7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER C C FINE CRIMP HEIGHT ADJUST SET UP GAUGE 2119599-2 CRIMP TOOLING KIT - SMART APPLICATOR 2161326-1 - SMART APPLICATOR 4 MECHANICAL FEED PNEUMATIC FEED - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - - 1901697-1 2063961-1 1901697-1 - 2063961-1 2119792-2 - - 2119641-1 - 2.54 mm [.100] 8- 2150261 -4 - - 8- 2150261 -5 5-18022-5 8- 2150261 -5 8- 2150261 -4 5-18022-5 - - - - - 2119653-1 - - 2119653-1 2119641-1 - - - - 2168400-7 2168400-7 - - - - (QUANTITY 2) - 2063440-1 - - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH n 3.70-4.30 mm [.146-.167 IN] TERMINAL APPLICATION SPECIFICATION 114-20021 - INSULATION DIAMETER RANGE 1.40-2.30 mm [.055-.091 IN] - - - - TERMINALS APPLIED TE TERMINAL 160864-1 160864-5 WIRE SIZE 1.00mm2 0.85mm2 0.75mm2 0.70mm2 0.50mm2 B 6 .110 SERIES FASTIN-ON RECEPTACLE TERMINAL NAME: 6 TE TERMINAL C1__DWG_PN_1_0 160864-2 160864-6 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 160864-3 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.19+/-0.05 [.047+/-.002] 1.17+/-0.05 [.046+/-.002] 1.14+/-0.05 [.045+/-.002] 1.04+/-0.05 [.041+/-.002] RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY C1__DWG_PN_4_0 160864-4 C1__DWG_PN_4_1 C1__DWG_PN_2_2 1.27+/-0.05 [.050+/-.002] 1 TE TERMINAL C1__DWG_PN_3_1 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 9 5.9 W1__DWG_CRIMP_HT_1 W1__FA_SETTING_1 6.8 W1__DWG_CRIMP_HT_2 W1__FA_SETTING_2 7.0 W1__DWG_CRIMP_HT_3 W1__FA_SETTING_3 7.5 W1__DWG_CRIMP_HT_4 W1__FA_SETTING_4 8.7 W1__DWG_CRIMP_HT_5 W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 6 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150261 2150261 2150261 2150261 -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 A 10 11 12 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 1 & 242. & 242. 1 1 & 252. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 A - - 1 - - - 1 - 1 1 1 - - - - 1 - - - - 1 - - - - 1 - 1 - 1 1 1 - 1 - 1 1 1 - - 1 - - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 - - 1 1 - 2 2 2 2 2 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 4 4 4 4 4 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - - - - 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 8 8 8 8 8 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 -77 -7 -6 -5 -2 -1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED REVISIONS DIST 66 P LTR THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DESCRIPTION DATE DWN APVD A RELEASE 14NOV2012 L.Z S.X B ECR-13-003028 18FEB2013 L.Z S.X C ECR-13-016883 30OCT2013 X.Z T.E (QUANTITY 2) TYPE TE TERMINAL LOC 1 2063440-1 F OV APPLICATOR INSTRUCTIONS 408-10390 C NONE 2119792-2 SERVO LATCH PLATE SERVO LATCH PLATE 12 2150261 -7 A PNEUMATIC 4 2119950-1 MECHANICAL FEED FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 1.78 mm [.070] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE SERVO LATCH PLATE C 7- 2150261 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150261 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C 2150261 -5 WIRE INSUL DESCRIPTION C 2150261 -2 CRIMP 4 20 REVISION 2150261 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 1 1 4 2 2 2 2 1 3 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 2 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 1-2168083-0 5018030-2 5018030-1 986965-8 2119792-2 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-9 2-22281-3 1752373-4 1901259-4 1-2079383-1 5-240641-8 240833-4 1-240645-0 240642-5 1-1333215-0 1-240651-6 240641-1 238009-4 2119785-7 455888-3 1-456404-8 PART NO DWN 08JUN2012 CHK 08JUN2012 APVD 08JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 260 252 250 249 248 247 246 245 244 243 242 240 239 238 213 183 172 166 164 163 137 135 133 82 71 70 69 67 66 63 62 60 59 58 57 56 55 54 53 51 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 18 17 16 11 10 9 8 7 5 4 3 2 1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150261 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 FEED TYPE 62 6 MECHANICAL 38 D 39 247 260 246 252 7 245 35 7 44 243 6 2 244 2 2 1 2 56 A 7 2 166 239 59 16 5 242 D 58 8 63 82 1 1 PNEUMATIC 69 C 2 3 C 238 1 250 249 70 4 41 2 A 54 137 55 163 172 10 2 A 164 20 51 57 33 18 67 SERVO LATCH PLATE 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 248 48 33 27 8 1 46 60 31 9 1 