS OFF Not Supported: OTHER Not Supported: FAN FAULT OR WARNING Not Supported: VOUT_OV_FAULT POWER_GOOD Negated* IOUT_OC_FAULT VIN_UV_FAULT STATUS_MFR_SPECIFIC TEMPERATURE FAULT OR WARNING INPUT FAULT OR WARNING PMBusTM COMMUNICATION EVENT IOUT/POUT FAULT OR WARNING Not Supported: VOUT FAULT OR WARNING NONE OF THE ABOVE 7 6 5 4 3 2 1 0 7 0 1 1 1 1 0 0 0 1 6 1 5 0 4 1 3 2 1 1 1 0 1 0 b * equal to POWER_GOOD# If the BCM controller is powered through VDDB, it will retain the last telemetry data and this information will be available to the user via a PMBus Status request. This is in agreement with the PMBus standard, which requires that status bits remain set until specifically cleared. Note that in the case where the BCM VHI is lost, the status will always indicate an undervoltage fault, in addition to any other fault that occurred. All fault or warning flags, if set, will remain asserted until cleared by the host or once the BCM and VDDB power is removed. This includes undervoltage fault, overvoltage fault, overvoltage warning, overcurrent warning, overtemperature fault, overtemperature warning, undertemperature fault, reverse operation, communication faults and analog controller shutdown fault. Asserted status bits in all status registers, with the exception of STATUS_WORD and STATUS_BYTE, can be individually cleared. This is done by sending a data byte with one in the bit position corresponding to the intended warning or fault to be cleared. Refer to the PMBus™ Power System Management Protocol Specification – Part II – Revision 1.2 for details. NONE OF THE ABOVE bit will be asserted if either the STATUS_MFR_SPECIFIC (80h) or the High Byte of the STATUS WORD is set. STATUS_IOUT (7Bh) The POWER_GOOD# bit reflects the state of the device and does not reflect the state of the POWER_GOOD# signal limits. The POWER_GOOD_ON COMMAND (5Eh) and POWER_GOOD_OFF COMMAND (5Fh) are not supported. The POWER_GOOD# bit is set, when the BCM is not in the active state, to indicate that the powertrain is inactive and not switching. The POWER_GOOD# bit is cleared, when the BCM is in the active state, 5ms after the powertrain is activated allowing for soft start to elapse. POWER_ GOOD# and OFF bits cannot be cleared as they always reflect the current state of the device. IOUT_OC_FAULT Not Supported: IOUT_OC_LV_FAULT IOUT_OC_WARNING Not Supported: IOUT_UC_FAULT Not Supported: Current Share Fault Not Supported: In Power Limiting Mode Not Supported: POUT_OP_FAULT Not Supported: POUT_OP_WARNING The Busy bit can be cleared using CLEAR_ALL Command (03h) or by writing either data value (40h, 80h) to PAGE (00h) using the STATUS_BYTE (78h). Fault reporting, such as SMBALERT# signal output, and host notification by temporarily acquiring bus master status is not supported. BCM® in a VIA Package Page 31 of 41 7 6 5 4 3 2 1 0 1 0 0 1 0 0 0 0 b Unsupported bits are indicated above. A one indicates a fault. Rev 2.0 02/2018 BCM3814x60E15A3yzz STATUS_INPUT (7Ch) The STATUS_CML data byte will be asserted when an unsupported PMBus™ command or data or other communication fault occurs. VIN_OV_FAULT STATUS_MFR_SPECIFIC (80h) VIN_OV_WARNING Not Supported: VIN_UV_WARNING VIN_UV_FAULT Reserved Not Supported: Unit Off For Insufficient Input Voltage PAGE Data Byte = (01h) Reserved Reserved Not Supported: IIN_OC_FAULT Reserved Not Supported: IIN_OC_WARNING Reserved Not Supported: PIN_OP_WARNING BCM UART CML 7 6 5 4 3 2 1 0 1 1 0 1 0 0 0 0 Hardware