Vicor FARM1EK1 Autoranging rectifier module up to 1000 watt Datasheet

FARM™
FARMxxxx
Actual size:
2.28 x 2.2 x 0.5 in
57,9 x 55,9 x 12,7 mm
S
®
US
C
C
NRTL
US
Filter/Autoranging Rectifier Module Up to 1000 Watts
Absolute Maximum Rating
Features
•
•
•
•
•
•
•
•
•
•
Parameter
RoHS compliant (with F or G pin style)
EMI filtering
Choice of 500 W or 750 W modules
96% efficiency
Autoranging 115/230 Vac input
Microprocessor controlled
Inrush current limiting
Mini sized package
Power fail signal
Module enable
Rating
Unit
Notes
L to N voltage
264
280
Vac
Vac
Continuous
100 ms
+Out to –Out voltage
400
Vdc
B OK to –Out voltage
16
Vdc
EN to –Out voltage
16
Vdc
Mounting torque
4 – 6(0.45 – 0.68)
in-lbs (N-m)
Operating temperature
–40 to 100
°C
Storage temperature
– 55 to 125
°C
500 (260)
750 (390)
°F (°C)
°F (°C)
Output current
3.5
A
Baseplate temperature
100
°C
Pin soldering temperature
Product Highlights
The FARM (Filter/Autoranging Rectifier
Module) is an AC front-end module which
provides EMI filtering, autoranging line
rectification and inrush current limiting. The
FARM is available in either 500/750 W or
750/1000 W models in a mini sized package
measuring only 2.28" x 2.2" x 0.5".
6 each, 4-40 screw
H-Grade
H-Grade
<5 sec; wave solder
<7 sec; hand solder
Thermal Resistance and Capacity
Parameter
Min
Baseplate to sink
flat, greased surface
with thermal pad (P/N 20264)
Baseplate to ambient
Free convection
1000 LFM
The FARM interfaces directly with
worldwide AC mains and may be used with
Vicor 300 V input DC-DC converters to
realize an autoranging, high density, low
profile switching power supply. The FARM
includes a microcontroller that continuously
monitors the AC line to control bridge /
doubler operation. The user need only
provide external capacitance to satisfy
system hold-up requirements.
Typ
Max
Unit
0.16
0.14
°C/Watt
°C/Watt
8.0
1.9
°C/Watt
°C/Watt
Part Numbering
Vicor 2nd Generation packaging technology
offers flexible mounting options for various
manufacturing processes. The FARM may be
installed as a conventional leaded device
for onboard applications, inboard for low
profile, height restricted applications,
socketed or surface mounted with optional
ModuMate interconnect products.
FARM
Product
1
Type
1 = 500/750 W
2 = 750/1000 W
C
Product Grade Temperatures (°C)
Grade Operating
Storage
E = –10 to +100 – 20 to +125
C = – 20 to +100 – 40 to +125
T = – 40 to +100 – 40 to +125
H = – 40 to +100 – 55 to +125
1
1
Pin Style
1 = Short Pin
2 = Long Pin
S = Short ModuMate
N = Long ModuMate
F = Short RoHS
G = Long RoHS
[1]
[1]
[1]
[1]
K = Extra Long RoHS
[1]
[2]
Baseplate
1 = Slotted
2 = Threaded
3 = Thru hole
[2]
Pin styles S, N, F & G are compatible with the ModuMate interconnect system for socketing and surface mounting
Not intended for socket or Surfmate mounting
FARM™
Rev 6.7
vicorpower.com
Page 1 of 11
06/2015
800 927.9474
FARMxxxx
ELECTRICAL CHARACTERISTICS
Electrical characteristics apply over the full operating range of input voltage, output power and baseplate temperature, unless
otherwise specified. All temperatures refer to the operating temperature at the center of the baseplate. Specifications apply for AC
mains having up to 5% total harmonic distortion.
