Illumination LUXEON XR-3535L Turnkey solution on a rigid substrate enabling high-efficacy designs LUXEON XR-3535L is a fully integrated solution optimized for lighting applications requiring LED linear arrays mounted on a rigid and thermally conductive substrate. The turnkey solution minimizes time to market and simplifies supply chain by reducing optical and mechanical design efforts. Combined with LUXEON 3535L, the integrated unit provides the same powerful optical performance guaranteed by LUXEON LEDs. The overall solution delivers optimized performance in combination with the quality of light needed for distributed light source applications. Features and BENEFITS Primary Applications 1400–1500 lumen offerings enabling efficacies of up to 152 lm/W Indoor Area Lighting A full range of CCT offerings: 3000–5000K with 80CRI minimum –– Troffers Complete integrated solution guarantees simplified supply chain and faster time to market Super CEM3 PCB rigid substrate for mechanical robustness and efficient heat dissipation Two electrical connector options with snap-together or pushbutton terminal blocks Zhaga certified mechanical design for easy mounting and assembly UL-recognized component [E335118] RoHS COMPLIANT DS145 LUXEON XR-3535L Product Datasheet ©2015 Lumileds Holding B.V. All rights reserved. Table of Contents General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Product Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Part Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Lumen Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Environmental Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Electrical and Thermal Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Characteristic Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 LED Spectral Distribution Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Radiation Pattern Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Color Bin Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Packaging Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Tray Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Assembly Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Zhaga Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 About Lumileds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. i General Product Information Product Test Conditions LUXEON 3535L LEDs are tested and binned at 100mA and Tj=25ºC. The nominal current for LUXEON XR-3535L is 100mA x the number of parallel LED strings. A LUXEON XR-3535L configuration with 3 parallel strings has a nominal drive current of 300mA. The LEDs on LUXEON XR-3535L are tested and specified individually at a junction temperature of 25°C with a drive current of 100mA and pulse duration of 20ms. The minimum, typical, and maximum performance numbers for LUXEON XR-3535L in this datasheet are derived from the individual LED measurements. The confidence level on all minimum and maximum performance parameters in this datasheet is 99% to within individual LED tolerance. Part Number Nomenclature Part numbers for LUXEON XR-3535L follow the convention below: L 2 0 2 – A A B B 0 3 3 C 3 0 0 0 D Where: AA - designates nominal ANSI CCT (27=2700K, 30=3000K, etc…) BB - designates minimum CRI (80=80CRI) D - designates connector brand/type (0=Molex, snap-together and 1=WAGO, pushbutton) Therefore, a LUXEON XR-3535L 3000K 80CRI with a WAGO connector will have the following part number: L 2 0 2–3 0 8 0 0 3 3 C 3 0 0 0 1 Lumen Maintenance Please contact your local Sales Representative or Lumileds Technical Solutions Manager for more information about the longterm performance of this product. Environmental Compliance Lumileds is committed to providing environmentally friendly products to the solid-state lighting market. LUXEON LEDs are compliant to the European Union directives on the restriction of hazardous substances in electronics equipment, namely the RoHS directive. Lumileds will not intentionally add the following restricted materials to its products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphyenyls (PBB) or polybrominated diphenyl ethers (PBDE). DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 2 Performance Characteristics Product Selection Guide Table 1. Product performance of LUXEON XR-3535L at 300mA, Tj=25ºC [1]. Nominal CCT Minimum CRI [2] 3000K 80 Luminous Flux [3] (lm) Minimum Typical 1320 1403 Typical Luminous Efficacy (lm/W) Part Number [4] 142 L202 - 3080033C3000x 3500K 80 1386 1469 148 L202 - 3580033C3000x 4000K 80 1419 1502 152 L202 - 4080033C3000x 5000K 80 1419 1502 152 L202 - 5080033C3000x Notes for Table 1: 1. Nominal current is 100mA x 3 parallel strings = 300 mA. 2. Lumileds maintains a tolerance of ±2 on CRI measurements. 3. Lumileds maintains a tolerance of ±7.5% on flux measurements. 