BCM® in a VIA Package Bus Converter BCM4414xG0F4440yzz ® S US C C NRTL US Isolated Fixed-Ratio DC-DC Converter Features & Benefits Product Ratings • Up to 40A continuous low voltage side current • Fixed transformation ratio (K) of 1/16 • Up to 776W/in3 power density • 97.5% peak efficiency VHI = 544V (400 – 700V) ILO = up to 40A VLO = 34V (25 – 43.8V) (no load) K = 1/16 Product Description • Integrated filtering The BCM4414xG0F4440yzz in a VIA package is a high efficiency Bus Converter, operating from a 400 to 700VDC high voltage bus to deliver an isolated 25 to 43.8VDC unregulated, low voltage. • Parallel operation for multi-kW arrays • OV, OC, UV, short circuit and thermal protection • 4414 package This unique ultra-low profile module incorporates DC-DC conversion, integrated filtering and PMBus™ commands and controls in a chassis or PCB mount form factor. • High MTBF • Thermally enhanced VIA package The BCM offers low noise, fast transient response and industry leading efficiency and power density. A low voltage side referenced PMBus compatible telemetry and control interface provides access to the BCM’s configuration, fault monitoring, and other telemetry functions. • PMBus™ management interface • Bidirectional operation (start up in forward direction only) Typical Applications Leveraging the thermal and density benefits of Vicor’s VIA packaging technology, the BCM module offers flexible thermal management options with very low top and bottom side thermal impedances. • High Voltage DC Power Distribution • 3 Phase AC-DC Converters • Information and Communication Technology (ICT) Equipment When combined with downstream Vicor DC-DC conversion components and regulators, the BCM allows the Power Design Engineer to employ a simple, low-profile design, which will differentiate the end system without compromising on cost or performance metrics. • High End Computing Systems • Automated Test Equipment • Industrial Systems • High Density Energy Systems • Transportation • Green Buildings and Microgrids Size: 4.35 x 1.40 x 0.37in [110.55 x 35.54 x 9.40mm] Part Ordering Information Product Function Package Length Package Width Package Type Max High Side Voltage BCM 44 14 x G0 BCM = Bus Converter Module Length in Inches x 10 Width in Inches x 10 B = Board VIA V = Chassis VIA [a] High Max Side Low Voltage Side Range Voltage Ratio F 44 Internal Reference High temperature current derating may apply; See Figure 1, specified thermal operating area. BCM® in a VIA™ Package Page 1 of 43 Rev 1.2 01/2018 Max Low Product Grade Side (Case Temperature) Current 40 Option Field y zz C = –20 to 100°C [a] T = –40 to 100°C [a] 02 = Chassis/PMBus 06 = Short Pin/PMBus 10 = Long Pin/PMBus BCM4414xG0F4440yzz Typical Applications 3 Phase AIM BCM in a VIA package + +HI +LO EXT_BIAS SCL L1 L2 L3 L O A D SDA SGND - ADDR -HI -LO ISOLATION BOUNDARY 3 phase AC to point of load (3 phase AIM + BCM4414xG0F4440yzz) BCM in a VIA package +HI +LO EXT_BIAS 5V SCL SDA SGND ADDR -HI -LO R1 SCL CLOCK ISOLATION BOUNDARY +HI +LO EXT_BIAS 5V SCL SDA SGND ADDR -HI -LO R2 ISOLATION BOUNDARY Paralleling BCM in a VIA package – connection to common Host PMBus BCM® in a VIA™ Package Page 2 of 43 Rev 1.2 01/2018 GROUND BCM in a VIA package SGND DATA DC L O A D + – SDA Host PMBus™ BCM4414xG0F4440yzz Typical Applications (Cont.) Host PMBus™ PMBus V + EXT – SGND SGND BCM in a VIA Package EXT_BIAS SCL SDA SGND V C HI +HI +LO –HI –LO } HV VAUX 3 PRM_SGND SGND R R R TRIM_PRM VTM REF/ REF_EN SHARE/ CONTROL NODE L R +IN +OUT –IN –OUT C O_PRM_DAMP O_VTM_CER LOAD +IN L O_PRM_FLT I_PRM_CER SGND OUT PC R I_PRM_FLT +OUT VC IFB I_PRM_DAMP PRM_SGND TM VTM Start Up Pulse VC AL_PRM V Adaptive Loop Temperature Feedback VT AL HI SOURCE_RTN ENABLE TRIM ADDR FUSE PRM SGND enable/disable switch C O_PRM_CER –IN –OUT HV LV LV LOAD_RTN ISOLATION BOUNDARY ISOLATION BOUNDARY PRM_SGND BCM4414xG0F4440yzz + PRM + VTM, Adaptive Loop Configuration – connection to common Host PMBus Host PMBus™ PMBus V + EXT SGND – SGND SGND V REF EXT_BIAS SCL SDA SGND ADDR FUSE V HI SOURCE_RTN C +HI +LO –HI –LO HI HV SGND PRM } SGND PRM_SGND AL VT SHARE/ CONTROL NODE VC IFB R I_PRM_DAMP L C VTM VTM Start up Pulse V+ –IN SGND R O_PRM_DAMP L O_PRM_FLT C +IN C O_PRM_CER –OUT LV –IN –OUT HV LV ISOLATION BOUNDARY ISOLATION BOUNDARY PRM_SGND BCM4414xG0F4440yzz + PRM + VTM, Remote Sense Configuration – connection to common Host PMBus BCM® in a VIA™ Package Page 3 of 43 +OUT VC PC V– VOUT External Current Sense SGND TM Voltage Reference with Soft Start +OUT I_PRM_ELEC –IN Voltage Sense and Error Amplifier (Differential) SGND +IN +IN I_PRM_FLT SGND OUT GND REF/ REF_EN TRIM SGND 3 IN VAUX ENABLE enable/disable switch REF 3312 Rev 1.2 01/2018 Voltage Sense BCM in a VIA Package 0Ω O_VTM_CER LOAD BCM4414xG0F4440yzz Pin Configuration 1 3 TOP VIEW +HI +LO 5 6 7 8 9 PMBus™ EXT BIAS SCL SDA SGND ADDR –LO –HI 2 4 BCM in a 4414 VIA Package - Chassis (Lug) Mount 2 4 TOP VIEW –HI –LO 9 8 7 6 5 PMBus™ ADDR SGND SDA SCL EXT BIAS +LO +HI 1 3 BCM in a 4414 VIA Package - Board (PCB) Mount Note: The dot on the VIA housing indicates the location of the signal pin 9. Pin Descriptions Pin Number Signal Name Type Function 1 +HI HIGH SIDE POWER High voltage side positive power terminal 2 –HI HIGH SIDE POWER RETURN High voltage side negative power terminal 3 +LO LOW SIDE POWER Low voltage side positive power terminal 4 –LO LOW SIDE POWER RETURN Low voltage side negative power terminal 5 EXT BIAS INPUT 5V supply input 6 SCL INPUT I2C™ Clock, PMBus™ Compatible 7 SDA INPUT/OUTPUT I2C Data, PMBus Compatible 8 SGND LOW SIDE SIGNAL RETURN Signal Ground 9 ADDR INPUT Address assignment – Resistor based Notes: All signal pins (5, 6, 7, 8, 9) are referenced to the low voltage side and isolated from the high voltage side. Keep SGND signal separated from the low voltage side power return terminal (–LO) in electrical design. BCM® in a VIA™ Package Page 4 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz Absolute Maximum Ratings The absolute maximum ratings below are stress ratings only. Operation at or beyond these maximum ratings can cause permanent damage to the device. Parameter Comments +HI to –HI Min Max Unit –1 800 V 1 V/µs –1 60 V –0.3 10 V 0.15 A HI_DC or LO_DC Slew Rate +LO to –LO EXT BIAS to SGND SCL to SGND –0.3 5.5 V SDA to SGND –0.3 5.5 V ADDR to SGND –0.3 3.6 V Isolation Voltage / Dielectric Withstand BCM® in a VIA™ Package Page 5 of 43 High voltage side to case 3100 VDC High voltage side to low voltage side 4300 VDC Low voltage side to case 1200 VDC Rev 1.2 01/2018 BCM4414xG0F4440yzz Electrical Specifications Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit General Powertrain Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) HI Side Voltage Range, (Continuous) VHI_DC 400 700 V HI Side Voltage Range, (Transient) VHI_TRANS 400 700 V HI Side Voltage Initialization Threshold VµC_ACTIVE 130 350 V HI Side Quiescent Current IHI_Q HI side voltage where internal controller is initialized, (powertrain inactive) Disabled, VHI_DC = 544V 6.3 TCASE ≤ 100ºC 10.2 VHI_DC = 544V, TCASE = 25ºC No Load Power Dissipation HI Side Inrush Current Peak PHI_NL IHI_INR_PK 9 3 VHI_DC = 544V 30 18 VHI_DC = 400 – 700V 32 4 TCASE ≤ 100ºC DC HI Side Current Transformation Ratio LO Side Current (Continuous) LO Side Current (Pulsed) Efficiency (Ambient) IHI_IN_DC K ILO_OUT_DC ILO_OUT_PULSE ηAMB 15 VHI_DC = 400 – 700V, TCASE = 25ºC VHI_DC = 700V, CLO_EXT = 470μF, RLOAD_LO = 20% of full load current A At ILO_OUT_DC = 40A, TCASE ≤ 70ºC 2.6 High voltage to low voltage K = VLO_DC / VHI_DC,at no load 1/16 TCASE ≤ 70ºC 40 A 2ms pulse, 25% duty cycle, ILO_OUT_AVG ≤ 50% rated ILO_OUT_DC 44 A VHI_DC = 544V, ILO_OUT_DC = 40A 95 96.9 VHI_DC = 400 – 700V, ILO_OUT_DC = 40A 94 VHI_DC = 544V, ILO_OUT_DC = 20A 96 97.5 96.1 % VHI_DC = 544V, ILO_OUT_DC = 40A, TCASE = 70°C 95 Efficiency (Over Load Range) η20% 8A < ILO_OUT_DC < 40A 92 RLO_COLD VHI_DC = 544V, ILO_OUT_DC = 40A, TCASE = –40°C 7 10.8 20 RLO_AMB VHI_DC = 544V, ILO_OUT_DC = 40A 8 14.4 22 RLO_HOT VHI_DC = 544V, ILO_OUT_DC = 40A, TCASE = 70°C 18 21.9 30 LO side voltage ripple frequency = 2x FSW 0.7 0.75 0.8 LO Side Voltage Ripple FSW VLO_OUT_PP CLO_EXT = 0μF, ILO_OUT_DC = 40A, VHI_DC = 544V, 20MHz BW TCASE ≤ 100ºC BCM® in a VIA™ Package Page 6 of 43 A V/V ηHOT Switching Frequency W 8 Efficiency (Hot) LO Side Output Resistance mA % % 300 MHz mV 800 Rev 1.2 01/2018 mΩ BCM4414xG0F4440yzz Electrical Specifications (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit General Powertrain Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) Cont. Effective HI Side Capacitance (Internal) CHI_INT Effective value at 544VHI_DC 0.2 µF Effective LO Side Capacitance (Internal) CLO_INT Effective value at 34VLO_DC 36 µF Rated LO Side Capacitance (External) CLO_OUT_EXT Rated LO Side Capacitance (External), CLO_OUT_AEXT Parallel Array Operation Excessive capacitance may drive module into short circuit protection 470 µF CLO_OUT_AEXT Max = N • 0.5 • CLO_OUT_EXT MAX, where N = the number