INPUT SPECIFICATIONS (FARM1xxx, FARM2xxx)
Parameter
Min
Operating input voltage
low range
high range
Typ
Max
Unit
Notes
90
132
Vac
Autoranging (doubler mode)
180
264
Vac
Autoranging (bridge mode)
90
Vac
No damage
63
880
Hz
Hz
C-Grade
T-Grade, H-Grade
Input undervoltage
AC line frequency
47
47
Power factor
0.60
Dependent on line source impedance, hold up
capacitance and load.
Inrush current
30
Amps
264 Vac peak line
OUTPUT SPECIFICATIONS
FARM1xxx
Parameter
Min
Output power
0
0
Efficiency
94
Output voltage
250
Typ
FARM2xxx
Max
Min
500
750
0
0
96
94
370
Typ
Max
Unit
Notes
750
1000
Watts
Watts
90 – 132 Vac
180 – 264 Vac
96
250
External hold-up capacitance
%
120/240 Vac
370
Vdc
90 – 264 Vac
1,750
µF
2 - 3,300 µF in series; HUB3300-S
µF
2 - 2,200 µF in series; HUB2200-S
1,100
CONTROL PIN SPECIFICATIONS
Parameter
AC Bus OK (B OK)
Low state resistance
Low state voltage
High state voltage
B OK true threshold
B OK false threshold
Module Enable (EN)
Low state resistance
Low state voltage
High state voltage
Enable threshold
Disable threshold
AC Bus OK - Module Enable,
differential error*
Min
Typ
Max
Unit
Notes
15.0
240
205
15
0.1
15.4
245
210
Ω
Vdc
Vdc
Vdc
Vdc
To negative output – Bus normal
Bus normal 50 mA max.
Bus abnormal, 27 K internal pull up to 15 Vdc (see Fig.11)
Output Bus voltage (see Fig. 8)
Output Bus voltage
12
235
185
14
240
190
15
0.1
16
245
195
Ω
Vdc
Vdc
Vdc
Vdc
To negative output – Converters disabled
50 mA max.
150 K internal pull up to 15 Vdc (see Fig. 10)
Output bus voltage (see Fig. 8)
Output bus voltage
12
14
16
Vdc
AC Bus OK and Module Enable thresholds track
14.0
235
200
* Tracking error between BUS OK and Enable thresholds
FARM™
Rev 6.7
vicorpower.com
Page 2 of 11
06/2015
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FARMxxxx
ELECTRICAL CHARACTERISTICS (CONT.)
ELECTROMAGNETIC COMPATIBILITY
Parameter
Standard
Notes
Transient / surge immunity
EN61000-4-5
2 kV –50 µs Line or neutral to earth
1 kV –50 µs Line to neutral
Line disturbance / immunity
EN61000-4-11
Interruptions and brownouts
Flicker / inrush
EN61000-3-3
SAFETY SPECIFICATIONS (FARM1xxx, FARM2xxx)
Parameter
Min
Typ
Isolation voltage (in to out)
Dielectric withstand
(I/O to baseplate)
Max
Unit
Notes
None
Isolation provided by DC-DC converter(s)
2,121
Leakage current
1.5
Vdc
Baseplate earthed
mA
264 Vac
AGENCY APPROVALS
Safety Standards
Agency Markings
FARM1 xxx
UL60950, EN60950, CSA 60950
cTÜVus
CE Marked
FARM2 xxx
UL60950, EN60950, CSA 60950
cTÜVus
CE Marked
Notes
Baseplate earthed, fast acting line fuse,
Bussman ABC10 or Wickman 10 A 194 series
Low voltage directive
Baseplate earthed, fast acting line fuse,
Bussman ABC15 or Wickman 16 A 194 Series
Low voltage directive
GENERAL SPECIFICATIONS
Parameter
MTBF
Min
Typ
>1,000,000
Max
Unit
Hours
Notes
25 ˚C, Ground Benign, Mil, HDBK, 2 17 F
Baseplate material
Aluminum
Cover
Ends: Zenite® 6130
Center section: Kapton insulated aluminum
Pin Material
Style 1 & 2
Copper, Tin / Lead plated
Styles S & N (ModuMate compatible)
Styles F & G (RoHS compliant)
Copper, Nickel / Gold plated
Copper, Nickel / Gold plated
3.1
(88)
Ounces
(grams)
2.28 x 2.2 x 0.5
(57,9 x 55,9 x 12,7)
Inches
(mm)
Weight
Size
FARM™
Rev 6.7
vicorpower.com
Page 3 of 11
06/2015
800 927.9474
FARMxxxx
OPERATING CHARACTERISTICS
Vdc output
fi
Vdc output
Strap
Engaged
Enable
Enable
B OK
B OK
Figure 2 — Start up at 240 Vac input
Figure 1 — Start up at 120 Vac input