Protections Shutdown Fault b BCM Reverse Operation Unsupported bits are indicated above. A one indicates a fault. STATUS_TEMPERATURE (7Dh) 7 6 5 4 3 2 1 0 0 0 0 0 0 1 1 1 b The reverse operation bit, if asserted, indicates that the BCM is processing current in reverse. Reverse current reported value is not supported. OT_FAULT OT_WARNING Not Supported: UT_WARNING UT_FAULT Reserved Reserved Reserved Reserved 7 6 5 4 3 2 1 0 1 1 0 1 0 0 0 0 The BCM has hardware protections and supervisory limits. The hardware protections provide an additional layer of protection and have the fastest response time. The Hardware Protections Shutdown Fault, when asserted, indicates that at least one of the powertrain protection faults is triggered. This fault will also be asserted if a disabled fault event occurs after asserting any bit using the DISABLE_FAULTS COMMAND. The BCM UART is designed to operate with the controller UART. If the BCM UART CML is asserted, it may indicate a hardware or connection issue between both devices. b Reserved Unsupported bits are indicated above. A one indicates a fault. PAGE Data Byte = (00h) Reserved Reserved STATUS_CML (7Eh) BCM at PAGE (01h) is present Reserved Invalid Or Unsupported Command Received BCM UART CML Invalid Or Unsupported Data Received Hardware Protections Shutdown Fault Not Supported: Packet Error Check Failed BCM Reverse Operation Not Supported: Memory Fault Detected Not Supported: Processor Fault Detected Reserved 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 b Other Communication Faults Not Supported: Other Memory Or Logic Fault 7 6 5 4 3 2 1 0 1 1 0 0 0 0 1 0 b Unsupported bits are indicated above. A one indicates a fault. BCM® in a VIA Package Page 32 of 41 When the PAGE COMMAND (00h) data byte is equal to (00h), the BCM Reverse operation, Analog Controller Shutdown Fault, and BCM UART CML bit will return the result of the active BCM. The BCM UART CML will also be asserted if the active BCM stops responding. The BCM must communicate at least once to the internal controller in order to trigger this FAULT. The BCM UART CML can be cleared using the PAGE (00h) CLEAR_FAULTS (03h) Command. Rev 2.0 02/2018 BCM3814x60E15A3yzz READ_VIN Command (88h) READ_POUT Command (96h) If PAGE data byte is equal to (01h), command will return the BCM’s HI side voltage in the following format: If PAGE data byte is equal to (01h), command will return the BCM’s LO side power in the following format: PLO_ACTUAL = PLO_REPORTED (W) VHI_ACTUAL = VHI_REPORTED • 10 -1(V) If PAGE data byte is equal to (00h), command will also return the BCM’s LO side power. READ_IIN Command (89h) If PAGE data byte is equal to (01h), command will return the BCM’s HI side current in the following format: IHI_ACTUAL = IHI_REPORTED • 10 -2(A) If PAGE data byte is equal (00h), command will also return the BCM’s HI side current. READ_VOUT Command (8Bh) If PAGE data byte is equal to (01h), command will return the BCM’s LO side voltage in the following format: VLO_ACTUAL = VLO_REPORTED • 10 -1(V) MFR_VIN_MIN Command (A0h), MFR_VIN_MAX Command (A1h), MFR_VOUT_MIN Command (A4h), MFR_VOUT_MAX Command (A5h), MFR_IOUT_MAX Command (A6h), MFR_POUT_MAX Command (A7h) These values are set by the factory and indicate the device HI side/LO side voltage and LO side current range and LO side power capacity. If the PAGE data byte is equal to (00h – 01h), commands will report the rated BCM HI side voltage minimum and maximum in Volts, LO