of units in parallel Powertrain Hardware Protection Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) • These built-in powertrain protections are fixed in hardware and cannot be configured through PMBus™. • When duplicated in supervisory limits, hardware protections serve a secondary role and become active when supervisory limits are disabled through PMBus. Auto Restart Time tAUTO_RESTART Start up into a persistent fault condition. Non-latching fault detection given VHI_DC > VHI_UVLO+ 900 1000 1100 ms HI Side Overvoltage Lockout Threshold VHI_OVLO+ 730 750 780 V HI Side Overvoltage Recovery Threshold VHI_OVLO– 700 730 740 V HI Side Overvoltage Lockout Hysteresis VHI_OVLO_HYST 20 V HI Side Overvoltage Lockout Response Time tHI_OVLO 10 µs HI Side Soft Start Time tHI_SOFT_START 1 ms LO Side Overcurrent Trip Threshold ILO_OUT_OCP LO Side Overcurrent Response Time Constant tLO_OUT_OCP LO Side Short Circuit Protection Trip Threshold ILO_OUT_SCP LO Side Short Circuit Protection Response Time tLO_OUT_SCP Overtemperature Shutdown Threshold BCM® in a VIA™ Package Page 7 of 43 tOTP+ From powertrain active. Fast current limit protection disabled during soft start 42 Effective internal RC filter 50 3.6 55 125 Rev 1.2 01/2018 A ms A 1 Internal 70 µs °C BCM4414xG0F4440yzz Electrical Specifications (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Powertrain Supervisory Limits Specification – Forward Direction Operation (High Voltage Side to Low Voltage Side) • These supervisory limits are set in the internal controller and can be reconfigured or disabled through PMBus™. • When disabled, the powertrain protections presented in the previous table will intervene during fault events. HI Side Overvoltage Lockout Threshold VHI_OVLO+ 730 750 780 V HI Side Overvoltage Recovery Threshold VHI_OVLO– 700 730 740 V HI Side Overvoltage Lockout Hysteresis VHI_OVLO_HYST 20 V HI Side Overvoltage Lockout Response Time tHI_OVLO 100 µs HI Side Undervoltage Lockout Threshold VHI_UVLO– 350 360 370 V HI Side Undervoltage Recovery Threshold VHI_UVLO+ 370 380 399 V HI Side Undervoltage Lockout Hysteresis VHI_UVLO_HYST 20 V tHI_UVLO 100 µs 50 ms HI Side Undervoltage Lockout Response Time HI Side Undervoltage Start Up Delay tHI_UVLO+_DELAY LO Side Overcurrent Trip Threshold ILO_OUT_OCP LO Side Overcurrent Response Time Constant tLO_OUT_OCP From VHI_DC = VHI_UVLO+ to powertrain active (i.e., one time start up delay from application of VHI_DC to VLO_DC) 42 Effective internal RC filter 70 2 Overtemperature Shutdown Threshold tOTP+ Internal 125 Overtemperature Recovery Threshold tOTP– Internal 105 Undertemperature Shutdown Threshold (Internal) tUTP Undertemperature Restart Time tUTP_RESTART BCM® in a VIA™ Package Page 8 of 43 50 ms °C 110 115 C-Grade –25 T-Grade –45 Start up into a persistent fault condition. Non-latching fault detection given VHI_DC > VHI_UVLO+ Rev 1.2 01/2018 A 3 °C °C s BCM4414xG0F4440yzz LO Side Output Current (A) 50 45 40 35 30 25 20 15 10 5 0 -60 -40 -20 0 20 40 60 80 100 120 Case Temperature (°C) 400V – 700V Figure 1 — Specified thermal operating area 2500 50 2250 45 2000 40 LO Side Current (A) LO Side Power (W) 1. The BCM in a VIA package is cooled through the bottom case (bottom housing). 2. The thermal rating is based on typical measured device efficiency. 3. The case temperature in the graph is the measured temperature of the bottom housing, such that the internal operating temperature does not exceed 125°C. 1750 1500 1250 1000 750 500 250 0 35 30 25 20 15 10 5 400 430 460 490 520 550 580 610 640 670 0 700 400 430 PLO_OUT_DC 460 490 520 ILO_OUT_DC PLO_OUT_PULSE LO Side Capacitance (% Rated CLO_EXT_MAX) Figure 2 — Specified electrical operating area using rated RLO_HOT 110 100 90 80 70 60 50 40 30 20 10 0 0 20 40 60 LO Side Current (% ILO_DC) Figure 3 — Specified HI side start up into load current and external capacitance BCM® in a VIA™ Package Page 9 of 43 550 580 610 640 HI Side Voltage (V) HI Side Voltage (V) Rev 1.2 01/2018 80 100 ILO_OUT_PULSE 670 700 BCM4414xG0F4440yzz PMBus™ Reported Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Monitored Telemetry • The current telemetry is only available in forward operation. The input and output current reported value is not supported in reverse operation. PMBusTM Read Command Accuracy (Rated Range) Functional Reporting Range Update Rate Reported Units HI Side Voltage (88h) READ_VIN ±5% (LL – HL) 130 to 780V 100µs VACTUAL = VREPORTED x 10–1 HI Side Current (89h) READ_IIN ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) –0.85 to 4.4A 100µs IACTUAL = IREPORTED x 10–3 LO Side Voltage [b] (8Bh) READ_VOUT ±5% (LL – HL) 8.125 to 48.75V 100µs VACTUAL = VREPORTED x 10–1 LO Side Current (8Ch) READ_IOUT ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) –13.6 to 70A 100µs IACTUAL = IREPORTED x 10–2 LO Side Resistance (D4h) READ_ROUT ±5% (50 – 100% of FL) at NL ±10% (50 – 100% of FL)(LL – HL) 5 to 40mΩ 100ms RACTUAL = RREPORTED x 10–5 (8Dh) READ_TEMPERATURE_1 ±7°C (Full Range) –55 to 130ºC 100ms TACTUAL = TREPORTED Attribute Temperature [c] [b] [c] Default READ LO Side Voltage returned when unit is disabled = –300V. Default READ Temperature returned when unit is disabled = –273°C. Variable Parameters • Factory setting of all Thresholds and Warning limits listed below are 100% of specified protection values. • Variables can be written only when module is disabled with VHI < VHI_UVLO– and external bias (VDDB) applied. • Module must remain in a disabled mode for 3ms after any changes to the variables below to allow sufficient time to commit changes to EEPROM. Attribute PMBusTM Command [3] Conditions / Notes VHI_OVLO– is automatically 3% lower than this set point Accuracy (Rated Range) Functional Reporting Range Default Value ±5% (LL – HL) 130 – 750V 100% ±5% (LL – HL) 130 – 750V 100% ±5% (LL – HL) 130 – 400V 100% HI Side Overvoltage Protection Limit (55h) VIN_OV_FAULT_LIMIT HI Side Overvoltage Warning Limit (57h) VIN_OV_WARN_LIMIT HI Side Undervoltage Protection Limit (D7h) DISABLE_FAULTS HI Side Overcurrent Protection Limit (5Bh) IIN_OC_FAULT_LIMIT ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) 0 – 4.4A 100% HI Side Overcurrent Warning Limit (5Dh) IIN_OC_WARN_LIMIT ±20% (10 – 20% of FL) ±5% (20 – 133% of FL) 0 – 4.4A 100% Can only be disabled to a preset default value Overtemperature Protection Limit (4Fh) OT_FAULT_LIMIT Internal temperature ±7°C (Full Range) 0 – 125°C 100% Overtemperature Warning Limit (51h) OT_WARN_LIMIT Internal temperature ±7°C (Full Range) 0 – 125°C 100% ±50µs 0 – 100ms 0ms Turn On Delay BCM® in a VIA™ Package Page 10 of 43 (60h) TON_DELAY Additional time delay to the undervoltage start up delay Rev 1.2 01/2018 BCM4414xG0F4440yzz Signal Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Please note: For chassis mount model, Vicor part number 42550 will be needed for applications requiring the use of the signal pins. Signal cable 42550 is rated up to five insertions and extractions. To avoid unnecessary stress on the connector, the cable should be appropriately strain relieved. EXT. BIAS (VDDB) Pin • VDDB powers the internal controller. • VDDB needs to be applied to enable and disable the BCM through PMBus™ control (using OPERATION COMMAND), and to adjust warning and protection thresholds. • VDDB voltage not required for telemetry; however, if VDDB is not applied, telemetry information will be lost when VIN is removed. Signal Type State Regular Operation INPUT Start Up Attribute Symbol VDDB Voltage VVDDB VDDB Current Consumption IVDDB Conditions / Notes Min Typ Max Unit 4.5 5 9 V 50 mA Inrush Current Peak IVDDB_INR VVDDB slew rate = 1V/µs 3.5 A Turn On Time tVDDB_ON From VVDDB_MIN to PMBus active 1.5 ms SGND Pin • All PMBus interface signals (SCL, SDA, ADDR) are referenced to SGND pin. • SGND pin also serves as return pin (ground pin) for VDDB. • Keep SGND signal separated from the low voltage side power return terminal (–LO) in electrical design. Address (ADDR) Pin • • • • This pin programs the address using a resistor between ADDR pin and signal ground. The address is sampled during start up and is stored until power is reset. This pin programs only a Fixed and Persistent address. This pin has an internal 10kΩ pullup resistor to 3.3V. 16 addresses are available. The range of each address is 206.25mV (total range for all 16 addresses is 0 – 3.3V). Signal Type MULTI‐LEVEL INPUT State Regular Operation Start Up BCM® in a VIA™ Package Page 11 of 43 Attribute Symbol Conditions / Notes ADDR Input Voltage VSADDR See address section ADDR Leakage Current ISADDR Leakage current ADDR Registration Time tSADDR From VVDDB_MIN Rev 1.2 01/2018 Min Typ 0 1 Max Unit 3.3 V 1 µA ms BCM4414xG0F4440yzz Serial Clock input (SCL) AND Serial Data (SDA) Pins • High power SMBus specification and SMBus physical layer compatible. Note that optional SMBALERT# is not supported. • PMBusTM command compatible. Signal Type State Attribute Symbol Conditions / Notes Min Typ Max Unit Electrical Parameters VIH Input Voltage