Vdc output
Vdc output
Iac input @2 A / mV
Iac input @2 A / mV
Enable
Enable
B OK
B OK
Figure 3 — Power down, from 120 Vac
Figure 4 — Power down, from 240 Vac
Vdc output
Enable
B OK
Figure 5 — Output overvoltage protection 240 Vac range
Figure 6 — Typical Conducted Emissions
FARM™
Rev 6.7
vicorpower.com
Page 4 of 11
06/2015
800 927.9474
FARMxxxx
APPLICATION NOTE
The Filtered, Autoranging Rectifier Module (FARM) provides an
effective solution for the AC frontend of a power supply built
with Vicor DC-DC converters. This high-performance power
system building block satisfies a broad spectrum of requirements
and agency standards.
In addition to providing transient/surge immunity and EMI
filtering, the FARM contains all of the power switching and
control circuitry necessary for autoranging rectification, inrush
current limiting, and overvoltage protection. This module also
provides converter enable and status functions for orderly
power up/down control or sequencing. To complete the AC
front-end configuration, the user only needs to add hold-up
capacitors, and a few discrete components.
2.1 If the bus voltage is greater than 200 V, the doubler is
not activated.
3.1 If the bus voltage is greater than 235 V as the slope
approaches zero, the inrush limiting thermistor is
bypassed. Below 235 V, it is not bypassed.
4.1 The converters are enabled ~150 milliseconds
after the thermistor bypass switch is closed.
5.1 Bus-OK is asserted after an additional ~150 millisecond
delay to allow the converter outputs to settle within
specification.
Power Down Sequence. (see Fig. 8) When input power is
turned off or fails, the following sequence occurs as the bus
voltage decays:
Functional Description
Initial Condition
The switch that bypasses the inrush limiting PTC
(positive temperature coefficient) thermistor is open
when power is applied, as is the switch that engages the
strap for voltage doubling. (see Fig. 7). In addition, the
converter modules are disabled via the Enable (EN) line,
and Bus-OK (BOK) is high.
Power Up Sequence. (see Fig. 8):
1.1 Upon application of input power, the output bus capacitors
begin to charge. The thermistor limits the charge current,
and the exponential time constant is determined by the
hold-up capacitor value and the thermistor cold
resistance. The slope (dv/dt) of the capacitor voltage
versus time approaches zero as the capacitors become
charged to the peak of the AC line voltage.
1.2 Bus-OK is de-asserted when the bus voltage falls below
205 Vdc (Typical).
2.2 The converters are disabled when the bus voltage
falls below 190 Vdc. If power is reapplied after the
converters are disabled, the entire power-up sequence
is repeated. If a momentary power interruption occurs
and power is re-established before the bus reaches the
disable threshold, the power up sequence is not repeated,
i.e., the power conversion system “rides through” the
momentary interruption.
Power
Up
Power
Down
+OUT
90–132 V
AC Line
PTC
Thermistor
Strap
L
Strap
Output
Bus
(Vdc)
EMI
Filter
–OUT
400
300
200
100
0
1.1
2.1
Strap
N
EN
Microcontroller
BOK
PTC
Thermistor
Bypass
Converter
Enable
Bus OK
3.1
~150 ms
~150 ms
EMI GRD
Figure 7 — Functional block diagram: autoranging rectifier
4.1
5.1
2.2
1.2
Figure 8 — Timing diagram: power up/down sequence
FARM™
Rev 6.7
vicorpower.com
Page 5 of 11
06/2015
800 927.9474
FARMxxxx
APPLICATION NOTE (CONT.)