side voltage minimum and maximum in Volts, LO side current maximum in Amperes and LO side power maximum in Watts. READ_IOUT Command (8Ch) If PAGE data byte is equal to (01h), command will return the BCM’s LO side current in the following format: ILO_ACTUAL = ILO_REPORTED • 10 -2(A) If PAGE data byte is equal (00h), command will also return the BCM’s LO side current. READ_TEMPERATURE_1 Command (8Dh) If PAGE data byte is equal to (01h), command will return the BCM’s temperature in the following format: TACTUAL = ±TREPORTED (°C) If PAGE data byte is equal (00h), command will also return the BCM’s temperature. BCM® in a VIA Package Page 33 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz READ_K_FACTOR Command (D1h) DISABLE_FAULT Command (D7h) If PAGE data byte is equal to (01h), command will return the BCM’s K factor in the following format: DISABLE_FAULT MSB LSB K_FACTORACTUAL = K_FACTORREPORTED • 2 (V/V) -16 Reserved Reserved Reserved Reserved IOUT_OC_FAULT Reserved The K factor is defined in a BCM to represent the ratio of the transformer winding and hence is equal to VLO / VHI. Reserved Reserved VIN_OV_FAULT Reserved Reserved READ_BCM_ROUT Command (D4h) Reserved VIN_UV_FAULT Reserved Reserved If PAGE data byte is equal to (01h), command will return the BCM’s LO side resistance in the following format: Reserved 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 7 0 6 0 5 1 4 0 3 1 2 0 1 0 0 0 b BCM_RLO_ACTUAL = BCM_RLO_REPORTED • 10 (Ω) -5 Unsupported bits are indicated above. A one indicates that the supervisory fault associated with the asserted bit is disabled. SET_ALL_THRESHOLDS Command (D5h) The values of this register block are set in non-volatile memory and can only be written when the BCM is disabled. SET_ALL_THRESHOLDS_BLOCK (6 Bytes) This command allows the host to disable the supervisory faults and respective statuses. It does not disable the powertrain analog protections or warnings with respect to the set limits in the SET_ALL_THRESHOLDS Command. IOUT_OC_WARN_ LIMIT IOUT_OC_FAULT_ LIMIT VIN_OV_WARN_ LIMIT The HI side undervoltage can only be disabled to a pre-set low limit as specified in the Monitored Telemetry Functional Reporting Range. VIN_OV_FAULT_ LIMIT OT_WARN_LIMIT OT_FAULT_LIMIT 5 4 3 2 1 0 64 64 64 64 64 64 h The values of this register block are set in non-volatile memory and can only be written when the BCM is disabled. This command provides a convenient way to configure all of the limits, or any combination of limits described previously using one command. VHI overvoltage, overcurrent and overtemperature values are all set to 100% of the specified supervisory limits by default and can only be set to a lower percentage. To leave a particular threshold unchanged, set the corresponding threshold data byte to a value greater than (64h). BCM® in a VIA Package Page 34 of 41 Rev 2.0 02/2018 BCM3814x60E15A3yzz The BCM Controller Implementation vs. PMBus™ Specification Rev 1.2 3. The unsupported PMBus command code response as described in the Fault Management and Reporting: n Deviations from the PMBus specification: The BCM controller is an I2C™ compliant, SMBus™ compatible device and PMBus command compliant device. This section denotes some deviation, perceived as differences from the PMBus Part I and Part II specification Rev 1.2. a. PMBus section 10.2.5.3, exceptions • The busy bit of the STATUS_BYTE as implemented can be cleared (80h). In order to maintain compatibility with