ETAL ESX10-TA-127DC24V-3A-E Selective load protection, electronic trip characteristic Datasheet

Electronic Circuit Protector ESX10-T.-DC 24 V
Description
Electronic circuit protector type ESX10-T is designed to ensure
selective disconnection of DC 24 V load systems.
DC 24 V power supplies, which are widely used in industry today, will
shut down the output in the event of an overload with the result that
one faulty load in the system can lead to complete disconnection of
all loads. As well as an unidentified failure this also means stoppage
of the whole system.
Through selective disconnection the ESX10-T responds much faster
to overload or short circuit conditions than the switch-mode power
supply. This is achieved by active current limitation. The ESX10-T
limits the highest possible current to 1.3 to 1.8 times the selected
rated current of the circuit protector. Thus it is possible to switch on
capacitive loads of up to 75,000 µF, but they are disconnected only
in the event of an overload or short circuit.
For optimal alignment with the characteristics of the application the
current rating of the ESX10-T can be selected in fixed values from
0.5 A...12 A or in adjustable ratings e.g. [2 A/4 A/6 A]. Failure and status
indication are provided by a multicolour LED and an integral shortcircuit-proof status output or a potential-free signal contact. Remote
operation is possible by means of a remote reset signal or a remote
ON/OFF control signal. The manual ON/OFF button allows separate
actuation of individual load circuits.
The ESX10-T, with a width of only 12.5 mm, can be snapped onto
symmetrical rails ensuring ease of installation and saving space in
control cabinets.
Upon detection of overload or short circuit in the load circuit, the
MOSFET of the load output will be blocked to interrupt the
current flow. The load circuit can be re-activated via the remote
electronic reset input, control input or manually by means of the
ON/OFF button.
US patent number: US 6,490,141 B2
US patent number: US 8,237,311 B2
Features
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Selective load protection, electronic trip characteristics.
Suitable for all kinds of loads (DC 24 V motors upon request)
Active current limitation for safe connection of capacitive loads
up to 75,000 µF and on overload/short circuit.
ESX10-TA/-TB:
Current ratings 0.5 A...12 A
ESX10-TD:
adjustable ratings [0.5 A/1 A/2 A], [2 A/3 A/4 A], [2 A/4 A/6 A]
and [6 A/8 A/10 A]
Reliable overload disconnection with 1.1 x IN plus, even with long
load lines or small cable cross sections (see table 3).
Manual ON/OFF button (S1).
Control input IN+ for remote ON/OFF signal (option).
Electronic reset input RE (option).
Clear status and failure indication through LED, status output SF
or Si contact F.
Integral fail-safe element adjusted to current rating.
Width per unit only 12.5 mm.
Rail mounting
Ease of wiring through busbar LINE+ and 0 V as well as signal bars
and bridges.
Additional versions with ATEX approval available.
Marking:
II 3G Ex nA IIB T4 Gc X
ESX10-TA-...-E and ESX10-TB-...E
Please observe separate operating instructions:
1642
ESX10-TD
Technical data
(Tambient = 25 °C, operating voltage US = DC 24 V)
Operating data
Operating voltage US
Current rating IN
DC 24 V (18...32 V)
fixed current ratings:
Type ESX10-TA-... and -TB-...:
0.5, 1 A, 2 A, 3 A, 4 A, 6 A, 8 A, 10 A, 12 A
adjustable ratings:
Type ESX10-TD-...: [0.5 A/1 A/2 A], [2 A/4 A/6 A], [6 A/8 A/10 A]
Type ESX10-TD-101-...: [2 A/3 A/4 A]
Closed current I0
ON condition: typically 20...30 mA
depending on signal output
l multicolour LED:
Status indication
by means of Green: - unit is ON, power-MOSFET
is switched on
- status output SF ON, supplies + DC 24 V
Orange:
- in the event of overload or short
circuit until electronic disconnection
Red:
- unit electronically disconnected
- load circuit/Power-MOSFET OFF
OFF: - manually switched off (S1 = OFF)
or device is dead
- undervoltage (US < 8 V)
- after switch-on till the end of the delay period
l status output SF (option)
l potential-free signal contact F (option)
l ON/OFF/ condition of switch S1
Load circuit
Load output
Power-MOSFET switching output
(high side switch)
Overload disconnection
typically 1.1 x IN (1.05...1.35 x IN)
Short-circuit current IK
Active current limitation with ILimit = typically 1.8/1.5/1.4/4.3 x IN,
ILimit depending on IN (typical ILimit - values see table 1)
Trip characteristic
active current limitation (see table 1)
Trip thresholds/trip times
1. threshold:
(t1, t2) at overcurrent
at Iload> typically 1.1 x IN...ILimit:
(ILimit see table 1)
t1 = typically 3s.