OffLine Power Supply Configuration
The FARM maintains the DC output bus voltage between 250
and 370 Vdc over the entire input voltage range, which is
compatible with Vicor 300 V input converters. The FARM
automatically switches to the proper bridge or doubler mode
depending on the input voltage, eliminating the possibility of
damage due to improper line connection. The FARM1xxx is
rated at 500 W in the low range (90-132 Vac input), and
750 W in the high range (180-264 Vac input). The FARM2xxx
is rated for 750 W and 1000 W for the low and high input
ranges respectively. Either of these modules can serve as the
AC front end for any number and combination of compatible
converters as long as the maximum power rating is not exceeded.
Strap (ST) Pin. In addition to input and output power pin
connections, it is necessary to connect the Strap pin to the center
junction of the series hold-up capacitors (C1, C2, see Fig. 9) for
proper (autoranging) operation. Metal oxide varistors, V1 and
V2 provide capacitor protection. The bleeder resistors (R1, R2,
see Fig. 9) discharge the hold-up capacitors when power is
switched off. Capacitors C7 and C8 are recommended if the
hold-up capacitors are located more than 3 inches (75 mm)
from the FARM output pins.
Enable (EN) Pin. (see Fig. 10) The Enable pin must be
connected to the PC or Gate-In pin of all converter modules to
disable the converters during power up. Otherwise, the
converters would attempt to start while the hold-up capacitors
were being charged through an unbypassed current limiting
thermistor, preventing the bus voltage from reaching the
thermistor bypass threshold, thus disabling the power supply.
The Enable output (the drain of an N channel MOSFET) is
internally pulled up to 15 V through a 150 kΩ resistor.
A signal diode should be placed close to and in series with
the PC or (Gate-In) pin of each converter to eliminate the
possibility of control interference between converters.
The Enable pin switches to the high state (15 V) with respect
to the negative output power pin to turn on the converters after
the power up inrush is over. The Enable function also provides
input overvoltage protection for the converters by turning
off the converters if the DC bus voltage exceeds 400 Vdc.
The thermistor bypass switch opens if this condition occurs,
placing the thermistor in series with the input voltage, which
reduces the bus voltage to a safe level while limiting input
current in case the varistors conduct. The thermistor bypass
switch also opens if a fault or overload reduces the bus voltage
to less than 180 Vdc.
CAUTION: There is no input to output isolation in
the FARM, hence the –Out of the FARM and thus the –In
of the downstream DC-DC converter(s) are at a high
potential. If it is necessary to provide an external enable /
disable function by controlling the DC-DC converter’s PC
pin (referenced to the –In) of the converter an opto-isolator
or isolated relay should be employed.
C3
N
EMI GND
Z1
C9
L
R1
+
N
BOK
C1
F1
+IN
C10
C7** V1
FARM
Filter/Autoranging ST
Rectifier Module
EN
N/C
L
PR
–IN
–
R2
*
F3
C2
R3
PE
Vicor DC-DC
Converter
D3
C8** V2
PC (GATE IN)
C4
D1
Part
C1,2
C3-C6
C7,8**
C9
C10,C11
D1, 2
D3, 4
F1, F2
R1, 2
R3, 4***
V1,2
Z1
Vicor
Description
Part Number
Hold-up capacitors
4,700 pF (Y2 type)
01000
Film Cap., 0.61 µF
34610
0.47 µF
03047
0.001 µF
Diode
00670
1N5817
26108
Use recommended fusing for specific
DC-DC Converters
150 KΩ, 0.5 W
250 Ω
220 V MOV
30234-220
MOV 270
30076
C5
Sizing PCB traces:
All traces shown in bold carry significant
current and should be sized accordingly.