Threshold 2.1 VIL 0.8 VOH Output Voltage Threshold 3 VOL Leakage Current ILEAK_PIN Signal Sink Current ILOAD Unpowered device VOL = 0.4V CI Signal Noise Immunity VNOISE_PP V V 10 µA mA 10 10 – 100MHz 300 Idle state = 0Hz 10 V 0.4 4 Total capacitive load of one device pin Signal Capacitive Load V pF mV Timing Parameters DIGITAL INPUT/OUTPUT Regular Operation Operating Frequency FSMB Free Time Between Stop and Start Condition tBUF Hold Time After Start or Repeated Start Condition tHD:STA Repeat Start Condition Set-Up Time µs 0.6 µs tSU:STA 0.6 µs Stop Condition Set-Up Time tSU:STO 0.6 µs Data Hold Time tHD:DAT 300 ns Data Set-Up Time tSU:DAT 100 ns Clock Low Timeout tTIMEOUT 25 Clock Low Period tLOW 1.3 Clock High Period tHIGH 0.6 First clock is generated after this hold time ms µs 50 µs 25 ms tLOW:SEXT Clock or Data Fall Time tF 20 300 ns Clock or Data Rise Time tR 20 300 ns tLOW tR tHD,STA SDA BCM® in a VIA™ Package Page 12 of 43 35 Cumulative Clock Low Extend Time tF VIH VIL P kHz 1.3 SCL VIH VIL 400 tBUF tHD,DAT tHIGH tSU,DAT S tSU,STA tSU,STO S Rev 1.2 01/2018 P BCM® in a VIA™ Package Page 13 of 43 OUTPUT INPUT +VLO +VHI VµC_ACTIVE Rev 1.2 01/2018 STARTUP tHI_UVLO+_DELAY VHI_UVLO+ VHI_OVLO+ VNOM OVERVOLTAGE VHI_UVLO- VHI_OVLO- E GE LIZ TA IA N L T N I O VO IN N O ER RN ER TUR V U L O T RO DE DE DE NT SI SI SI I I O O H C L H A OPERATION COMMAND CONTROL M F ON T OR SH D AN OF OVERCURRENT tAUTO_RESTART > tHI_UVLO+_DELAY tLO_OUT_SCP M M C O CO N N O RE T I ATIO E A D SI E R ER HI O P OP RT A ST M ND C CU IR DE SI I H T RN TU SHUTDOWN IT EN EV OF F BCM4414xG0F4440yzz Timing Diagram (Forward Direction) BCM4414xG0F4440yzz Application Characteristics 30 98.0 27 97.5 HI to LO, Full Load Efficiency (%) HI to LO, Power Dissipation (W) Temperature controlled via top side cold plate, unless otherwise noted. All data presented in this section are collected from units processing power in the forward direction (high voltage side to low voltage side). See associated figures for general trend data. 24 21 18 15 12 9 6 3 0 400 430 460 490 520 550 580 610 640 670 97.0 96.5 96.0 95.5 95.0 94.5 94.0 -40 700 -20 0 TCASE: -40°C 25°C 70°C VHI_DC: Figure 4 — No load power dissipation vs. VHI_DC HI to LO, Power Dissipation (W) HI to LO, Efficiency (%) 95 80 100 400V 544V 700V 93 91 89 87 85 83 81 0 4 8 12 16 20 24 28 32 36 72 64 56 48 40 32 24 16 8 0 40 0 4 8 VHI_DC: 400V 544V 12 16 20 24 28 32 36 40 36 40 LO Side Output Current (A) LO Side Output Current (A) VHI_DC: 700V Figure 6 — Efficiency at TCASE = –40°C 400V 544V 700V Figure 7 — Power dissipation at TCASE = –40°C 99 80 97 HI to LO, Power Dissipation (W) HI to LO, Efficiency (%) 60 80 97 95 93 91 89 87 85 83 81 79 40 Figure 5 — Full load efficiency vs. temperature 99 79 20 Case Temperature (ºC) HI Side Input Voltage (V) 0 4 8 12 16 20 24 28 32 36 72 64 56 48 40 32 24 16 8 0 40 0 4 8 VHI_DC: 400V Figure 8 — Efficiency at TCASE = 25°C BCM® in a VIA™ Package Page 14 of 43 544V 12 16 20 24 28 32 LO Side Output Current (A) LO Side Output Current (A) VHI_DC: 700V 400V 544V Figure 9 — Power dissipation at TCASE = 25°C Rev 1.2 01/2018 700V BCM4414xG0F4440yzz 80 97 HI to LO, Power Dissipation (W) HI to LO, Efficiency (%) 99 95 93 91 89 87 85 83 81 79 0 4 8 12 16 20 24 28 32 36 72 64 56 48 40 32 24 16 8 0 40 0 4 8 VHI_DC: 400V 544V VHI_DC: 700V Figure 10 — Efficiency at TCASE = 70°C 20 24 28 32 36 40 400V 544V 700V 400 LO Side Output Voltage Ripple (mVpk-pk) HI to LO, Output Resistance (mΩ) 16 Figure 11 — Power dissipation at TCASE = 70°C 25 20 15 10 5 0 12 LO Side Output Current (A) LO Side Output Current (A) -40 -20 0 20 40 60 80 BCM® in a VIA™ Package Page 15 of 43 280 240 200 160 120 80 40 0 4 8 12 16 20 24 28 32 36 40 LO Side Output Current (A) VHI_DC: 40A Figure 12 — RLO vs. temperature; Nominal VHI_DC ILO_DC = 40A at TCASE = 70°C 320 0 100 Case Temperature (ºC) ILO_DC: 360 544V Figure 13 — VLO_OUT_PP vs. ILO_DC ; No external CLO_OUT_EXT. Board mounted module, scope setting: 20MHz analog BW Rev 1.2 01/2018 BCM4414xG0F4440yzz Figure 14 — Full load LO side voltage ripple, no external CHI_IN_EXT; no external CLO_OUT_EXT. Board mounted module, scope setting: 20MHz analog BW Figure 15 — 0 – 40A transient response: no external CHI_IN_EXT, no external CLO_OUT_EXT Figure 16 — 40 – 0A transient response: no external CHI_IN_EXT, no external CLO_OUT_EXT Figure 17 — Start up from application of VHI_DC = 544V, 20% ILO_DC, 100% CLO_OUT_EXT Figure 18 — Start up from application of OPERATION COMMAND with pre-applied VHI_DC = 700V, 20% ILO_DC, 100% CLO_OUT_EXT BCM® in a VIA™ Package Page 16 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz General Characteristics Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade); all other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit Mechanical Length L Lug (Chassis) Mount 110.30 [4.34] 110.55 [4.35] 110.80 [4.36] mm [in] Length L PCB (Board) Mount 112.51 [4.43] 112.76 [4.44] 113.01 [4.45] mm [in] Width W 35.29 [1.39] 35.54 [1.40] 35.79 [1.41] mm [in] Height H 9.019 [0.355] 9.40 [0.37] 9.781 [0.385] mm [in] Volume Vol Weight W Without heatsink 36.93 [2.25] cm3 [in3] 145 [5.115] g [oz] Pin Material C145 copper Underplate Low stress ductile Nickel 50 100 Palladium 0.8 6 Soft Gold 0.12 2 Whisker resistant matte Tin 200 400 BCM4414xG0F4440yzz (T-Grade) –40 125 BCM4414xG0F4440yzz (C-Grade) –20 125 BCM4414xG0F4440yzz (T-Grade), derating applied, see safe thermal operating area –40 100 BCM4414xG0F4440yzz (C-Grade), derating applied, see safe thermal operating area –20 100 Pin Finish (Gold) Pin Finish (Tin) µin µin µin Thermal Operating Internal Temperature Operating Case Temperature Thermal Resistance Top Side Thermal Resistance Coupling Between Top Case and Bottom Case Thermal Resistance Bottom Side TINT TCASE θINT_TOP θHOU θINT_BOT °C Estimated thermal resistance to maximum temperature internal component from isothermal top 1.47 °C/W Estimated thermal resistance of thermal coupling between the top and bottom case surfaces 0.28 °C/W Estimated thermal resistance to maximum temperature internal component from isothermal bottom 1.59 °C/W 54 Ws/°C Thermal Capacity Assembly Storage Temperature TST –40 125 °C BCM4414xG0F4440yzz (C-Grade) –40 125 °C ESDHBM Human Body Model, “ESDA / JEDEC JDS-001-2012” Class I-C (1kV to < 2kV) 1000 ESDCDM Charge Device Model, “JESD 22-C101-E” Class II (200V to < 500V) 200 ESD Withstand BCM® in a VIA™ Package Page 17 of 43 BCM4414xG0F4440yzz (T-Grade) Rev 1.2 01/2018 BCM4414xG0F4440yzz General Characteristics (Cont.) Specifications apply over all line and load conditions, unless otherwise noted; boldface specifications apply over the temperature range of –40°C ≤ TCASE ≤ 100°C (T-Grade). All other specifications are at TCASE = 25ºC unless otherwise noted. Attribute Symbol Conditions / Notes Min Typ Max Unit 780 940 pF Safety Isolation Capacitance CHI_LO Unpowered unit 620 Isolation Resistance RHI_LO At 500VDC 10 MTBF MΩ MIL-HDBK-217Plus Parts Count - 25°C Ground Benign, Stationary, Indoors / Computer 1.5 MHrs Telcordia Issue 2 - Method I Case III; 25°C Ground Benign, Controlled 1.8 MHrs cTÜVus EN 60950-1 Agency Approvals / Standards cURus UL 60950-1 CE Marked for Low Voltage Directive and RoHS Recast Directive, as applicable BCM® in a VIA™ Package Page 18 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz BCM in a VIA Package ILO IHI RLO + + K • ILO VHI + IHI_Q – V•I K + K • VHI VLO – – – Figure 19 — BCM DC model (Forward Direction) The BCM uses a high frequency resonant tank to move energy from the high voltage side to the low voltage side and vice versa. The resonant LC tank, operated at high frequency, is amplitude modulated as a function of the HI side voltage and the LO side current. A small amount of capacitance embedded in the high voltage side and low voltage side stages of the module is sufficient for full functionality and is key to achieving high power density. The effective DC voltage transformer action provides additional interesting attributes. Assuming that RLO = 0Ω and IHI_Q = 0A, Equation 3 now becomes Equation 1 and is essentially load independent, resistor R is now placed in series with VHI. R R The BCM4414xG0F4440yzz can be simplified into the model shown in Figure 19. Vin VHI At no load: VLO = VHI • K VLO The relationship between VHI and VLO becomes: VLO = (VHI – IHI • R) • K In the presence of a load, VLO is represented by: VLO = VHI • K – ILO • RLO IHI – IHI_Q K VLO = VHI • K – ILO • R • K 2 (4) RLO represents the impedance of the BCM and is a function of the RDS_ON of the HI side and LO side MOSFETs, PC board resistance of HI side and LO side boards and the winding resistance of the power transformer. IHI_Q represents the HI side quiescent current of the BCM controller, gate drive circuitry and core losses. BCM® in a VIA™ Package Page 19 of 43 (5) Substituting the simplified version of Equation 4 (IHI_Q is assumed = 0A) into Equation 5 yields: (3) and ILO is represented by: ILO = V Vout LO Figure 20 — K = 1/16 BCM with series HI side