4. “x” is an attribute used to designate connector brand/type. See Part Number Nomenclature. Electrical and Thermal Characteristics Table 2. Electrical and thermal characteristics for LUXEON XR-3535L at 100mA, Tj=25ºC. Part Number [6] L202 – xxxx033C3000x Forward Voltage (Vf) [1] Minimum Typical MAXIMUM Typical Temperature Coefficient of Forward Voltage (mV/°C) [2] 31.9 33 34.1 –16.5 Typical Thermal Resistance Junction to Solder Pad (°C/W) [3, 4, 5] RθS-B RθJ-C RθJ-S 0.61 1.2 0.55 Notes for Table 2: 1. Lumileds maintains a tolerance of ±0.1V on forward voltage measurements for LUXEON 3535L LEDs. 2. Measured between 25°C and 85°C for coefficient of forward voltage. 3. RθJ-S specified from LED junction to temperature measurement point (Ts) next to LED. See Application Brief AB203 for details. 4. RθS-B specified from temperature measurement point (Ts) next to LED, to bottom of PCB (heat sink). 5. RθJ-C specified from LED junction to TC (thermal contact point) on top of PCB. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 3 Absolute Maximum Ratings Table 3. Absolute maximum ratings for LUXEON XR-3535L. Maximum Performance Parameter DC Forward Current [1] Peak Pulsed Forward Current [2] L202 – xxxx033C30000 L202 – xxxx033C30001 425mA 600mA 545mA 720mA LED Junction Temperature [3] (DC & Pulse) 125°C ESD Sensitivity [4] IEC 61000-4-2 Level 4 (8/15 kV contact/air discharge) Operating Case Temperature Storage Temperature –40°C to 85°C [5] <30°C, <80%RH, ≤1 year CEM3 Substrate [6] 130°C Reverse Voltage (Vreverse) [7, 8] –5V x Number of series LEDs UL Recognition [9] UL recognized for Class 2 drivers. Substrate and white reflective coating UL94 V0 flammability rated Notes for Table 3: 1. Ripple current with a frequency of 50-150Hz is allowed, as long as the average of the current waveform is below 200mA/LED, and the maximum of the current waveform is lower than 240mA/LED. 2. At 10% duty cycle and pulse width 10ms. 3. Proper current de-rating must be observed to maintain junction temperature below the maximum. 4. It is recommended that the LUXEON XR-3535L always be handled/assembled in an ESD safe environment. Handle board around edges and avoid touching the LEDs or exposed metals directly. 5. TC thermal contact point on top of PCB. 6. As per UL746 rating. 7. LUXEON 3535L LEDs are not designed to be driven in reverse bias 8. At maximum reverse current of 10μA/LED. 9. UL Efile number: E335118. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 4 Characteristic Curves LED Spectral Distribution Characteristics Figure 1: Typical normalized power vs. wavelength for LUXEON 3535L LEDs at 100mA, Tj=25ºC. Radiation Pattern Characteristics 400 Candela per kilo-lumen (cd/klm) 350 300 250 200 150 100 50 0 -90 -70 -50 -30 -10 10 30 50 70 90 Angle (degrees) Figure 2: Typical radiation pattern for L202 - xxxx033C3000x at 300mA, Tj=25ºC. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 5 Color Bin Definition Figure 3: 3-step MacAdam ellipse illustration for Table 4. Table 4. 3-step MacAdam ellipse color bin definitions for LUXEON XR-3535L. Nominal CCT Color Space Center Point (cx, cy) Major Axis, a Minor Axis, b Ellipse Rotation Angle, Θ 3000K Single 3-step MacAdam ellipse (0.4338, 0.4030) 0.00834 0.00408 53.2° 3500K Single 3-step MacAdam ellipse (0.4073, 0.3917) 0.00927 0.00414 54.0° 4000K Single 3-step MacAdam ellipse (0.3818, 0.3797) 0.00939 0.00402 53.7° 5000K Single 3-step MacAdam ellipse (0.3447, 0.3553) 0.00822 0.00354 59.6° Notes for Table 4: 1. Lumileds maintains a tolerance of ± 0.01 on x and y color coordinates in the CIE 1931 color space. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 6 Mechanical Dimensions Figure 4: Mechanical dimensions for L202 – xxxx033C30000, outline, screw hole and LED pitch. Figure 5: Mechanical dimensions for L202 – xxxx033C30000, component locations. Figure 6: Mechanical dimensions for L202 – xxxx033C30000, component profiles. Notes for Figures 4, 5 and 6: 1. Drawings are not to scale. 2. All dimensions are in millimeters. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 7 Top View Side View Figure 7: Mechanical dimensions for Molex (snap-together) connectors for L202 – xxxx033C30000. Notes for Figure 7: 1. Drawings are not to scale. 2. All dimensions are in millimeters. 3. Mates with: Molex 503469-xxxx OR 503473-xxxx. Figure 8: Electrical circuit diagram for L202 - xxxx033C30000. Notes for Figure 8: 1. Drawings are not to scale. 2. All dimensions are in millimeters. Table 5. Bill of materials for L202 – xxxx033C3000. Number Component Description Quantity 1 LED: LUXEON 3535L 33 2 Connector: Molex 503471-0290 2 3 Fuse: 125V max, 630mA 1 4 Capacitor: 100nF, X7R, 0603, 50V 13 DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 8 Figure 9: Mechanical dimensions for L202 – xxxx033C30001, outline, screw hole and LED pitch. Figure 10: Mechanical dimensions for L202 – xxxx033C30001, component locations. Figure 11: Mechanical dimensions for L202 – xxxx033C30001, component profiles. Notes for Figures 9, 10 and 11: 1. Drawings are not to scale. 