N/ST/L
+/– In
10 A rms at 90 Vac and 500 W
4 A DC at 190 Vdc and 750 W
FARM2-xxx
N/ST/L
20 A rms at 90 Vac and 750 W
+/– In
8 A DC at 190 Vdc and 1000 W
* See Agency Approvals on FARM data sheet.
**Required if C1 & C2 are located more than
3 in (75 mm) from output of the FARM.
***Not used with VI-260/VI-J60
F2
+IN
R4
C11
PC (GATE IN)
Vicor DC-DC
Converter
D2
D4
PR
–IN
Not used with VI-260/VI-J60
C6
To additional modules
Figure 9 — Offline Power Supply Configuration
FARM™
Rev 6.7
vicorpower.com
Page 6 of 11
06/2015
800 927.9474
FARMxxxx
APPLICATION NOTE (CONT.)
Bus-OK (BOK) Pin. (see Fig. 11) The Bus-OK pin is
intended to provide early-warning power fail information and
is also referenced to the negative output pin.
Not used with VI-260/VI-J60
N
+IN
+
15 Vdc
PC (GATE IN)
BOK
EMI GND
150 k
FARM
N/C
Vicor DC-DC
Converter
ST
EN
PR
–
–IN
Microcontroller
L
Figure 10 — Enable (EN) function
+
N
EMI GND
15 Vdc
PC
BOK
Vicor DC-DC
Converter
Secondary
referenced
ST
N/C
Filter. (see Fig. 12) An integral input filter consists of a
common mode choke and Y rated capacitors (line-ground)
plus two X rated capacitors (line-line). This filter
configuration provides common mode and differential mode
insertion loss in the frequency range between 100 kHz and
30 MHz as illustrated in Figure 6.
+IN
+5 Vdc
EN
PR
–
–IN
Microcontroller
L
CAUTION: There is no input-to-output isolation in
the FARM. It is necessary to monitor Bus OK via an
optoisolator if it is to be used on the secondary
(output) side of the converters. A line-isolation
transformer should be used when performing
scope measurements. Scope probes should never
be applied simultaneously to the input and output
as this will damage the module.
Figure 11 — Bus OK (BOK) isolated power status indicator
Hold-up Capacitors. Hold-up capacitor values should be
determined according to output bus voltage ripple, power fail
hold-up time, and ride-through time (see Fig. 13).
Many applications require the power supply to maintain
output regulation during a momentary power failure of
specified duration, i.e., the converters must hold-up or ridethrough such an event while maintaining undisturbed output
voltage regulation. Similarly, many of these same systems
require notification of an impending power failure in order to
allow time to perform an orderly shut down.
The energy stored on a capacitor which has been charged to
voltage V is:
+
N
330 μH
L1
EMI GND
0.47 μF
4.7 nF
CM
0.099 μF
Where:
EN
4.7 nF
–
L
Energy is given up by the capacitors as they are discharged by
the converters. The energy expended
(the power-time product) is:
ε = PΔt = C(V12–V22) / 2
Figure 12 — Internal filter
(1)
C = capacitance
V = voltage across the capacitor
BOK
ST
N/C
ε = 1/2(CV2)
ε = stored energy
Where:
(2)
P = operating power
Δt = discharge interval
V1 = capacitor voltage at the beginning
of Δt
V2 = capacitor voltage at the end of Δt
Rearranging Equation 2 to solve for the required capacitance:
C = 2PΔt / (V12–V22)
FARM™
Rev 6.7
vicorpower.com
Page 7 of 11
06/2015
800 927.9474
(3)
FARMxxxx
APPLICATION NOTE (CONT.)