resistor (2) VHI BCM SAC 1/16 KK == 1/32 (1) K represents the “turns ratio” of the BCM. Rearranging Eq (1): K = + – (6) This is similar in form to Equation 3, where RLO is used to represent the characteristic impedance of the BCM. However, in this case a real resistor, R, on the high voltage side of the BCM is effectively scaled by K 2 with respect to the low voltage side. Assuming that R = 1Ω, the effective R as seen from the low voltage side is 3.9mΩ, with K = 1/16. Rev 1.2 01/2018 BCM4414xG0F4440yzz A similar exercise can be performed with the addition of a capacitor or shunt impedance at the high voltage side of the BCM. A switch in series with VHI is added to the circuit. This is depicted in Figure 21. Low impedance is a key requirement for powering a high‑current, low-voltage load efficiently. A switching regulation stage should have minimal impedance while simultaneously providing appropriate filtering for any switched current. The use of a BCM between the regulation stage and the point of load provides a dual benefit of scaling down series impedance leading back to the source and scaling up shunt capacitance or energy storage as a function of its K factor squared. However, these benefits are not achieved if the series impedance of the BCM is too high. The impedance of the BCM must be low, i.e., well beyond the crossover frequency of the system. S VVin HI + – BCM SAC K= = 1/32 1/16 K C VVout LO A solution for keeping the impedance of the BCM low involves switching at a high frequency. This enables the use of small magnetic components because magnetizing currents remain low. Small magnetics mean small path lengths for turns. Use of low loss core material at high frequencies also reduces core losses. Figure 21 — BCM with HI side capacitor The two main terms of power loss in the BCM module are: A change in VHI with the switch closed would result in a change in capacitor current according to the following equation: dVHI IC (t) = C (7) dt nn Resistive loss (PR ): refers to the power loss across LO the BCM module modeled as pure resistive impedance. PDISSIPATED = PHI_NL + PRLO Assume that with the capacitor charged to VHI, the switch is opened and the capacitor is discharged through the idealized BCM. In this case, IC = ILO • K (8) ILO(t) = K2 • dVLO dt PLO_OUT = PHI_IN – PDISSIPATED = PHI_IN – PHI_NL – PRLO (11) The above relations can be combined to calculate the overall module efficiency: (9) The equation in terms of the LO side has yielded a K 2 scaling factor for C, specified in the denominator of the equation. A K factor less than unity results in an effectively larger capacitance on the low voltage side when expressed in terms of the high voltage side. With K = 1/16 as shown in Figure 21, C = 1µF would appear as C = 256µF when viewed from the low voltage side. η= = PLO_OUT PHI_IN Rev 1.2 01/2018 = PHI_IN – PHI_NL – PRLO PHI_IN VHI • IHI – PHI_NL – (ILO)2 • RLO = 1 – BCM® in a VIA™ Package Page 20 of 43 (10) Therefore, substituting Equation 1 and 8 into Equation 7 reveals: C nn No load power dissipation (PHI_NL): defined as the power used to power up the module with an enabled powertrain at no load. VHI • IHI ( ) PHI_NL + (ILO)2 • RLO VHI • IHI (12) BCM4414xG0F4440yzz Thermal Considerations θINT + TC_BOT – The VIA package provides effective conduction cooling from either of the two module surfaces. Heat may be removed from the top surface, the bottom surface or both. The extent to which these two surfaces are cooled is a key component for determining the maximum power that can be processed by a VIA, as can be seen from the specified thermal operating area in Figure 1. Since the VIA has a maximum internal temperature rating, it is necessary to estimate this temperature based on a system-level thermal solution. For this purpose, it is helpful to simplify the thermal solution into a roughly equivalent circuit where power dissipation is modeled as a current source, isothermal surface temperatures are represented as voltage sources and the thermal resistances are represented as resistors. Figure 22 shows the “thermal circuit” for the VIA module. s PDISS s Figure 23 — Single-sided cooling VIA thermal model n Double side cooling: while this option might bring limited advantage to the module internal components (given the surface-to-surface coupling provided), it might be appealing in cases where the external thermal system requires allocating power to two different elements, such as heatsinks with independent airflows or a combination of chassis/air cooling. + θINT_TOP TC_TOP – θHOU – PDISS θINT_BOT s Current Sharing TC_BOT + The performance of the BCM is based on efficient transfer of energy through a transformer without the need of closed loop control. For this reason, the transfer characteristic can be approximated by an ideal transformer with a positive temperature coefficient series resistance. s Figure 22 — Double-sided cooling VIA thermal model In this case, the internal power dissipation is PDISS, θINT_TOP and θINT_BOT are the thermal resistance characteristics of the VIA module and the top and bottom surface temperatures are represented as TC_TOP and TC_BOT. It is interesting to note that the package itself provides a high degree of thermal coupling between the top and bottom case surfaces (represented in the model by the resistor θHOU). This feature enables two main options regarding thermal designs: nn Single side cooling: the model of Figure 22 can be simplified by calculating the parallel resistor network and using one simple thermal resistance number and the internal power dissipation curves; an example for bottom side cooling only is shown in Figure 23. θINT = θINT_TOP + θHOU + θINT_BOT BCM® in a VIA™ Package Page 21 of 43 When multiple BCM modules of a given part number are connected in an array, they will inherently share the load current according to the equivalent impedance divider that the system implements from the power source to the point of load. Ensuring equal current sharing among modules requires that BCM array impedances be matched. Some general recommendations to achieve matched array impedances include: nn Dedicate common copper planes/wires within the PCB/Chassis to deliver and return the current to the modules. nn Provide as symmetric a PCB/Wiring layout as possible among modules In this case, θINT can be derived as follows: (θINT_TOP + θHOU) • θINT_BOT This type of characteristic is close to the impedance characteristic of a DC power distribution system both in dynamic (AC) behavior and for steady state (DC) operation. (13) For further details see AN:016 Using BCM Bus Converters in High Power Arrays. Rev 1.2 01/2018 BCM4414xG0F4440yzz Dielectric Withstand VHI ZHI_EQ1 BCM®1 ZLO_EQ1 R0_1 ZHI_EQ2 BCM®2 The chassis of the BCM in a VIA package is required to be connected to Protective Earth when installed in the end application and must satisfy the requirements of IEC 60950-1 for Class I products. VLO ZLO_EQ2 Summary R0_2 + DC The case is required to be connected to protective earth in the final installation. Load The construction of the VIA can be summarized by describing it as a “Class II” component installed in a “Class I” subassembly. ZHI_EQn BCM®n ChiP Isolation ZLO_EQn R0_n High voltage side Low voltage side Figure 24 — BCM module array SELV Fuse Selection In order to provide flexibility in configuring power systems, BCM in a VIA package modules are not internally fused. Input line fusing of BCM products is recommended at the system level to provide thermal protection in case of catastrophic failure. The fuse shall be selected by closely matching system requirements with the following characteristics: RI Figure 25 — ChiP™ before final assembly in the VIA nn Current rating (usually greater than maximum current of BCM module) nn Maximum voltage rating (usually greater than the maximum possible input voltage) HV VIA Isolation Drawing nn Ambient temperature nn Nominal melting I2t +HI +LO ChiP High voltage side nn Recommend fuse: see safety agency approvals (HI side) Low voltage side SELV VIA HI Side Circuit VIA LO Side Circuit -HI Reverse Operation -LO RI BCM modules are capable of reverse power operation. Once the unit is started, energy will be transferred from the low voltage side back to the high voltage side whenever the low side voltage exceeds VHI • K. The module will continue operation in this fashion as long as no faults occur. The BCM4414xG0F4440yzz has not been qualified for continuous operation in a reverse power condition. However, fault protections that help to protect the module in forward operation will also protect the module in reverse operation. BI FI Figure 26 — BCM in a VIA package after final assembly Transient operation in reverse is expected in cases where there is significant energy storage on the low voltage side and transient voltages appear on the high voltage side. BCM® in a VIA™ Package Page 22 of 43 PE Rev 1.2 01/2018 BCM4414xG0F4440yzz Filtering The BCM in a VIA package has built-in single