2. threshold:
at Iload = ILimit:
t2 = typically 100 ms...3 s.
Temperature disconnection internal temperature monitoring with
electronic disconnection
Low voltage monitoring
load output
with hysteresis, no reset required
load “OFF” at US < 8 V
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Electronic Circuit Protector ESX10-T.-DC 24 V
Technical data
4
Technical data
(Tambient = 25°C, operating voltage US = DC 24 V)
Starting delay tstart typically 0.5 sec after every switch-on
and after applying US
Disconnection of load circuit electronic disconnection
Free-wheeling circuit
external free-wheeling diode recommended with inductive load
Several load outputs must not be connected in parallel
Status output SF
ESX10-T.-114/-124/
Electrical data
plus-switching signal output, connects US to terminal 12 of module 17plus
nominal data: DC 24 V / max. 0.2 A (short
circuit proof)
status output is internally connected to
GND with a 10 kOhm resistor
Status OUT
ESX10-TB-114/-124 (signal status OUT),
at US = +24 V
+24 V = S1 is ON, load output connected
through 0V = S1 is ON, load output blocked
and/or switch S1 is OFF
red LED lighted
OFF condition
0 V level at status output when:
l switch S1 is in ON position, but device is
still in switch-on delay
l switch S1 is OFF, or control signal OFF,
device is switched off
l no operating voltage US
Signal output F
ESX10-T.-101/-102
Electrical data
potential-free signal contact max. DC 30 V/0.5 A, min. 10 V/10 mA
ON condition LED green voltage US applied, switch S1 is in ON
position
no overload, no short circuit
l device switched off OFF condition LED off
(switch S1 is in OFF position)
l no voltage US applied
Fault condition LED orange overload condition > 1.1 x IN up to
electronic disconnection
Fault condition LED red electronic disconnection upon
overload or short circuit
ESX10-TB-101
single signal, make contact
contact SC/SO-SI open
ESX10-TB-102
single signal, break contact
contact SC/SO-SI closed
Fault
signal output fault conditions:
l no operating voltage US
l ON/OFF switch S1 is in OFF position
l red LED lighted
(electronic disconnection)
Reset input RE
ESX10-T.-124/-127
Electrical data
voltage: max. + DC 32 V
high > DC 8 V ≤ DC 32 V
low ≤ DC 3 V > 0 V
power consumption typically 2.6 mA
(+DC 24 V)
min. pulse duration typically 10 ms
Reset signal RE
The electronically blocked (terminal 22)
ESX10-TB-124/-127 may remotely be
reset via an external momentary switch due
to the falling edge of a +24 V pulse.
A common reset signal can be applied to
several devices simultaneously.
Switched on devices remain unaffected.