The power fail warning time (Δt) is defined as the interval
between B OK and converter shut down (EN) as illustrated
in Fig. 13. The Bus-OK and Enable thresholds are 205 V
and 190 V, respectively. A simplified relationship between
power fail warning time, operating power, and bus
capacitance is obtained by inserting these constants:
C = 2PΔt / (2052 – 1902)
C = 2PΔt / (5,925)
It should be noted that the series combination (C1, C2, see
Fig. 9) requires each capacitor to be twice the calculated
value, but the required voltage rating of each capacitor is
reduced to 200 V. Allowable ripple voltage on the bus (or
ripple current in the capacitors) may define the capacitance
requirement. Consideration should be given to converter
ripple rejection and resulting output ripple voltage.
For example, a converter whose output is 15 V and nominal
input is 300 V will provide approximately 56 dB ripple
rejection, i.e., 10 V p-p of input ripple will produce 15 mV
p-p of output ripple (see Fig. 17). Equation 3 is again used
to determine the required capacitance. In this case, V1 and
V2 are the instantaneous values of bus voltage at the peaks
and valleys (see Fig. 13) of the ripple, respectively. The
capacitors must hold-up the bus voltage for the time interval
(Δt) between peaks of the rectified line as given by:
Δt = (π – θ) / 2πf
Where:
(4)
f = line frequency
θ = rectifier conduction angle
The approximate conduction angle is given by:
(
)
θ = Cos-1 V2/V1
In this example, the output required from the DC-DC converter
at the point of load is 12 Vdc at 320 W. Therefore, the output
power from the FARM would be 375 W (assuming a converter
efficiency of 85%). The desired hold-up time is 9 ms over an
input range of 90 to 264 Vac.
Determining Required Capacitance for Power Fail
Warning. Figure 14 is used to determine capacitance for a
given power fail warning time and power level, and shows
that the total bus capacitance must be at least 820 μF. Since
two capacitors are used in series, each capacitor must be at
least 1,640 μF. Note that warning time is not dependent on
line voltage. A hold-up capacitor calculator is available on
the Vicor website, at:
www.vicorpower.com/powerbench/product-calculators.
Determining Ride-through Time. Figure 15 illustrates ridethrough time as a function of line voltage and output power,
and shows that at a nominal line of 90 Vac, ride-through
would be 68 ms. Ride-through time is a function of line
voltage.
Determining Ripple Voltage on the Hold-up Capacitors.
Figure 16 is used to determine ripple voltage as a function of
operating power and bus capacitance, and shows that the
ripple voltage across the hold-up capacitors will be 12 V p-p.
Determining the Ripple on the Output of the DC-DC
Converter. Figure 17 is used to determine the approximate
ripple rejection of the DC-DC converter and indicates a ripple
rejection of approximately 60 dB for a 12 V output. Since the
ripple on the bus voltage is 12 Vac and the ripple rejection of
the converter is 60 dB, the output ripple of the converter due
to ripple on its input (primarily 120 Hz) will be 12 mV p-p.
(5)
Another consideration in hold-up capacitor selection is their
ripple current rating. The capacitors’ rating must be higher
than the maximum operating ripple current. The
approximate operating ripple current (rms) is given by:
I rms = 2P/Vac
Where:
Example
For more information about designing an autoranging
AC input power supply using the FARM and Vicor DC-DC
converter modules, contact Vicor Applications Engineering
at the nearest Vicor Technical Support Center, or send email
to [email protected].
•••
(6)
P = total output power
Vac = operating line voltage
Calculated values of bus capacitance for various hold-up
time, ride-through time, and ripple voltage requirements are
given as a function of operating power level in Figures 14,
15, and 16, respectively.
FARM™
Rev 6.7
vicorpower.com
Page 8 of 11
06/2015
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FARMxxxx
APPLICATION NOTE (CONT.)
Hold-up Time
Ripple (V p-p)
π–θ
Power Fail
Warning
θ
254 V
205 V
190 V
Ride-Through Time
Bus OK
Power Fail
Converter
Shut down
Figure 13 — Hold-up time
100
(FARM2XXX)
30
*
25
(FARM1XXX)
20
15
10
5
0
250
Total
capacitance
820 μF
90
35
*
Ride-through Time (ms)
Power Fail Warning Time (ms)
40
60
50
40
30
20
0
250
1000
750
500
1000
Figure 15 — Ride-through time vs. operating power
30
80
*
25
75
Ripple Rejection (dB)
P-P Ripple Voltage (Vac)
750
Operating Power (W)
Figure 14 — Power fail warning time vs. operating power
and total bus capacitance, series combination of
C1, C2 (see Fig. 9)
20
*
15
10
0
250
115 Vac
70
Operating Power (W)
5
90 Vac
10
*
500
80
1100 μF
820 μF
1300 μF
1600 μF
500
680 μF (FARM1XXX)
* 2200
μF (FARM2XXX)
750
1000
70
65
60
55
50
45
40
2
5
15
30
50
Output Voltage
Operating Power (W)
Figure 16 — Ripple voltage vs. operating power and bus
capacitance, series combination of C1, C2
(see Fig. 9)
Figure 17 — Converter ripple rejection vs. output voltage (typical)
FARM™
Rev 6.7
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Page 9 of 11
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FARMxxxx
Mechanical Diagram
Converter Pins
No. Function Label
1
Neutral
N
2
EMI
GND
3
NC
4
Line
L
5
–Out
–
6
Enable
EN
7
Strap
ST
8 BUS OK BOK
9
+Out
+
0.50 ±0.02
12,7 ±0,5
2.20
55,9
1.76
44,7
0.23
(REF)
5,8
0.01
style 2 & 3
baseplates only
(4X)***
0.300 ±0.015
7,62 ±0,38
1
2
3
0.35 (2X)
8,8
1.900
48,26
0.10
2,5
50,80
0.10
X 45˚
2,5
CHAMFER
4
(ALL MARKINGS
THIS SURFACE)
0.300 ±0.015
7,62 ±0,38
2.000
0.49
12,4
0.12* 0.20**
3,1 5,1
Pin CL
2.28 1.30
57,9 33,0
ALUMINUM
BASEPLATE
0.65
16,5
FULL R (6X)
0.130
3,30
9
7
6
0.150 DIA,(2X)
3,81
0.080 DIA,(7X)
2,03
0.43
10,9
0.13
3,3
0.71
(9X)
18,0
4-40 UNC-2B (6X)
* Style 1 baseplate only
** Style 2 & 3 baseplates
*** Reserved for Vicor accessories
Not for mounting
CL Pin center line
#30 Drill Thru (6X)
(0.1285)
2.20
55,9
(REF.)
Use a 4-40 Screw (6X)
Torque to:
5 in-lbs
0.57 N-m
0.62
(9X) Pin Style 2&N
15,7
(Long Pin)
Threaded
Thru Hole
0.06
R
(3X)
1,5
0.54
(9X) Pin Style 1&S
13,7
(Short Pin)
0.700
17,78
1.000
25,40
1.400
35,56
Slotted
(6X)
5
0.400
10,16
FULL R (6X)
(6X)
8
Pin Style K
(Extra Long Pin)
NOTES:
1. MATERIAL:
BASE:
6000 SERIES ALUMINUM
COVER: LCP, ALUMINUM 3003 H14
PINS:
RoHS PINS GOLD PLATE 30 MICRO INCH MIN; NON-RoHS
PINS:
TIN/LEAD 90/10 BRIGHT
2. DIMENSIONS AND VALUES IN BRACKETS ARE METRIC
3. MANUFACTURING CONTROL IS IN PLACE TO ENSURE THAT THE SPACING
BETWEEN THE MODULES LABEL SURFACE TO THE PRINTED CIRCUIT BOARD
OF THE APPLICATION RANGES FROM DIRECT CONTACT (ZERO), TO THE
MAXIMUM GAP AS CALCULATED FROM THE TOLERANCE STACK-UP
AND IS NOT SUBJECT NEGATIVE TOLERANCE ACCUMULATION
PCB Mounting Specifications
PCB THICKNESS
0.062 ±0.010
1,57 ±0,25
PLATED
THROUGH HOLE
DIA
1.790**
45,47
0.06
R
(4X)
1,5
ONBOARD
SOLDER
MOUNT
SHORT PIN STYLE
LONG PIN STYLE
(7X)
0.094 ±0.003
2,39 ±0,08
0.094 ±0.003
2,39 ±0,08
(2X)
0.164 ±0.003
4,16 ±0,08
0.164 ±0.003
4,16 ±0,08
THIS SURFACE
0.158
4,01
1
2
3
4
1.575**
40,00
1.900*
48.26
48,26
9
8
7
6
ALUMINUM
BASEPLATE
PINS STYLES
SOLDER:TIN / LEAD PLATED
MODUMATE: GOLD PLATED COPPER
RoHS: GOLD PLATED COPPER
5
0.400*
10,16
0.43
0.45
0.45
11,5
0.700*
17,78
0.195
4,95
INBOARD
SOLDER
MOUNT
1.000*
25,40
1.400*
35,56
* DENOTES TOL =
0.53
13,5
Consult Vicor Application Note:
Soldering methods and procedures for
1st and 2nd Generation modules.
±0.003
±0,08
** PCB WINDOW
FARM™
Rev 6.7
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Page 10 of 11
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800 927.9474
FARMxxxx
Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and
accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom
power systems.
Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no
representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make
changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and
is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls
are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of
all parameters of each product is not necessarily performed.
Specifications are subject to change without notice.
Vicor’s Standard Terms and Conditions
All sales are subject to Vicor’s Standard Terms and Conditions of Sale, which are available on Vicor’s webpage or upon request.
Product Warranty
In Vicor’s standard terms and conditions of sale, Vicor warrants that its products are free from non-conformity to its Standard Specifications (the
“Express Limited Warranty”). This warranty is extended only to the original Buyer for the period expiring two (2) years after the date of shipment
and is not transferable.
UNLESS OTHERWISE EXPRESSLY STATED IN A WRITTEN SALES AGREEMENT SIGNED BY A DULY AUTHORIZED VICOR SIGNATORY, VICOR
DISCLAIMS ALL REPRESENTATIONS, LIABILITIES, AND WARRANTIES OF ANY KIND (WHETHER ARISING BY IMPLICATION OR BY OPERATION OF LAW)
WITH RESPECT TO THE PRODUCTS, INCLUDING, WITHOUT LIMITATION, ANY WARRANTIES OR REPRESENTATIONS AS TO MERCHANTABILITY,
FITNESS FOR PARTICULAR PURPOSE, INFRINGEMENT OF ANY PATENT, COPYRIGHT, OR OTHER INTELLECTUAL PROPERTY RIGHT, OR ANY OTHER
MATTER.
This warranty does not extend to products subjected to misuse, accident, or improper application, maintenance, or storage. Vicor shall not be liable
for collateral or consequential damage. Vicor disclaims any and all liability arising out of the application or use of any product or circuit and assumes
no liability for applications assistance or buyer product design. Buyers are responsible for their products and applications using Vicor products and
components. Prior to using or distributing any products that include Vicor components, buyers should provide adequate design, testing and
operating safeguards.
Vicor will repair or replace defective products in accordance with its own best judgment. For service under this warranty, the buyer must contact
Vicor to obtain a Return Material Authorization (RMA) number and shipping instructions. Products returned without prior authorization will be
returned to the buyer. The buyer will pay all charges incurred in returning the product to the factory. Vicor will pay all reshipment charges if the
product was defective within the terms of this warranty.
Life Support Policy
VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS
PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support
devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform
when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the
user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the
failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products
and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.
Intellectual Property Notice
Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the
products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is
granted by this document. Interested parties should contact Vicor's Intellectual Property Department.
Vicor Corporation
25 Frontage Road
Andover, MA, USA 01810
Tel: 800-735-6200
Fax: 978-475-6715
email
Customer Service: [email protected]
Technical Support: [email protected]
FARM™
Rev 6.7
vicorpower.com
Page 11 of 11
06/2015
800 927.9474
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