stage EMI filtering located on the high voltage side. The integrated EMI filtering consists of a common mode choke and differential mode capacitors. However, it does not include Y2 capacitors for common mode filtering. Y2 common mode capacitors can be added externally on the high voltage side between +HI and PE (Case), and –HI and PE (Case) to meet certain EMI requirements. A typical test set-up block diagram for conducted emissions is shown in Figure 27. EMI Receiver DC Power Supply The integrated filtering reduces the voltage ripple on the high voltage side. External LO side filtering can be added as needed, with ceramic capacitance used as a LO side bypass for this purpose. VIA HI side and LO side voltage ranges shall not be exceeded. An internal overvoltage function prevents operation outside of the normal operating HI side range. However, the VIA is exposed to the applied voltage even when disabled, and must withstand it. External transient protection circuitry may be required to protect the VIA from overvoltage transients imposed by a system that would exceed maximum ratings. Total load capacitance at the LO side of the BCM shall not exceed the specified maximum to ensure correct operation in start up. Due to the wide bandwidth and small LO side impedance of the BCM, low frequency bypass capacitance and significant energy storage may be more densely and efficiently provided by adding capacitance at the HI side of the BCM. At frequencies less than 500kHz, the BCM appears as an impedance of RLO between the source and load. Within this frequency range, capacitance connected at the HI side appears as an effective scaled capacitance on the LO side per the relationship defined in Equation 14. CHI K2 (14) This enables a reduction in the size and number of capacitors used in a typical system. BCM® in a VIA™ Package Page 23 of 43 LISN LISN +HI +LO Single VIA BCM (DUT) –HI –LO Figure 27 — Typical test set up block diagram for Conducted Emissions The source response is generally the limiting factor in the overall system response, given the wide bandwidth of the BCM. Anomalies in the response of the source will appear at the LO side of the module multiplied by its K factor. CLO = Screen Room / Filters Rev 1.2 01/2018 Load BCM4414xG0F4440yzz System Diagram for PMBus™ Interface 5V EXT_BIAS BCM in a VIA Package SCL SCL SDA SDA SGND Host PMBus™ SGND ADDR The controller of the BCM in a VIA package is referenced to the low voltage side signal ground (SGND). The BCM in a VIA package provides the Host PMBus system with accurate telemetry monitoring and reporting, threshold and warning limits adjustment, in addition to corresponding status flags. The standalone BCM is periodically polled for status by the host PMBus. Direct communication to the BCM is enabled by a page command. For example, the page (0x00) prior to a telemetry inquiry points to the controller data and page (0x01) prior to a telemetry inquiry points to the BCM parameters. The BCM enables the PMBus compatible host interface with an operating bus speed of up to 400kHz. The BCM follows the PMBus command structure and specification. BCM® in a VIA™ Package Page 24 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz PMBus™ Interface Where: Refer to “PMBus Power System Management Protocol Specification Revision 1.2, Part I and II” for complete PMBus specifications details at http://pmbus.org. X, is a “real world” value in units (A, V, °C, s) Y, is a two’s complement integer received from the BCM controller m, b and R are two’s complement integers defined as follows: Device Address Command The PMBus address (ADDR Pin) should be set to one of the predetermined 16 possible addresses shown in the table below using a resistor between the ADDR pin and SGND pin. The BCM accepts only a fixed and persistent address and does not support SMBus address resolution protocol. At initial power-up, the BCM controller will sample the address pin voltage and will keep this address until device power is removed. Code m R b TON_DELAY 60h 1 3 0 READ_VIN 88h 1 1 0 READ_IIN 89h 1 3 0 READ_VOUT [d] 8Bh 1 1 0 READ_IOUT 8Ch 1 2 0 READ_TEMPERATURE_1 [e] 8Dh 1 0 0 READ_POUT 96h 1 0 0 ID Slave Address HEX Recommended Resistor R ADDR (Ω) 1 1010 000b 50h 487 MFR_VIN_MIN A0h 1 0 0 2 1010 001b 51h 1050 MFR_VIN_MAX A1h 1 0 0 3 1010 010b 52h 1870 MFR_VOUT_MIN A4h 1 0 0 4 1010 011b 53h 2800 MFR_VOUT_MAX A5h 1 0 0 5 1010 100b 54h 3920 MFR_IOUT_MAX A6h 1 0 0 6 1010 101b 55h 5230 MFR_POUT_MAX A7h 1 0 0 7 1010 110b 56h 6810 READ_K_FACTOR D1h 65536 0 0 8 1010 111b 57h 8870 READ_BCM_ROUT D4h 1 5 0 9 1011 000b 58h 11300 10 1011 001b 59h 14700 11 1011 010b 5Ah 19100 12 1011 011b 5Bh 25500 13 1011 100b 5Ch 35700 14 1011 101b 5Dh 53600 15 1011 110b 5Eh 97600 16 1011 111b 5Fh 316000 [d] Default READ LO side voltage returned when BCM unit is disabled = –300V. [e] No special formatting is required when lowering the supervisory limits and warnings. Reported DATA Formats The BCM controller employs a direct data format where all reported measurements are in Volts, Amperes, Degrees Celsius, or Seconds. The host uses the following PMBus specification to interpret received values metric prefixes. Note that the COEFFICIENTS command is not supported: X= ( 1 m ) • (Y • 10-R - b) BCM® in a VIA™ Package Page 25 of 43 Default READ Temperature returned when BCM unit is disabled = –273°C. Rev 1.2 01/2018 BCM4414xG0F4440yzz Supported Command List Command Function Default Data Content Data Bytes 1 PAGE 00h Access BCM stored information 00h OPERATION 01h Turn BCM on or off 80h 1 CLEAR_FAULTS 03h Clear all faults N/A None 19h PMBusTM key capabilities set by factory 20h 1 Overtemperature protection 64h 2 CAPABILITY OT_FAULT_LIMIT 4Fh [f] OT_WARN_LIMIT 51h [f] Overtemperature warning 64h 2 VIN_OV_FAULT_LIMIT 55h [f] High voltage side overvoltage protection 64h 2 VIN_OV_WARN_LIMIT 57h [f] High voltage side overvoltage warning 64h 2 IIN_OC_FAULT_LIMIT 5Bh [f] High voltage side overcurrent protection 64h 2 IIN_OC_WARN_LIMIT 5Dh [f] High voltage side overcurrent warning 64h 2 TON_DELAY 60h [f] Start up delay in addition to fixed delay 00h 2 STATUS_BYTE 78h Summary of faults 00h 1 STATUS_WORD 79h Summary of fault conditions 00h 2 STATUS_IOUT 7Bh Overcurrent fault status 00h 1 STATUS_INPUT 7Ch Overvoltage and undervoltage fault status 00h 1 STATUS_TEMPERATURE 7Dh Overtemperature and undertemperature fault status 00h 1 STATUS_CML 7Eh PMBus communication fault 00h 1 STATUS_MFR_SPECIFIC 80h Other BCM status indicator 00h 1 READ_VIN 88h Reads HI side voltage FFFFh 2 READ_IIN 89h Reads HI side current FFFFh 2 READ_VOUT 8Bh Reads LO side voltage FFFFh 2 READ_IOUT 8Ch Reads LO side current FFFFh 2 READ_TEMPERATURE_1 8Dh Reads internal temperature FFFFh 2 READ_POUT 96h Reads LO side power FFFFh 2 PMBUS_REVISION 98h PMBus compatible revision 22h 1 MFR_ID 99h BCM controller ID “VI” 2 MFR_MODEL 9Ah Internal controller or BCM model Part Number 18 MFR_REVISION 9Bh Internal controller or BCM revision FW and HW revision 18 MFR_LOCATION 9Ch Internal controller or BCM factory location “AP” 2 MFR_DATE 9Dh Internal controller or BCM manufacturing date MFR_SERIAL 9Eh Internal controller or BCM serial number MFR_VIN_MIN A0h MFR_VIN_MAX A1h MFR_VOUT_MIN “YYWW” 4 Serial Number 16 Minimum rated high side voltage Varies per BCM 2 Maximum rated high side voltage Varies per BCM 2 A4h Minimum rated low side voltage Varies per BCM 2 MFR_VOUT_MAX A5h Maximum rated low side voltage Varies per BCM 2 MFR_IOUT_MAX A6h Maximum rated low side current Varies per BCM 2 MFR_POUT_MAX A7h Maximum rated low side power Varies per BCM 2 READ_K_FACTOR D1h Reads K factor Varies per BCM 2 READ_BCM_ROUT D4h Reads low voltage side output resistance Varies per BCM 2 646464646464h 6 00h 2 SET_ALL_THRESHOLDS DISABLE_FAULT [f] Code D5h [f] Set supervisory warning and protection thresholds D7h [f] Disable overvoltage, overcurrent or undervoltage supervisory faults The BCM must be in a disabled state with VHI < VHI_UVLO– and VDDB applied during a write message. BCM® in a VIA™ Package Page 26 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz Command Structure Overview Write Byte protocol: The Host always initiates PMBus™ communication with a START bit. All messages are terminated by the Host with a STOP bit. In a write message, the master sends the slave device address followed by a write bit. Once the slave acknowledges, the master proceeds with the command code and then similarly the data byte. 1 7 1 1 S Slave Address Wr A x=0 x=0 S Start Condition Sr Repeated start Condition Rd Read Wr Write 8 Command Code 1 8 1 1 A Data Byte A P x=0 x=0 X Indicated that field is required to have the value of x A Acknowledge (bit may be 0 for an ACK or 1 for a NACK) P Stop Condition From Master to Slave From Slave to Master … Continued next line Figure 1 — PAGE COMMAND (00h), WRITE BYTE PROTOCOL Read Byte protocol: A Read message begins by first sending a Write Command, followed by a REPEATED START Bit and a slave Address. After receiving the READ bit, the BCM controller begins transmission of the Data responding to the Command. Once the Host receives the requested Data, it terminates the message with a NACK preceding a stop condition signifying the end of a read transfer. 