2. All dimensions are in millimeters. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 9 Figure 12: Mechanical dimensions for WAGO (pushbutton) connectors for L202 – xxxx033C30001. Figure 13: Electrical circuit diagram for L202 – xxxx033C30001. Notes for Figures 12 and 13: 1. Drawings are not to scale. 2. All dimensions are in millimeters. Table 6. Bill of materials for L202 – xxxx033C30001. Number Component Description Quantity 1 LED: LUXEON 3535L 33 2 Connector: WAGO 2060-402/998-404 2 3 Diode: 400W, SOD123W 2 DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 10 Packaging Information Tray Dimensions Figure 14: Tray dimensions for LUXEON XR-3535L. Notes for Figure 14: 1. Drawings are not to scale. 2. All dimensions are in millimeters. 3. Height with PCB inside is 56.7 ±1.0mm. 4. Each tray fits 44 boards placed back to back. DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 11 Assembly Precautions The LUXEON 3535L emitter package contains a silicone overcoat to protect the LED chip and extract the maximum amount of light. As with most silicones used in LED optics, care must be taken to prevent any incompatible chemicals from directly or indirectly reacting with the silicone. The silicone overcoat used in the LUXEON emitter is gas permeable. Consequently, oxygen and volatile organic compound (VOC) gas molecules can diffuse into the silicone overcoat. VOCs may originate from adhesives, solder fluxes, conformal coating materials, potting materials and even some of the inks that are used to print the PCBs. Some VOCs and chemicals react with silicone and produce discoloration and surface damage. Other VOCs do not chemically react with the silicone material directly but diffuse into the silicone and oxidize during the presence of heat or light. Regardless of the physical mechanism, both cases may affect the total LED light output. Since silicone permeability increases with temperature, more VOCs may diffuse into and/or evaporate out from the silicone. Please refer to Application Brief AB203 for more details on VOCs and other incompatible chemicals. It is recommended that LUXEON XR-3535L always be handled/assembled in an ESD safe environment. Handle board around edges and avoid touching LEDs or exposed metals directly. LUXEON XF-3535L is designed for operation within maximum boundaries as described in this datasheet. Operation outside of maximum ratings may result in LED failure and induce light output loss or uncontrolled failure modes. If multiple products are connected in parallel, failure of one module may result in excessive current in remaining modules. Make sure wires are connected in the correct polarity and use only recommended wire gauge (18-24 AWG). Zhaga Compliance Table 7. Zhaga compliance information for LUXEON XR-3535L. Designation of the ECG housing (book-1 / annex C) NA Designation of the Book-7 LLE category L28W6 Luminous Flux Category at tp,max C020 CCT category at tp,max 3000, 3500, 4000, 5000 K CRI at tp,max 80 CCT/CRI codes per IEC 62732 830, 835, 840, 850 Position of temperature measurement point tp Same as Tc point Value of tp,max 85°C Value of tp, headroom 30°C Number of LED modules in LLE 1 DS145 LUXEON XR-3535L Product Datasheet 20151022 ©2015 Lumileds Holding B.V. All rights reserved. 12 About Lumileds Lumileds is the global leader in light engine technology. The company develops, manufactures and distributes groundbreaking LEDs and automotive lighting products that shatter the status quo and help customers gain and maintain a competitive edge. With a rich history of industry “firsts,” Lumileds is uniquely positioned to deliver lighting advancements well into the future by maintaining an unwavering focus on quality, innovation and reliability. To learn more about our portfolio of light engines, visit lumileds.com. ©2015 Lumileds Holding B.V. All rights reserved. LUXEON is a registered trademark of the Lumileds Holding B.V. in the United States and other countries. lumileds.com DS145 LUXEON XR-3535L Product Datasheet 20151022 Neither Lumileds Holding B.V. nor its affiliates shall be liable for any kind of loss of data or any other damages, direct, indirect or consequential, resulting from the use of the provided information and data. Although Lumileds Holding B.V. and/or its affiliates have attempted to provide the most accurate information and data, the materials and services information and data are provided “as is,” and neither Lumileds Holding B.V. nor its affiliates warrants or guarantees the contents and correctness of the provided information and data. Lumileds Holding B.V. and its affiliates reserve the right to make changes without notice. 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