Control input IN+
ESX10-T.-114
Electrical data
see reset input RE
Control signal IN+
+24V level (HIGH): device will be switched
(terminal 21)
on by a remote ON/OFF signal
0 V level (LOW): device will be switched
off by a remote ON/OFF signal
Switch S1 ON/OFF
unit can only be switched on with S1 if a
HIGH level is applied to IN+
2
(Tambient = 25°C, operating voltage US = DC 24 V)
LED display
ON:
OFF:
LED green
LED red
General data
Fail-safe element:
backup fuse for ESX10-T not required
because of the integral redundant fail-safe element
Terminals
LINE+ / LOAD+ / 0V
screw terminals
M4
max. cable cross section
flexible with wire end ferrule w/wo plastic sleeve
0.5 – 10 mm2
wire stripping length
10 mm
tightening torque (EN 60934)
1.5 – 1.8 Nm
multi-lead connection
(2 identical cables)
rigid/flexible
0.5 – 4 mm2
flexible with wire end ferrule without plastic sleeve 0.5 – 2,5 mm2
flexible with TWIN wire end ferrule with plastic sleeve 0.5 – 6 mm2
Terminals
aux. contacts
screw terminals
M3
max. cable cross section
flexible with wire end ferrule w/wo plastic sleeve 0.25 – 2.5 mm2
wire stripping length
8 mm
tightening torque (EN 60934)
0.5 – 0.6 Nm
Housing material
moulded
Mounting symmetrical rail to EN 50022-35x7.5
Ambient temperature
Storage temperature
Humidity
Vibration
Degree of protection
EMC
(EMC directive, CE logo)
Insulation co-ordination
(IEC 60934)
dielectric strength
Insulation resistance
(OFF condition)
Approvals
(ESX10-TA/-TB/-TD)
Approvals
(ESX10-TA/-TB)
Dimensions (W x H x D)
Mass
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-25...+50 °C (without condensation, see
EN 60204-1)
-40...+70 °C
96 hrs/95 % RH/40 °C to
IEC 60068-2-78, test Cab.
climate class 3K3 to EN 60721
3 g, test to IEC 60068-2-6 test Fc
housing: IP20 EN 60529
terminals: IP20 EN 60529
emission: EN 61000-6-3
susceptibility: EN 61000-6-2
0.5 kV/2 pollution degree 2
re-inforced insulation in operating area
max. DC 32 V (load circuit)
n/a, only electronic disconnection
CE-logo
UL 2367, File # E306740,
Solid State Overcurrent Protectors
UL 508, File # E322549
UL 1604, File # E320024 (class Ι, division 2,
groups A, B, C, D)
CSA C22.2 No: 14, File # 16186
CSA C22.2 No: 142, File # 16186
CSA C22.2 No: 213 (class Ι, division 2)
12.5 x 80 x 83 mm
approx. 65 g
1642
Electronic Circuit Protector ESX10-T.-DC 24 V
Ordering configuration for ATEX versions: ...-E
Ordering information
Type No.
ESX10 Electronic Circuit Protector, with current limitation
Mounting and design
TA rail mounting, without signal contact
TB rail mounting, with signal contact and slot
for busbars and jumpers
Version
1 standard, without physical isolation
Signal input
0 without signal input
1 with control input IN+
2 with reset input RE,
Signal outputs
0
without signal output
1
signal contact N/O
2
signal contact N/C
4
status output SF
7
inverse status output SF
Operating voltage
DC 24 V rated voltage DC 24 V
Current rating
0.5...12 A
Approvals
E ATEX
0.5 A
70 mV
1.8 x IN
0.5 A
0.5 A
1A
80 mV
1.8 x IN
1A
1A
Type No.
ESX10 Electronic Circuit Protector, with current limitation
Mounting and design
TA rail mounting, without signal contact
TB rail mounting, with signal contact and slot
for busbars and jumpers
TD rail mounting, with signal contact and switch for 3-step current rating adjustment
Version
1
standard, without physical isolation in the event of a failure
Signal input
0
without signal input
1
with control input IN+, only ESX10-T-114
2
with reset input RE, only ESX10-T-124, ESX10-T-127
Signal outputs
0
without signal output (only ESX10-TA)
1
signal contact N/O 2
signal contact N/C 4
status output SF
(only ESX10-T-114, ESX10-T-124)
7
inverse status output SF
(only ESX10-T-127
Operating voltage
DC 24 V rated voltage DC 24 V
Current rating
0.5 A
1A
2A
3A
4A
6A
8A
10 A
12 A
16 A (only ESX10-TB-101)
0.5/1/2 A adjustable (only ESX10-TD-...-X278)
2/4/6 A adjustable (only ESX10-TD-...-X279)
6/8/10 A adjustable (only ESX10-TD-...-X280)
2/3/4 A adjustable (only ESX10-TD-101-...-X282)
2A
130 mV
1.8 x IN
2A
2A
ESX10 - TA
3A
80 mV
1.8 x IN
3A
3A
4A
100 mV
1.8 x IN
4A
4A
Attention!
Please see separate data sheet for ESX10-TB-101-DC 24 V-16 A.
6A
130 mV
1.8 x IN
6A
5A
8A
120 mV
1.5 x IN
8A
7A
10 A
150 mV
1.5 x IN
10 A
9A
ESX10 - TB-1
0 1- DC 24 V- 6 A -E Ordering information
Table 1: voltage drop, current limitation, max. load current
current
rating IN
typically voltage
drop UON at IN
active current
limitation ILimit
(typically)
max. load current at
100% ON duty
Ta = 40 ° C
Ta = 50 ° C
12 A
180 mV
1.3 x IN
12 A
10,8 A
[0.5/1/2 A]
70/80/130 mV
1.4 x IN
0.5/1/2 A
0.5/1/2 A
[2/3/4 A]
130/80/100 mV
1.4 x IN
2/3/4 A
2/3/4 A
[2/4/6 A]
130/100/130 mV
1.4 x IN
2/4/6 A
2/4/5 A
[6/8/10 A]
130/120/150 mV
1.4 x IN
6/8/10 A
5/7/9 A
1
0
0 - DC 24 V -6 A
ordering example
Description of ESX10-T signal inputs and outputs see wiring
diagrams.
Notes
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Attention:
when mounted side-by-side without convection the ESX10-T should not carry
more than 80 % of its rated load with 100 % ON duty due to thermal effects.
The user should ensure that the cable cross sections of the relevant
load circuit are suitable for the current rating of the ESX10-T used.
Automatic start-up of machinery after shut down must be prevented
(Machinery Directive 98/37/EG and EN 60204-1). In the event of
a short circuit or overload the load circuit will be disconnected
electronically by the ESX10-T.
Preferred types
Preferred types
ESX10-TA/TB
ESX10-TA-100-DC24VESX10-TB-101-DC24VESX10-TD
Standard current ratings (A)
0.5
1
2
3
4
6
8
10
12
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
0.5
1
2
3
4
6
8
10
12
ESX10-TD-101-DC24V-
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0.5 / 1 / 2
2/4/6
6 / 8 / 10
0.5 / 1 / 2
2/4/6
6 / 8 / 10
x
x
x
3
4
Electronic Circuit Protector ESX10-T.-DC 24 V
Table 2: ESX10-T - product version
Signal input
Version
Signal output
Signal output F (Signal contact)
ESX10-..