1 7 1 1 S Slave Address Wr A x=0 x=0 8 Command Code 1 1 7 A Sr Slave Address x=0 1 1 Rd A x=1 x=0 Figure 2 — ON_OFF_CONFIG COMMAND (02h), READ BYTE PROTOCOL BCM® in a VIA™ Package Page 27 of 43 Rev 1.2 01/2018 8 Data Byte 1 1 A P x=1 BCM4414xG0F4440yzz Write Word protocol: When transmitting a word, the lowest order byte leads the highest order byte. Furthermore, when transmitting a Byte, the least significant bit (LSB) is sent last. Refer to System Management Bus (SMBus) specification version 2.0 for more details. Note: Extended command and Packet Error Checking Protocols are not supported. 1 7 1 1 S Slave Address Wr A x=0 x=0 8 1 8 A Command Code 1 Data Byte Low 8 A x=0 Data Byte High x=0 1 1 A P x=0 Figure 3 — TON_DELAY COMMAND (D6h)_WRITE WORD PROTOCOL Read Word protocol: 1 7 1 1 S Slave Address Wr A x=0 x=0 8 1 Command Code 1 7 A Sr Slave Address x=0 1 1 Rd A x=1 x=0 8 1 Data Byte Low A x=0 Figure 4 — MFR_VIN_MIN COMMAND (88h)_READ WORD PROTOCOL Write Block protocol: 1 7 1 1 S Slave Address Wr A x=0 x=0 8 Data Byte 2 1 A x=0 ... ... ... 8 1 8 Byte Count = N A Command Code x=0 8 Data Byte N 1 A 8 Data Byte 1 x=0 1 1 A P x=0 Figure 5 — SET_ALL_THRESHOLDS COMMAND (D5h)_WRITE BLOCK PROTOCOL BCM® in a VIA™ Package Page 28 of 43 Rev 1.2 01/2018 1 A x=0 ... 8 Data Byte High 1 1 A P x=1 BCM4414xG0F4440yzz Read Block protocol: 1 7 1 1 S Slave Address Wr A x=0 x=0 1 8 Data Byte 1 8 1 7 x=0 8 A 1 A Sr Slave Address Command Code 1 Data Byte 2 A x=0 x=0 ... ... ... 8 Data Byte N 1 1 Rd A x=1 x=0 1 1 A P 8 1 Data Byte = N A x=0 x=1 Figure 6 — SET_ALL_THRESHOLDS COMMAND (D5h)_READ BLOCK PROTOCOL Write Group Command protocol: Note that only one command per device is allowed in a group command. 1 7 1 1 S Slave Address Wr A Command Code A First Device x=0 x=0 First Command x=0 1 7 Sr Slave Address Second Device 1 7 Sr Slave Address Nth Device 8 8 1 1 1 Wr A Command Code A x=0 x=0 Second Command x=0 8 8 Data Byte Low 1 1 1 Wr A Command Code A x=0 x=0 Nth Command x=0 8 Data Byte Low 1 8 Data Byte Low 1 8 Data Byte High A x=0 One or more Data Bytes x=0 1 8 Data Byte High A x=0 One or more Data Bytes x=0 1 8 ... 1 A Data Byte High A x=0 One or more Data Bytes x=0 Rev 1.2 01/2018 ... 1 A Figure 7 — DISABLE_FAULT COMMAND (D7h)_WRITE BCM® in a VIA™ Package Page 29 of 43 1 A P ... BCM4414xG0F4440yzz Supported Commands Transaction Type Page Command (00h) A direct communication to the BCM controller and a simulated communication to non-PMBus™ devices is enabled by a page command. Supported command access privileges with a pre‑selected PAGE are defined in the following table. Deviation from this table generates a communication error in STATUS_CML register. The page command data byte of 00h prior to a command call will address the BCM controller specific data and a page data byte of 01h would broadcast to the BCM. The value of the Data Byte corresponds to the pin name trailing number with the exception of 00h and FFh. Data Byte Command Code PAGE Data Byte Access Type 00h 01h PAGE 00h R/W R/W OPERATION 01h R R/W CLEAR_FAULTS 03h W W CAPABILITY 19h R Description 00h BCM controller 01h BCM OPERATION Command (01h) The OPERATION command can be used to turn on and off the connected BCM. OT_FAULT_LIMIT 4Fh R/W OT_WARN_LIMIT 51h R/W VIN_OV_FAULT_LIMIT 55h R/W VIN_OV_WARN_LIMIT 57h R/W IIN_OC_FAULT_LIMIT 5Bh R/W IIN_OC_WARN_LIMIT 5Dh R/W TON_DELAY 60h R/W STATUS_BYTE 78h R/W STATUS_WORD 79h R R STATUS_IOUT 7Bh R R/W STATUS_INPUT 7Ch R R/W 7 6 5 4 3 2 1 0 STATUS_TEMPERATURE 7Dh R R/W 1 0 0 0 0 0 0 0 STATUS_CML 7Eh R/W STATUS_MFR_SPECIFIC 80h R READ_VIN 88h READ_IIN 89h READ_VOUT 8Bh READ_IOUT 8Ch R R READ_TEMPERATURE_1 8Dh R R READ_POUT 96h R R PMBUS_REVISION 98h R MFR_ID 99h R MFR_MODEL 9Ah R R MFR_REVISION 9Bh R R MFR_LOCATION 9Ch R R MFR_DATE 9Dh R R MFR_SERIAL 9Eh R R MFR_VIN_MIN A0h R R MFR_VIN_MAX A1h R R MFR_VOUT_MIN A4h R R MFR_VOUT_MAX A5h R R MFR_IOUT_MAX A6h R R MFR_POUT_MAX A7h R R READ_K_FACTOR D1h READ_BCM_ROUT D4h R SET_ALL_THRESHOLDS D5h R/W DISABLE_FAULT D7h R/W BCM® in a VIA™ Package Page 30 of 43 Unit is On when asserted (default) Reserved R R/W R R If synchronous start up is required in the system, it is recommended to use the command from host PMBus in order to achieve simultaneous array start up. R R b This command accepts only two data values: 00h and 80h. If any other value is sent the command will be rejected and a CML Data error will result. R Rev 1.2 01/2018 BCM4414xG0F4440yzz CLEAR_FAULTS Command (03h) OT_FAULT_LIMIT Command (4Fh), This command clears all status bits that have been previously set. Persistent or active faults are re-asserted again once cleared. All faults are latched once asserted in the BCM controller. Registered faults will not be cleared when shutting down the BCM powertrain by recycling the BCM high side voltage or sending the OPERATION command. OT_WARN_ LIMIT Command (51h), VIN_OV_FAULT_ LIMIT Command (55h), VIN_OV_WARN_ LIMIT Command (57h), IIN_OC_FAULT_ LIMIT Command (5Bh), IIN_OC_WARN_ LIMIT Command (5Dh) CAPABILITY Command (19h) The values of these registers are set in non-volatile memory and can only be written when the BCM is disabled. Packet Error Checking is not supported Maximum supported bus speed is 400kHz The Device does not have SMBALERT# pin and does not support the SMBus Alert Response protocol Reserved 7 6 5 4 3 2 1 0 0 0 1 0 0 0 0 0 b The BCM controller returns a default value of 20h. This value indicates that the PMBus™ frequency supported is up to 400kHz and that both Packet Error Checking (PEC) and SMBALERT# are not supported. The values of the above mentioned faults and warnings are set by default to 100% of the respective BCM model supervisory limits. However, these limits can be set to a lower value. For example: In order for a limit percentage to be set to 80%, one would send a write command with a (50h) Data Word. Any values outside the range of (00h – 64h) sent by a host will be rejected, will not override the currently stored value and will set the Unsupported Data bit in STATUS_CML. The SET_ALL_THRESHOLDS COMMAND (D5h) combines in one block overtemperature fault and warning limits, VHI overvoltage fault and warning limits as well as ILO overcurrent fault and warning limits. A delay prior to a read command of up to 200ms following a write of new value is required. The VIN_UV_WARN_LIMIT (58h) and VIN_UV_FAULT_LIMIT (59h) are set by the factory and cannot be changed by the host. However, a host can disable the undervoltage setting using the DISABLE_FAULT COMMAND (D7h). All FAULT_RESPONSE commands are unsupported. The BCM powertrain supervisory limits and powertrain protection will behave as described in the Electrical Specifications. In general, once a fault is detected, the BCM powertrain will shut down and attempt to auto-restart after a predetermined delay. TON_DELAY Command (60h) The value of this register word is set in non-volatile memory and can only be written when the BCM is disabled. The maximum possible delay is 100ms. Default value is set to (00h). The reported value can be interpreted using the following equation. TON_DELAYACTUAL = tREPORTED • 10 -3(s) Staggering start up in an array is possible with the TON_DELAY Command. This delay will be in addition to any start up delay inherent in the BCM module. For example: start up delay from application of VHI is typically 20ms. When TON_DELAY is greater than zero, the set delay will be added to it. BCM® in a VIA™ Package Page 31 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz STATUS_BYTE (78h) and STATUS_WORD (79h) STATUS_WORD High Byte Low Byte STATUS_BYTE UNIT IS BUSY Not Supported: UNKNOWN FAULT OR WARNING UNIT IS OFF Not Supported: OTHER Not Supported: FAN FAULT OR WARNING Not Supported: VOUT_OV_FAULT POWER_GOOD Negated* IOUT_OC_FAULT VIN_UV_FAULT STATUS_MFR_SPECIFIC TEMPERATURE FAULT OR WARNING INPUT FAULT OR WARNING PMBusTM COMMUNCATION EVENT IOUT/POUT FAULT OR WARNING Not Supported: VOUT FAULT OR WARNING NONE OF THE ABOVE 7 6 5 4 3 2 1 0 7 0 1 1 1 1 0 0 0 1 6 1 5 0 4 1 3 2 1 1 1 0 1 0 b * equal to POWER_GOOD# All fault or warning flags, if set, will remain asserted until cleared by the host or once the BCM and VDDB power is removed. This includes undervoltage fault, overvoltage fault, overvoltage warning, overcurrent warning, overtemperature fault, overtemperature warning, undertemperature fault, reverse operation, communication faults and analog controller shutdown fault. If the BCM controller is powered through VDDB, it will retain the last telemetry data and this information will be available to the user via a PMBus Status request. This is in agreement with the PMBus standard, which requires that status bits remain set until specifically cleared. Note that in the case where the BCM VHIis lost, the status will