10 11 1 17 53 33 25 22 24 4 133 135 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08JUN2012 CHK 08JUN2012 APVD 08JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150261 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV C 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER C FINE CRIMP HEIGHT ADJUST 2- 2150261 -7 C FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT 2 SET UP GAUGE 2119599-2 - 2119792-2 - 2119641-2 - 8- 2150261 -4 - - 1901697-1 8- 2150261 -5 MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 SMART APPLICATOR MECHANICAL FEED 4 2119950-1 2119951-1 SERVO LATCH PLATE PNEUMATIC FEED - - 2.54 mm [.100] 2161326-1 2119951-1 2161326-1 2119949-1 2119950-1 - - - 1901697-1 - 2063961-1 2119792-2 - - 8- 2150261 -5 8- 2150261 -4 5-18022-5 - - - 2119653-2 - 2119653-2 2119641-2 - - - 2168400-7 n 3.70-4.30 mm [.146-.167 IN] TERMINAL APPLICATION SPECIFICATION 114-20021 2168400-7 - - (QUANTITY 2) - - 2063440-1 - - 6 - 1.40-2.30 mm [.055-.091 IN] - - - TERMINALS APPLIED TE TERMINAL 160864-1 160864-5 WIRE SIZE 1.00mm2 0.85mm2 0.75mm2 0.70mm2 0.50mm2 B TE TERMINAL C1__DWG_PN_1_0 160864-2 160864-6 C1__DWG_PN_1_1 C1__DWG_PN_1_2 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 160864-3 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 TE TERMINAL C1__DWG_PN_4_0 160864-4 C1__DWG_PN_4_1 C1__DWG_PN_2_2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 1.27+/-0.05 [.050+/-.002] 1.19+/-0.05 [.047+/-.002] 1.17+/-0.05 [.046+/-.002] 1.14+/-0.05 [.045+/-.002] 1.04+/-0.05 [.041+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 5.9 6.8 7.0 7.5 8.7 6 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150261 -4 2150261 -4 2150261 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 8 9 10 A & 242. *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 1 1 & 153. 1 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 1 - 1 1 1 1 - - - 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - - - 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 1-2168083-0 5018030-2 5018030-1 986965-8 2119792-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-9 2-22281-3 1752373-4 1901259-4 5-240641-8 240833-4 1-240645-0 240642-5 1-1333215-0 1-240651-6 240641-1 238009-4 2119785-7 455888-3 1-456404-8 1 1 1 1 1 1 1 2 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 3 1 1 4 2 2 2 2 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 2 1 1 2 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 AMP 4805 REV 31MAR2000 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - INSULATION DIAMETER RANGE - LTR - TE CRIMP SPECIFICATION WIRE STRIP LENGTH P (QUANTITY 2) .110 SERIES FASTIN-ON RECEPTACLE TERMINAL NAME: 66 2063440-1 TYPE TE TERMINAL A REVISIONS DIST PART NUMBERS REQUIRED SERVO LATCH PLATE SMART APPLICATOR LOC 1 - F OV 1.78 mm [.070] TERMINAL DATA: PNEUMATIC FEED PNEUMATIC 2- 2150261 -5 APPLICATOR INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST C 7- 2150261 -7 WIRE INSUL DESCRIPTION C 2- 2150261 -2 CRIMP 4 20 REVISION 2- 2150261 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08JUN2012 CHK 08JUN2012 APVD 08JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 251 250 249 246 244 243 242 240 239 238 213 186 183 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 71 70 69 67 66 63 62 59 58 57 56 55 54 53 51 49 48 41 40 39 38 33 31 29 27 25 24 22 20 18 16 11 10 9 8 7 5 4 3 2 1 FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 10 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER PLATE, REAR SHEAR SPACER, SHEAR PLATE PLATE, FRONT SHEAR ANVIL, COMBINATION BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION OVERLAP PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150261 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 62 FEED TYPE 38 MECHANICAL 39 D 7 7 145 153 2 246 139 140 244 2 1 2 56 7 2 243 6 D A 59 239 16 242 58 5 166 63 8 82 1 PNEUMATIC 1 69 C 2 3 C 238 1 250 249 2 70 4 41 A 54 137 55 163 172 20 10 A 2 51 57 33 164 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 9 1 10 11 1 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 08JUN2012 CHK 08JUN2012 APVD 08JUN2012 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 CUSTOMER ACCESSIBLE PRODUCTION DRAWING SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150261 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV C