7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION PART NUMBER 4 3 2 2015 REVISION 2836084 -2 DESCRIPTION B 2836084 -5 B NON-CRIMP HEIGHT ADJUST 2836084 -7 B FINE CRIMP HEIGHT ADJUST A CRIMP TOOLING KIT - PNEUMATIC SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST 2836084 -6 CONVERT TO 4 SERVO LATCH PLATE SMART APPLICATOR 4 SERVO LATCH PLATE 12 NONE - - PNEUMATIC FEED - - - CRIMP WIRE INSUL SIZE - - 2119951-1 - - 2161326-1 8- 2836084 -5 - - 8- 2836084 -4 - 2119950-1 - 1338685-1 - 5-18022-5 - - - - - - - - - 2119641-1 - - - - - 1901094-3 - - - APPLICATOR INSTRUCTIONS 408-10389 - - - - 2168400-6 - 2119799-1 - - - (QUANTITY 2) - - - - - 2063440-1 - - - - - - - - - - n 3.96-5.54 mm [.156-.218 IN] TERMINAL APPLICATION SPECIFICATION ATS-638927100 Rev B - TERMINALS APPLIED C 1572332-1 1572332-2 1572332-3 1572332-4 16 AWG OR 1.30mm2 18 AWG OR 0.80mm2 20 AWG OR 0.50mm2 - 02-09-2101 02-09-6100 02-09-6101 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 02-09-1102 C1__DWG_PN_1_4 02-09-5100 02-09-5102 C1__DWG_PN_1_5 C1__DWG_PN_1_6 02-09-1205 C1__DWG_PN_1_7 - W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 - 1.65-2.79 mm [.065-.110 IN] - - - - - - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_2 C1__DWG_PN_2_3 C1__DWG_PN_2_6 C1__DWG_PN_2_7 C1__DWG_PN_3_1 C1__DWG_PN_3_2 C1__DWG_PN_3_3 1572332-8 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_0 1572332-5 1572332-6 1572332-7 C1__DWG_PN_2_1 C1__DWG_PN_3_4 1572332-9 1-1572332-0 C1__DWG_PN_3_5 C1__DWG_PN_3_6 1-1572332-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - INSULATION DIAMETER RANGE - 10 13 MOLEX TERMINAL C1__DWG_PN_1_0 WIRE SIZE 14 AWG OR 2.00mm2 - MOLEX CRIMP SPECIFICATION WIRE STRIP LENGTH 1572331-1 1572331-2 1572331-3 - 8 .093 DIA. PIN AND SOCKET TERMINAL NAME: TE TERMINAL - MOLEX TERMINAL TERMINAL DATA: 1.50+/-0.05 [.059+/-.002] 1.40+/-0.05 [.055+/-.002] 1.31+/-0.04 [.052+/-.002] 1.27+/-0.05 [.050+/-.002] C1__DWG_PN_3_7 MOLEX TERMINAL 02-09-5169 02-09-4104 02-09-8108 39-00-0281 39-00-0282 39-00-0293 39-00-0296 - - C1__DWG_PN_4_0 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - C1__DWG_PN_4_3 - C1__DWG_PN_4_4 - C1__DWG_PN_4_5 - C1__DWG_PN_4_6 - C1__DWG_PN_4_7 6 - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.5 8.3 9.3 9.3 - - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - W1__FA_SETTING_4 - B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. - APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 6 - 14 - - 7 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - 2836084 -4 2836084 -5 2836084 -6 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. - - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 13 TERMINAL LUBRICATION RECOMMENDED. 14 CUT AT ASSEMBLY. AMP 4805 REV 31MAR2000 - 12 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 7 4.3 . A 66 P LTR DESCRIPTION DATE ECR-17-001399 DWN APVD MR 31JAN2017 TE - TYPE 3.10 mm [.122] REVISIONS DIST PART NUMBERS REQUIRED F F 2.30 mm [.091] 1 B 6 APPLICATOR DATA LOC SET UP GAUGE 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 7- 2836084 -7 D 5 ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 - 1 1 1 1 1 1 1 2 1 1 -77 -7 1 1 1 1 1 1 1 2 1 1 - -6 1 1 1 1 1 1 1 2 1 1 -5 1 455888-3 23238-1 2030758-3 5018030-2 986220-3 2217068-1 2844234-1 2168083-1 1-1633782-4 2119957-2 8-21084-0 -2 PART NO 1 1 1 1 1 1 1 2 1 - SPACER, CRIMPER INSERT, COUPLING TUBING, POLYURETHANE NUT, HEX, REG, RoHS, M4 CLAMP, CABLE, BLACK BRACKET, AIR BLAST PLATE, REAR SHEAR SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. DESCRIPTION 1 455888-3 1 23238 1 2030758-3_2151622 1 5018030-2 1 986220-3 1 2217068-1 1 2844234-1 2 2168083-1 1 1-1633782-4 1 2119957-2 1 8-21084-0_GATD - 