always indicate an undervoltage fault, in addition to any other fault that occurred. Asserted status bits in all status registers, with the exception of STATUS_WORD and STATUS_BYTE, can be individually cleared. This is done by sending a data byte with one in the bit position corresponding to the intended warning or fault to be cleared. Refer to the PMBus™ Power System Management Protocol Specification – Part II – Revision 1.2 for details. NONE OF THE ABOVE bit will be asserted if either the STATUS_MFR_SPECIFIC (80h) or the High Byte of the STATUS WORD is set. STATUS_IOUT (7Bh) The POWER_GOOD# bit reflects the state of the device and does not reflect the state of the POWER_GOOD# signal limits. The POWER_GOOD_ON COMMAND (5Eh) and POWER_GOOD_OFF COMMAND (5Fh) are not supported. The POWER_GOOD# bit is set, when the BCM is not in the active state, to indicate that the powertrain is inactive and not switching. The POWER_GOOD# bit is cleared, when the BCM is in the active state, 5ms after the powertrain is activated allowing for soft start to elapse. POWER_GOOD# and OFF bits cannot be cleared as they always reflect the current state of the device. IOUT_OC_FAULT Not Supported: IOUT_OC_LV_FAULT IOUT_OC_WARNING Not Supported: IOUT_UC_FAULT Not Supported: Current Share Fault Not Supported: In Power Limiting Mode Not Supported: POUT_OP_FAULT Not Supported: POUT_OP_WARNING The Busy bit can be cleared using CLEAR_ALL Command (03h) or by writing either data value (40h, 80h) to PAGE (00h) using the STATUS_BYTE (78h). Fault reporting, such as SMBALERT# signal output, and host notification by temporarily acquiring bus master status is not supported. BCM® in a VIA™ Package Page 32 of 43 7 6 5 4 3 2 1 0 1 0 0 1 0 0 0 0 b Unsupported bits are indicated above. A one indicates a fault. Rev 1.2 01/2018 BCM4414xG0F4440yzz STATUS_INPUT (7Ch) STATUS_MFR_SPECIFIC (80h) Reserved VIN_OV_FAULT PAGE Data Byte = (01h) Reserved VIN_OV_WARNING Reserved Not Supported: VIN_UV_WARNING Reserved VIN_UV_FAULT Not Supported: Unit Off For Insufficient Input Voltage Reserved BCM UART CML Not Supported: IIN_OC_FAULT Hardware Protections Shutdown Fault Not Supported: IIN_OC_WARNING BCM Reverse Operation Not Supported: PIN_OP_WARNING 7 6 5 4 3 2 1 0 1 1 0 1 0 0 0 0 b Unsupported bits are indicated above. A one indicates a fault. 7 6 5 4 3 2 1 0 0 0 0 0 0 1 1 1 b The reverse operation bit, if asserted, indicates that the BCM is processing current in reverse. Reverse current reported value is not supported. STATUS_TEMPERATURE (7Dh) The BCM has hardware protections and supervisory limits. The hardware protections provide an additional layer of protection and have the fastest response time. The Hardware Protections Shutdown Fault, when asserted, indicates that at least one of the powertrain protection faults is triggered. This fault will also be asserted if a disabled fault event occurs after asserting any bit using the DISABLE_FAULTS COMMAND. OT_FAULT OT_WARNING Not Supported: UT_WARNING UT_FAULT Reserved The BCM UART is designed to operate with the controller UART. If the BCM UART CML is asserted, it may indicate a hardware or connection issue between both devices. Reserved Reserved Reserved Reserved 7 6 5 4 3 2 1 0 1 1 0 1 0 0 0 0 PAGE Data Byte = (00h) Reserved Reserved b BCM at PAGE (01h) is present Unsupported bits are indicated above. A one indicates a fault. Reserved STATUS_CML (7Eh) BCM UART CML Hardware Protections Shutdown Fault Invalid Or Unsupported Command Received BCM Reverse Operation Invalid Or Unsupported Data Received Not Supported: Packet Error Check Failed Not Supported: Memory Fault Detected 7 6 5 4 3 2 1 0 0 0 0 0 0 0 0 0 b Not Supported: Processor Fault Detected When the PAGE COMMAND (00h) data byte is equal to (00h), the BCM Reverse operation, Analog Controller Shutdown Fault, and BCM UART CML bit will return the result of the active BCM. The BCM UART CML will also be asserted if the active BCM stops responding. The BCM must communicate at least once to the internal controller in order to trigger this FAULT. The BCM UART CML can be cleared using the PAGE (00h) CLEAR_ FAULTS (03h) Command. Reserved Other Communication Faults Not Supported: Other Memory Or Logic Fault 7 6 5 4 3 2 1 0 1 1 0 0 0 0 1 0 b Unsupported bits are indicated above. A one indicates a fault. The STATUS_CML data byte will be asserted when an unsupported PMBus™ command or data or other communication fault occurs. BCM® in a VIA™ Package Page 33 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz READ_VIN Command (88h) READ_POUT Command (96h) If PAGE data byte is equal to (01h), command will return the BCM’s HI side voltage in the following format: If PAGE data byte is equal to (01h), command will return the BCM’s LO side power in the following format: PLO_ACTUAL = PLO_REPORTED (W) VHI_ACTUAL = VHI_REPORTED • 10 -1(V) If PAGE data byte is equal to (00h), command will also return the BCM’s LO side power. READ_IIN Command (89h) If PAGE data byte is equal to (01h), command will return the BCM’s HI side current in the following format: IHI_ACTUAL = IHI_REPORTED • 10 -3(A) If PAGE data byte is equal (00h), command will also return the BCM’s HI side current. READ_VOUT Command (8Bh) If PAGE data byte is equal to (01h), command will return the BCM’s LO side voltage in the following format: VLO_ACTUAL = VLO_REPORTED • 10 -1(V) MFR_VIN_MIN Command (A0h), MFR_VIN_MAX Command (A1h), MFR_VOUT_MIN Command (A4h), MFR_VOUT_MAX Command (A5h), MFR_IOUT_MAX Command (A6h), MFR_POUT_MAX Command (A7h) These values are set by the factory and indicate the device HI side/LO side voltage and LO side current range and LO side power capacity. If the PAGE data byte is equal to (00h – 01h),commands report the rated BCM HI side voltage minimum and maximum in Volts, LO side voltage minimum and maximum in Volts, LO side current maximum in Amperes and LO side power maximum in Watts. READ_IOUT Command (8Ch) If PAGE data byte is equal to (01h), command will return the BCM’s LO side current in the following format: ILO_ACTUAL = ILO_REPORTED • 10 -2(A) If PAGE data byte is equal (00h), command will also return the BCM’s LO side current. READ_TEMPERATURE_1 Command (8Dh) If PAGE data byte is equal to (01h), command will return the BCM’s temperature in the following format: TACTUAL = ±TREPORTED (°C) If PAGE data byte is equal (00h), command will also return the BCM’s temperature BCM® in a VIA™ Package Page 34 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz READ_K_FACTOR Command (D1h) DISABLE_FAULT Command (D7h) If PAGE data byte is equal to (01h), command will return the BCM’s K factor in the following format: DISABLE_FAULT MSB LSB K_FACTORACTUAL = K_FACTORREPORTED • 2 -16(V/V) Reserved Reserved Reserved Reserved IOUT_OC_FAULT Reserved The K factor is defined in the BCM to represent the ratio of the transformer winding and hence is equal to VLO / VHI. Reserved Reserved VIN_OV_FAULT Reserved Reserved READ_BCM_ROUT Command (D4h) Reserved VIN_UV_FAULT Reserved Reserved If PAGE data byte is equal to (01h), command will return the BCM’s LO side resistance in the following format: BCM_RLO_ACTUAL = BCM_RLO_REPORTED • 10 -5(Ω) Reserved 7 6 5 4 3 2 1 0 0 1 0 0 0 0 0 0 7 0 6 0 5 1 4 0 3 1 2 0 1 0 0 0 b Unsupported bits are indicated above. A one indicates that the supervisory fault associated with the asserted bit is disabled. SET_ALL_THRESHOLDS Command (D5h) The values of this register block are set in non-volatile memory and can only be written when the BCM is disabled. SET_ALL_THRESHOLDS_BLOCK (6 Bytes) This command allows the host to disable the supervisory faults and respective statuses. It does not disable the powertrain analog protections or warnings with respect to the set limits in the SET_ALL_THRESHOLDS Command. IOUT_OC_WARN_ LIMIT IOUT_OC_FAULT_ LIMIT VIN_OV_WARN_ LIMIT The HI side undervoltage can only be disabled to a pre-set low limit as specified in the Monitored Telemetry Functional Reporting Range. VIN_OV_FAULT_ LIMIT OT_WARN_LIMIT OT_FAULT_LIMIT 5 4 3 2 1 0 64 64 64 64 64 64 h The values of this register block are set in non-volatile memory and can only be written when the BCM is disabled. This command provides a convenient way to configure all of the limits, or any combination of limits described previously using one command. VHI overvoltage, overcurrent and overtemperature values are all set to 100% of the specified supervisory limits by default and can only be set to a lower percentage. To leave a particular threshold unchanged, set the corresponding threshold data byte to a value greater than (64h). BCM® in a VIA™ Package Page 35 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz The BCM Controller Implementation vs. PMBus™ Specification Rev 1.2 3. The unsupported PMBus command code response as described in the Fault Management and Reporting: n Deviations from the PMBus specification: The BCM controller is an I2C™ compliant, SMBus™ compatible device and PMBus command compliant device. This section denotes some deviation, perceived