the specification, (40h) can also be used. 1. The PMBus interface meets all Part I and II PMBus specification requirements with the following differences to the transport requirement. n Manufacturer Implementation of the PMBus Spec a. PMBus section 10.5, setting the response to a detected fault condition Unmet DC parameter Implementation vs SMBus™ spec Symbol Parameter [b] SMBus Rev 2.0 • All powertrain responses are pre-set and cannot be changed. Units Min Max Min Max VIL [a] Input Low Voltage - 0.99 - 0.8 VIH [a] Input High Voltage 2.31 - 2.1 VVDD_IN V 10 22 - ±5 µA ILEAK_PIN [b] Input Leakage per Pin [a] PMBus Interface b. PMBus section 10.6, reporting faults and warnings to the Host. V • VVDD_IN = 3.3V VBUS = 5V SMBALERT# signal and Direct PMBus Device to Host Communication are not supported. However, the PMBus™ interface will set the corresponding fault status bits and will wait for the host to poll. c. PMBus section 10.7, clearing a shutdown due to a fault 2. The BCM accepts 38 PMBus command codes. Implemented commands execute functions as described in the PMBus specification. • n Deviations from the PMBus specification: There is no RESET pin or EN pin in the BCM. Cycling power to the BCM will not clear a BCM Shutdown. The BCM will clear itself once the fault condition is removed. a. Section 15, fault related commands d. PMBus Section 10.8.1, corrupted data transmission faults: • The Limits and Warnings unit is implemented as a percentage (%) range from decimal (0 – 100) of the factory set limits. • Packet error checking is not supported. Data Transmission Faults Implementation This section describes data transmission faults as implemented in the BCM controller. Response to Host Section Description NAK FFh STATUS_BYTE CML STATUS_CML Other Fault 10.8.1 Corrupted data 10.8.2 Sending too few bits X X 10.8.3 Reading too few bits X X 10.8.4 Host sends or reads too few bytes X X 10.8.5 Host sends too many bytes 10.8.6 Reading too many bytes 10.8.7 Device busy BCM® in a VIA Package Page 35 of 41 Unsupported Data Notes No response; PEC not supported X X X X X X X Device will ACK own address BUSY bit in STATUS_BYTE even if STATUS_WORD is set X Rev 2.0 02/2018 BCM3814x60E15A3yzz Data Content Faults Implementation This section describes data content fault as implemented in the BCM controller. Response Section Description to Host STATUS_BYTE STATUS_CML NAK CML Other Fault X Unsupported Command Unsupported Data 10.9.1 Improperly set read bit in the address byte X X 10.9.2 Unsupported command code X X 10.9.3 Invalid or unsupported data X X 10.9.4 Data out of range X X 10.9.5 Reserved bits BCM® in a VIA Package Page 36 of 41 Notes X No response; not a fault Rev 2.0 02/2018 BCM® in a VIA Package Page 37 of 41 Rev 2.0 02/2018 DIM 'B' 1.277 [32.430] 1.757 [44.625] 1.02 [25.96] 1.02 [25.96] 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 2.17 [55.12] 3814 BCM –OUT RETURN TO CASE 4414 BCM 4414 BCM –OUT RETURN TO CASE 4414 UHV BCM 4414 PFM 4414 PFM 3kV 4914 PFM 1.757 [44.625] 1.658 [42.110] 1.757 [44.625] 1.718 [43.625] 1.277 [32.430] 1.277 [32.430] 1.150 [29.200] 1.61 [40.93] 3714 DCM 3814 NBM –OUT RETURN TO CASE DIM ‘B’ .788 [20.005] DIM ‘A’ 1.61 [40.93] .010 [.254] 4.91 [124.75] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 3.76 [95.59] 3.76 [95.59] 3.75 [95.13] 3.38 [85.93] DIM ‘C’ DIM 'C' 86(7<&2/8*25 (48,9)25,1387&211(&7,21 $//352'8&76 3414 DCM 2 1 DIM 'A' PRODUCT .37±.015 9.40±.381 .11 2.90 1.171 