279 278 277 276 275 273 272 269 267 260 252 1 1 - ITEM NO 1 1 1 1 - - - - - - - 1 1 mm MATERIAL - 1 -2 PART NO - - 1 REF - 1 - 1 1 1 1 - - - 1 - 1 2 - - 1 1 2 - 1 1 1 - - 1 1 1 1 - 1 1 1 1 1 1 1 1 - - 1 - - 2119640-1 1803259-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-7 2079764-1 2119083-1 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 2168083-3 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 2119955-1 3-690712-7 1-2168083-3 2168083-6 1-455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 2079383-5 2161328-1 3-1320908-2 2-1901086-2 22281-8 356835-1 2-690754-1 1320860-2 980371-4 2168083-2 1-18028-2 2119533-6 4-853720-3 1633054-5 240641-7 238009-4 8-1803016-8 455888-7 5-1803188-5 1 2 1 1 REF REF REF - - 2 - 2 - 2 - - 2 - - - 1 1 - 1 REF REF - 1 1 1 1 - - 1 1 REF REF 1 1 1 1 1 2 1 1 1 1 - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 - - 1 1 1 1 - 1 1 7 1 - 1 1 7 1 - 1 1 7 1 1 1 1 7 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 2 1 1 1 1 2 1 1 1 1 2 1 1 1 - 2 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 1 1 1 1 2 1 1 1 - 2 1 1 - - 2 2 1 - - 3 2 1 - 1 3 2 1 2 1 - 2 1 2 - 3 1 - 2 1 1 1 - 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 - 1 1 1 1 1 -6 -5 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER SCR, SKT HD CAP, RoHS, M4 X 12.0 PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 16 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL STRIP GUIDE, REAR SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED BLADE, SLUG ANVIL, SPECIAL SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE DWN 21OCT2015 CHK 21OCT2015 APVD 21OCT2015 B. WEAVER G. BAILEY G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-7 1 2079764 1 2119083 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 2 2168083-3 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 2119944-1 1 2119955-1 1 3-690712-7 2 1-2168083-3 1 2168083-6 1 1-455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5 1 690753-2 1 18023-9 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 1 2119085_PRE_REV_K 1 2119092-1 2 2079383-5 1 2161328 1 3-1320908-2 1 2-1901086-2 2 22281-8 1 356835-1 1 2-690754-1 1 1320860-2 1 980371-4 1 2168083-2 7 1-18028-2 1 2119533-6 .. 1 ITEM_10 1 4-853720-3 1 1633054-5 1 240641-7 .. 1 ITEM_6 .. 1 ITEM_5 1 238009-4 1 8-1803016-8 1 455888-7 1 5-1803188-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 2119641-1 250 249 248 247 246 245 244 243 242 240 238 213 198 172 166 164 163 143 137 136 135 133 121 117 113 96 95 93 82 71 67 66 63 62 61 60 59 56 53 52 51 50 49 46 44 41 40 39 38 37 35 33 32 30 29 27 26 25 24 23 21 20 19 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 1803259-1 DESCRIPTION PRODUCT SPEC - 1 2119640-1 Ocean Side Feed Applicator - DRAWING NO 2836084 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2015 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 6 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 62 40 D 247 38 FEED TYPE 246 39 PNEUMATIC 250 2 260 44 7 252 245 35 244 7 249 53 A 63 238 50 163 166 8 242 7 82 9 1 136 137 2 2 2 6 279 1 52 172 2 243 59 C D 2 1 2 C 51 3 56 SERVO LATCH PLATE 240 133 4 1 4 41 135 198 66 A 14 33 24 B 67 213 278 10 267 117 REF 2 A 30 SERVO FEEDER NOT INCLUDED 11 164 B 277 95 96 19 29 269 20 ITEM 30 LOCATED AT FRONT HOLES 21 30 REF 29 REF CAM POSITION 30mm STROKE 113 13 25 27 61 26 23 121 93 32 46 272 1 8 1 60 276 275 20 273 143 0 248 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21OCT2015 CHK 21OCT2015 APVD 21OCT2015 B. WEAVER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2836084 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 18 AWG OR 0.80mm2 20 AWG OR 0.50mm2 - - - SERVO LATCH PLATE 2119951-1 - 8- 2836084 -5 1901094-3 - SMART APPLICATOR 2161326-1 - 8- 2836084 -4 - - 2168400-6 - - - PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1 - - - - - - - - - - 6 C1__DWG_PN_1_1 02-09-6100 C1__DWG_PN_1_2 02-09-6101 02-09-1102 C1__DWG_PN_1_3 C1__DWG_PN_1_4 02-09-5100 C1__DWG_PN_1_5 02-09-5102 02-09-1205 C1__DWG_PN_1_6 C1__DWG_PN_1_7 - - C1__DWG_PN_2_0 C1__DWG_PN_2_1 TE TERMINAL 1572332-5 C1__DWG_PN_2_4 C1__DWG_PN_2_5 C1__DWG_PN_3_3 C1__DWG_PN_3_4 1572332-9 C1__DWG_PN_3_5 1-1572332-0 1-1572332-1 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.50+/-0.05 [.059+/-.002] 1.40+/-0.05 [.055+/-.002] 1.31+/-0.04 [.052+/-.002] 1.27+/-0.05 [.050+/-.002] MOLEX TERMINAL 02-09-5169 C1__DWG_PN_3_2 1572332-7 1572332-8 C1__DWG_PN_2_3 C1__DWG_PN_2_7 C1__DWG_PN_3_1 1572332-6 C1__DWG_PN_2_2 C1__DWG_PN_2_6 C1__DWG_PN_3_0 C1__DWG_PN_3_6 C1__DWG_PN_3_7 02-09-4104 02-09-8108 39-00-0281 39-00-0282 39-00-0293 39-00-0296 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 7.5 8.3 9.3 9.3 9 6 W1__FA_SETTING_1 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 1 2 13 RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2836084 -4 2836084 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 A 11 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. - - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 12 TERMINAL LUBRICATION RECOMMENDED. 13 CUT AT ASSEMBLY. AMP 4805 REV 31MAR2000 1 - 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 -77 -27 -25 -22 455888-3 23238-1 2030758-3 5018030-2 986220-3 2217068-1 2844234-1 2168083-1 1-1633782-4 PART NO SPACER, CRIMPER INSERT, COUPLING TUBING, POLYURETHANE NUT, HEX, REG, RoHS, M4 CLAMP, CABLE, BLACK BRACKET, AIR BLAST PLATE, REAR SHEAR SCR, SKT HD CAP, RoHS, M3 X 8.0 FENCE DESCRIPTION 1 455888-3 1 23238 1 2030758-3_2151622 1 5018030-2 1 986220-3 1 2217068-1 1 2844234-1 2 2168083-1 1 1-1633782-4 279 278 277 276 275 273 272 269 267 1 1 1 1 1 1 1 - 1 - - - - 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 1 1 LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, FLANGED SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 16 AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SCR, SKT HD CAP, RoHS, M4 X 12.0 APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION FEED FINGER ASSEMBLY,SF ASSY, LUBRICATOR, SIDE FEED FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 16 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 PAWL, FEED SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M3 BUMPER, HOLD DOWN SPACER, TONKER SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, SPECIAL STRIP GUIDE, REAR SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED BLADE, SLUG ANVIL, SPECIAL SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PART NO -77 -27 -25 -22 ITEM NO PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 1 - 1 1 - 1 - 1 - 7 1 - - 1 7 1 - 1 1 7 1 1 1 1 - 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 1 1 1 - 1 1 1 - 1 - 1 - 1 1 - - 1 1 1 - 2 1 1 - 1 2 1 - 1 - 2 - 2 - - - 3 2 - - 1 3 2 - 2 1 3 - 1 2 1 - W1__FA_SETTING_3 1 - 2 - W1__FA_SETTING_2 1 1 1 - 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - - 1 1 - C1__DWG_PN_4_7 1 REF 1 - C1__DWG_PN_4_6 - 1 - - C1__DWG_PN_4_5 - 1 1 - C1__DWG_PN_4_4 1 REF - - C1__DWG_PN_4_3 1 - - - C1__DWG_PN_4_2 1 - - - C1__DWG_PN_4_1 1 1 - - C1__DWG_PN_4_0 1 1 1 - 2 1 1 - 1 2 1 - 1 1 2 - 1 1 1 - 10 12 MOLEX TERMINAL 02-09-2101 C1__DWG_PN_1_0 - 7 1 - 1 - 1 1 - - 1.65-2.79 mm [.065-.110 IN] - 1 - 1 REF REF - - 2 1 REF - - - 1 - - 1 - - 1 1 - - - - - - 1 2 - - 1 1 - - - 1 1 1 - 1 1 1 - 1 1 1 - INSULATION DIAMETER RANGE - P 2119782-1 2119640-1 1803259-1 1-22279-3 2119082-7 2079764-1 2119083-1 2168400-6 2063440-1 2119740-2 1901094-3 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168083-3 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 2119944-1 2119955-1 3-690712-7 1-2168083-3 2168083-6 1-455888-4 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 1338685-1 2168083-8 5018030-1 811242-5 690753-2 18023-9 2079383-7 2119645-1 2119957-1 1-2119644-2 2079383-5 2161328-1 3-1320908-2 2-1901086-2 22281-8 356835-1 2-690754-1 1320860-2 980371-4 2168083-2 1-18028-2 2119533-6 4-853720-3 1633054-5 240641-7 238009-4 8-1803016-8 455888-7 5-1803188-5 1 - 1 - MOLEX CRIMP SPECIFICATION n 66 1 - - - - 1 - - - - 1 - - - - - (QUANTITY 2) - - A - - 7 - WIRE SIZE 16 AWG OR 1.30mm2 - - - ATS-638927100 Rev B TERMINALS APPLIED 14 AWG OR 2.00mm2 NONE 4 - .093 DIA. PIN AND SOCKET TERMINAL APPLICATION SPECIFICATION 1572332-3 1572332-4 SERVO LATCH PLATE - 8 3.96-5.54 mm [.156-.218 IN] 1572332-2 CRIMP TOOLING KIT PNEUMATIC REVISIONS DIST PART NUMBERS REQUIRED - WIRE STRIP LENGTH 1572331-3 1572332-1 A MOLEX TERMINAL TERMINAL NAME: 1572331-2 FINE CRIMP HEIGHT ADJUST CONVERT TO LOC 1 - TYPE APPLICATOR INSTRUCTIONS 408-10389 C SET UP GAUGE 2119599-1 - 3.10 mm [.122] TERMINAL DATA: 2 F F 2.30 mm [.091] TE TERMINAL 1572331-1 FINE CRIMP HEIGHT ADJUST B 7- 2836084 -7 WIRE INSUL 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B 2- 2836084 -7 SIZE DESCRIPTION B 2- 2836084 -5 CRIMP 4 2015 REVISION 2- 2836084 -2 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 DWN 21OCT2015 CHK 21OCT2015 APVD 21OCT2015 B. WEAVER G. BAILEY G. BAILEY NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 1-22279-3_SIMP 1 2119082-7 1 2079764 1 2119083 2 2168400-6 1 2063440-1 1 2119740-2 .. 1 1901094-3 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 2 2168083-3 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 SIMP_1-22281-8 1 2119944-1 1 2119955-1 1 3-690712-7 2 1-2168083-3 1 2168083-6 1 1-455888-4 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 1338685-1 2 2168083-8 1 5018030-1 1 811242-5 1 690753-2 1 18023-9 1 2079383-7 1 2119645 1 2119957-1 1 1-2119644-2 2 2079383-5 1 2161328 1 3-1320908-2 1 2-1901086-2 2 22281-8 1 356835-1 1 2-690754-1 1 1320860-2 1 980371-4 1 2168083-2 7 1-18028-2 1 2119533-6 .. 1 ITEM_10 1 4-853720-3 1 1633054-5 1 240641-7 .. 1 ITEM_6 .. 1 ITEM_5 1 238009-4 1 8-1803016-8 1 455888-7 1 5-1803188-5 ITEM NO Harrisburg, PA 17105-3608 - WEIGHT 1 1803259-1 251 250 249 246 244 243 242 240 238 213 198 172 166 164 163 152 151 145 144 143 141 140 139 137 136 135 133 121 117 113 96 95 93 82 71 67 66 63 62 61 59 56 53 52 51 50 49 41 40 39 38 33 32 30 29 27 26 25 24 23 21 20 19 10 9 8 7 6 5 4 3 2 1 TE Connectivity APPLICATION SPEC - 1 2119640-1 DESCRIPTION PRODUCT SPEC - 1 2119782 Ocean Side Feed Applicator - DRAWING NO 2836084 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2015 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2015 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 62 6 40 145 38 D 246 39 152 7 FEED TYPE 140 2 2 D 2 244 7 139 243 PNEUMATIC 250 2 53 249 8 63 166 242 2 6 238 A 50 163 7 59 82 136 137 C 9 1 279 1 52 172 1 2 C 51 56 3 SERVO LATCH PLATE 240 133 4 1 4 41 135 198 A 13 33 164 B 2 67 213 A 30 278 95 117 REF 66 24 267 SERVO FEEDER NOT INCLUDED 11 10 B 277 96 29 25 19 20 269 21 ITEM 30 LOCATED AT FRONT HOLES 30 CAM POSITION REF REF 29 30mm STROKE 151 113 12 27 61 26 23 121 93 32 141 272 1 8 1 144 276 275 20 273 143 0 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 AIR FEED PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 21OCT2015 CHK 21OCT2015 APVD 21OCT2015 B. WEAVER G. BAILEY G. BAILEY TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2836084 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B