as differences from the PMBus Part I and Part II specification Rev 1.2. a. PMBus section 10.2.5.3, exceptions • The busy bit of the STATUS_BYTE as implemented can be cleared (80h). In order to maintain compatibility with the specification, (40h) can also be used. 1. The PMBus interface meets all Part I and II PMBus specification requirements with the following differences to the transport requirement. n Manufacturer Implementation of the PMBus Spec: a. PMBus section 10.5, setting the response to a detected fault condition Unmet DC parameter Implementation vs SMBus™ spec Symbol VIL [a] VIH [a] ILEAK_PIN [a] [b] [b] Parameter PMBus Interface SMBus Rev 2.0 Units • All powertrain responses are pre-set and cannot be changed. b. PMBus section 10.6, reporting faults and warnings to the Host Min Max Min Max Input Low Voltage – 0.99 – 0.8 V Input High Voltage 2.31 – 2.1 VVDD_IN V 10 22 – ±5 µA Input Leakage per Pin • VVDD_IN = 3.3V VBUS = 5V SMBALERT# signal and Direct PMBus Device to Host Communication are not supported. However, the PMBus interface will set the corresponding fault status bits and will wait for the host to poll. c. PMBus section 10.7, clearing a shutdown due to a fault 2. The BCM accepts 38 PMBus command codes. Implemented commands execute functions as described in the PMBus specification. • There is no RESET pin or EN pin in the BCM. Cycling power to the BCM will not clear a BCM Shutdown. The BCM will clear itself once the fault condition is removed. d. PMBus Section 10.8.1, corrupted data transmission faults: n Deviations from the PMBus specification: a. Section 15, fault related commands • Packet error checking is not supported. • The limits and Warnings unit is implemented as a percentage (%) a range from decimal (0 – 100) of the factory set limits. Data Transmission Faults Implementation This section describes data transmission faults as implemented in the BCM controller. Response to Host Section Description NAK FFh STATUS_BYTE CML STATUS_CML Other Fault 10.8.1 Corrupted data 10.8.2 Sending too few bits X X 10.8.3 Reading too few bits X X 10.8.4 Host sends or reads too few bytes X X 10.8.5 Host sends too many bytes 10.8.6 Reading too many bytes 10.8.7 Device busy BCM® in a VIA™ Package Page 36 of 43 Unsupported Data Notes No response; PEC not supported X X X X X X X Device will ACK own address BUSY bit in STATUS_BYTE even if STATUS_WORD is set X Rev 1.2 01/2018 BCM4414xG0F4440yzz Data Content Faults Implementation This section describes data content fault as implemented in the BCM controller. Response Section Description to Host STATUS_BYTE STATUS_CML NAK CML Other Fault X Unsupported Command Unsupported Data 10.9.1 Improperly set read bit in the address byte X X 10.9.2 Unsupported command code X X 10.9.3 Invalid or unsupported data X X 10.9.4 Data out of range X X 10.9.5 Reserved bits BCM® in a VIA™ Package Page 37 of 43 Notes X No response; not a fault Rev 1.2 01/2018 BCM® in a VIA™ Package Page 38 of 43 Rev 1.2 01/2018 DIM 'B' 1.718 [43.625] 1.757 [44.625] 1.02 [25.96] 1.02 [25.96] 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 2.17 [55.12] 3814 BCM –OUT RETURN TO CASE 4414 BCM 4414 BCM –OUT RETURN TO CASE 4414 UHV BCM 4414 PFM 4414 PFM 3kV 4914 PFM 1.757 [44.625] 1.658 [42.110] 1.277 [32.430] 1.757 [44.625] 1.277 [32.430] 1.277 [32.430] 1.150 [29.200] 1.61 [40.93] 3714 DCM 3814 NBM –OUT RETURN TO CASE DIM ‘B’ .788 [20.005] DIM ‘A’ 1.61 [40.93] .010 [.254] 4.91 [124.75] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 3.76 [95.59] 3.76 [95.59] 3.75 [95.13] 3.38 [85.93] DIM ‘C’ DIM 'C' 86(7<&2/8*25 (48,9)25,1387&211(&7,21 $//352'8&76 3414 DCM 2 1 DIM 'A' PRODUCT .37±.015 9.40±.381 .11 2.90 1.171 29.750 INPUT INSERT (41816) TO BE REMOVED PRIOR TO USE 4 3 5(' )RUFKDVVLVPRXQWPRGHOV9LFRUSDUWQXPEHU ZLOOEHQHHGHGIRUDSSOLFDWLRQVUHTXLULQJWKHXVHRIVLJQDOSLQV 23.98 609.14 USE TYCO LUG #696049-1 OR EQUIVALENT FOR PRODUCTS WITH - OUT RETURN TO CASE, USE TYCO LUG #2-36161-6 OR EQUIVALENT FOR ALL OTHER PRODUCTS. OUTPUT INSERT (41817) TO BE REMOVED PRIOR TO USE 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 .15 3.86 THRU TYP 1.40 35.54 BCM4414xG0F4440yzz BCM in VIA Package Chassis (Lug) Mount Package Mechanical Drawing BCM® in a VIA™ Package Page 39 of 43 Rev 1.2 01/2018 10 11 1 2 BOTTOM SIDE TOP VIEW (COMPONENT SIDE) 13 12 1.61 [40.93] 1.61 [40.93] 1.65 [41.93] 1.61 [40.93] 1.61 [40.93] 2.17 [55.12] 3414 DCM 3714 DCM 4414 BCM 4414 UHV BCM 4414 PFM 4414 PFM 3kV 4914 PFM 4 3 DIM 'A' 1.61 [40.93] PRODUCT DIM 'B' 1.757 [44.625] 1.658 [42.110] 1.757 [44.625] 1.718 [43.625] 1.757 [44.625] 1.150 [29.200] .788 [20.005] DIM 'C' DIM 'D' 4.517 [114.741] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.350 [85.092] 2.988 [75.897] DIM 'E' 5.00 [126.96] 4.44 [112.76] 4.44 [112.76] 4.44 [112.76] 4.44 [112.76] 3.83 [97.34] 3.47 [88.14] DIM 'F' 1.999 [50.777] 1.439 [36.554] 1.439 [36.554] 1.479 [37.554] 1.439 [36.554] 1.439 [36.554] 1.439 [36.554] 5 6 7 8 9 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 4.91 [124.75] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 3.75 [95.13] 3.38 [85.93] DIM 'G' 4.780 [121.430] 4.221 [107.206] 4.221 [107.206] 4.221 [107.206] 4.221 [107.206] 3.613 [91.781] 3.251 [82.586] BCM4414xG0F4440yzz BCM in VIA Package PCB (Board) Mount Package Mechanical Drawing BCM® in a VIA™ Package Page 40 of 43 Rev 1.2 01/2018 DIM 'A' 1.61 [40.93] 1.61 [40.93] 1.61 [40.93] 1.65 [41.93] 1.61 [40.93] 1.61 [40.93] 2.17 [55.12] PRODUCT 3414 DCM 3714 DCM 4414 BCM 4414 UHV BCM 4414 PFM 4414 PFM 3kV 4914 PFM 1.757 [44.625] 1.658 [42.110] 1.757 [44.625] 1.718 [43.625] 1.757 [44.625] 1.150 [29.200] .788 [20.005] DIM 'B' 1 2 4.91 [124.75] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 4.35 [110.55] 3.75 [95.13] 3.38 [85.93] DIM 'C' 4.517 [114.741] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.957 [100.517] 3.350 [85.092] 2.988 [75.897] DIM 'D' 5.00 [126.96] 4.44 [112.76] 4.44 [112.76] 4.44 [112.76] 4.44 [112.76] 3.83 [97.34] 3.47 [88.14] DIM 'E' 1.999 [50.777] 1.439 [36.554] 1.439 [36.554] 1.479 [37.554] 1.439 [36.554] 1.439 [36.554] 1.439 [36.554] DIM 'F' 4.780 [121.430] 4.221 [107.206] 4.221 [107.206] 4.221 [107.206] 4.221 [107.206] 3.613 [91.781] 3.251 [82.586] DIM 'G' RECOMMENED HOLE PATTERN 10 11 12 13 9 DETAIL A 5 6 7 8 3 4 SEE DETAIL 'A' 6HH3LQ&RQILJXUDWLRQDQG3LQ'HVFULSWLRQVHFWLRQVIRUSLQGHVLJQDWLRQV 8QOHVVRWKHUZLVHVSHFLILHGGLPHQVLRQVDUH,QFK>PP@ 127(6 BCM4414xG0F4440yzz BCM in VIA Package PCB (Board) Mount Package Recommended Hole Pattern BCM4414xG0F4440yzz .020±.005 .500±.127 NOMINAL TIM THICKNESS 1.26 32.00 NOTES: 1- RoHS COMPLIANT PER CST-0001 LATEST REVISION. 2- MATERIAL: BERGQUIST GAP PAD 5000 S35. 3- NOMINAL THICKNESS .020 [.500] EXCLUSIVE OF LINER 4- PART IS KISS CUT AND SUPPLIED WITH A REMOVABLE PROTECTIVE LINER ON BOTH SIDES. 5- LINEAR TOLERANCE: ±.02 [.51] 1.54 39.12 .14 3.56 .60 15.24 (2) PL. 2.13 54.15 FULL R TYP 4.76 120.79 .20 5.00 (4) PL. 1.72 43.64 1.17 29.72 .04 1.14 4414 UHV VIA BCM TIM PAD Mechanical Drawing In chassis-mount applications, an insulation layer of Gap Pad TIM is necessary to meet the creepage requirements from the high voltage side terminals to the case. Vicor part number 45766 is the TIM Pad for 4414 UHV VIA BCM to meet the creepage and is placed between the UHV VIA BCM and chassis. BCM® in a VIA™ Package Page 41 of 43 Rev 1.2 01/2018 BCM4414xG0F4440yzz Revision History Revision Date 1.0 07/05/17 Initial release 1.1 10/06/17 Updated agency approvals Updated TIM pad mechamical drawing 1.2 01/16/18 Updated monitored telemetry technical information Updated mechanical drawings BCM® in a VIA™ Package Page 42 of 43 Description Page Number(s) n/a Rev 1.2 01/2018 1, 18 41 10 38 – 40 BCM4414xG0F4440yzz Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems. Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed. Specifications are subject to change without notice. Visit http://www.vicorpower.com/dc-dc/isolated-fixed-ratio/hv-bus-converter-module for the latest product information. Vicor’s Standard Terms and Conditions and Product Warranty All sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request. Life Support Policy VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages. Intellectual Property Notice Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department. The products described on this data sheet are protected by the following U.S. Patents Numbers: Patents Pending. Contact Us: http://www.vicorpower.com/contact-us Vicor Corporation 25 Frontage Road Andover, MA, USA 01810 Tel: 800-735-6200 Fax: 978-475-6715 www.vicorpower.com email Customer Service: [email protected] Technical Support: [email protected] ©2017 – 2018 Vicor Corporation. All rights reserved. The Vicor name is a registered trademark of Vicor Corporation. The PMBus™ name, SMIF, Inc. and logo are trademarks of SMIF, Inc. I2C™ is a trademark of NXP Semiconductor All other trademarks, product names, logos and brands are property of their respective owners. BCM® in a VIA™ Package Page 43 of 43 Rev 1.2 01/2018