29.750 INPUT INSERT (41816) TO BE REMOVED PRIOR TO USE 4 3 5(' )RUFKDVVLVPRXQWPRGHOV9LFRUSDUWQXPEHU ZLOOEHQHHGHGIRUDSSOLFDWLRQVUHTXLULQJWKHXVHRIVLJQDOSLQV 23.98 609.14 USE TYCO LUG #696049-1 OR EQUIVALENT FOR PRODUCTS WITH - OUT RETURN TO CASE, USE TYCO LUG #2-36161-6 OR EQUIVALENT FOR ALL OTHER PRODUCTS. OUTPUT INSERT (41817) TO BE REMOVED PRIOR TO USE 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 .15 3.86 THRU TYP 1.40 35.54 BCM3814x60E15A3yzz BCM in VIA Package Chassis (Lug) Mount Package Mechanical Drawing BCM® in a VIA Package Page 38 of 41 Rev 2.0 02/2018 10 11 1 2 BOTTOM SIDE (COMPONENT SIDE) 13 4 3 1.61 [40.93] 4414 BCM –OUT RETURN TO CASE 12 1.02 [25.96] 3814 BCM –OUT RETURN TO CASE TOP VIEW DIM 'A' 1.02 [25.96] PRODUCT 3814 NBM –OUT RETURN TO CASE DIM 'B' 1.277 [32.430] 1.277 [32.430] 1.277 [32.430] DIM 'C' 4.35 [110.55] 3.76 [95.59] 3.76 [95.59] DIM 'D' DIM 'E' 4.44 [112.76] 3.85 [97.80] 3.85 [97.80] DIM 'F' 1.439 [36.554] .850 [21.590] .850 [21.590] DIM 'G' 4.221 [107.206] 3.632 [92.243] 3.632 [92.243] 5 6 7 8 9 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 3.957 [100.517] 3.368 [85.554] 3.368 [85.554] BCM3814x60E15A3yzz BCM in VIA Package PCB (Board) Mount Package Mechanical Drawing BCM® in a VIA Package Page 39 of 41 Rev 2.0 02/2018 1.61 [40.93] 4414 BCM –OUT RETURN TO CASE DIM 'B' 1.277 [32.430] 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 12 13 1.277 [32.430] 1.277 [32.430] RECOMMENED HOLE PATTERN 10 11 1.02 [25.96] 3814 BCM –OUT RETURN TO CASE 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 1 2 DIM 'A' 1.02 [25.96] PRODUCT 3814 NBM –OUT RETURN TO CASE DIM 'C' DIM 'D' 5 6 7 8 9 3.957 [100.517] 3.368 [85.554] 3.368 [85.554] DETAIL A 4.35 [110.55] 3.76 [95.59] 3.76 [95.59] 3 4 DIM 'E' 4.44 [112.76] 3.85 [97.80] 3.85 [97.80] DIM 'F' DIM 'G' 4.221 [107.206] 3.632 [92.243] 3.632 [92.243] SEE DETAIL 'A' 1.439 [36.554] .850 [21.590] .850 [21.590] BCM3814x60E15A3yzz BCM in VIA Package PCB (Board) Mount Package Recommended Hole Pattern BCM3814x60E15A3yzz Revision History Revision Date 1.0 03/03/16 Initial release n/a 1.1 05/02/16 New Power Pin Nomenclature All 1.2 06/17/16 Notes update 1.3 08/01/16 Charts format update 1.4 09/26/16 Value of R correction for READ_BCM_ROUT 1.5 12/13/16 Content improvements Pin Finish update PMBus™ Supported Commands update 1.6 02/08/17 Part Ordering Information Update 1.7 03/23/17 Package drawings update 1.8 06/30/17 Update efficiency specifications 1.9 01/24/18 Updated monitored telemetry technical information and specs Updated mechanical drawings 2.0 02/06/18 Updated agency approvals BCM® in a VIA Package Page 40 of 41 Description Page Number(s) 2, 3, 10 13, 14, 15 23 All 17 26 – 37 1 37 – 39 1, 6 10 37 – 39 1, 18 Rev 2.0 02/2018 BCM3814x60E15A3yzz Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/dc-dc/isolated-fixed-ratio/lv-bus-converter-module for the latest product information. Vicor’s Standard Terms and Conditions and Product Warranty All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: Patents Pending. Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: [email protected] Technical Support: [email protected] ©2018 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. The PMBus™ name, SMIF, Inc. and logo are trademarks of SMIF, Inc. I2C™ is a trademark of NXP Semiconductor All other trademarks, product names, logos and brands are property of their respective owners. BCM® in a VIA Package Page 41 of 41 Rev 2.0 02/2018