without
-TA
-100
x
-TB/-TD
-101
x
-TB/-TD
-102
x
-TB/-TD
-114
Control input
ON/OFF +24 V
Control IN+
Reset input
+24 V RE
without single signal
N/O
(normally
open NO)
Status output SF
single signal without Status OUT
N/C
+24 V = OK
(normally
closed NC)
x
Status OUT
0 V = OK
x
x
x
x
x
x
x
-TB/-TD
-124
x
-TB/-TD
-127
x
Terminal wiring diagram ESX10-TB-124 (Example)
x
x
x
x
Schematic diagram ESX10-TB-124 (Example)
ESX10-TB-124-…
22
23
electronic control unit
4
1
SF 23
RE 22
TB-124
ok
2
LOAD+
0V
on
off
xxA
3
r
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s
e
t
Rsense
22 23
Germany
Elektronischer Sicherungsautomat
Electronic Circuit Protector
ESX10-TB-124-DC24V-xxA
www.e-t-a.com
xxxx
LINE+
Failsafe
LINE (+)
DC 24 V
2 LOAD+
LOAD (+)
load output
S1
ON/OFF
status indication
green/orange/red
RE
reset input
SF
status output
0V
Approvals
ESX10-TA/-TB and -TD
Authority
Standard
Voltage rating
Current ratings
UL
UL 2367
DC 24 V
0.5 A…16 A
UL
UL 1604
DC 24 V
0.5 A…12 A
UL
UL 508
C22.2 No 14
DC 24 V
0.5 A…16 A
GL
Rules VI, part 7,
GL 2012, category
C, EMC1
DC 24 V
0.5 A...12 A
Authority
Standard
Voltage rating
Current ratings
CSA
C22.2 No 14
C22.2 No 142M
C22.2 No 213-M
DC 24 V
0.5...12 A
TÜV
ATEX 94/9/EC
Annex VIII
EN 60079-0
EN 60079-11
EN 60079-15
DC 24 V
ESX10-TA and -TB
4
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1642
Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
EG-declaration of Conformity for ATEX-version ESX10-TA/-TB-...-E
4
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5
Electronic Circuit Protector ESX10-T.-DC 24 V
Information on UL approvals/CSA approvals
Dimensions ESX10-TA
83
ESX10-TA/-TB
UL1604
UL File # E320024
12.5
.492
3.27
80
3.15
Operating Temperature Code T5
- This equipment is suitable for use in Class Ι, Division 2,
Groups A, B, C and D or non-hazardous locations only
WARNING:
- Exposure to some chemicals may degrade the sealing properties
of materials used in the following device: relay
Sealant Material:
Generic Name: Modified diglycidyl ether of bisphenol A
Supplier:
Fine Polymers Corporation
Type:
Epi Fine 4616L-160PK
Casing Material:
Generic Name: Liquid Crystal Polymer
Supplier:
Sumitomo Chemical
Type:
E4008, E4009, or E6008
ok
on
off
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s
e
t
2 LOAD+
80
3.15
Phoenix label ZBF 12
snap-on socket for
symmetrical rail EN 50022-35x7.5
WARNING – EXPLOSION HAZARD:
- Do not disconnect equipment unless power has been removed or
the area is known to be non-hazardous
- Substitution of any components may impair suitability for Class Ι,
Division 2
Dimensions ESX10-TB
12.5
.492
83
3.27
RECOMMENDATION:
- Periodically inspect the device named above for any degradation
of properties and replace if degradation is found
ESX10-TA/-TB/-TD
UL2367
Non-hazardous use - UL File # E306740
80
3.15
ESX10-TA/-TB/-TD
UL 508
Non-hazardous use - UL File # E322549
4
ESX10-TA/-TB
CSA C22.2 No: 14 - File # 16186
CSA C22.2 No: 142 - File # 16186
CSA C22.2 No: 213 (Class Ι, Division 2) File # 16186
80
3.15
Phoenix label ZBF 12
snap-on socket for
symmetrical rail EN 50022-35x7.5
Dimensions ESX10-TD
Class 2
Meets requirement for Class 2 current limitation
(ESX10-T...-0,5 A/1 A/2 A/3 A)
Instruction leaflet
12.5
.492
83
3.27
Electronic Circuit Protector
ESX10-T
UL1604
switch for current
rating adjustment
80
3.15
xA
xA
xx A
ok
on
off
UL File # E320024
This device is suitable for use in Class I, Div 2, Groups A, B, C, D;
TC T5; Hazardous locations or nonhazardous locations only
Warnings:
1. Remove power before disconnecting device
or the area is known to be nonhazardous.
2. Components substitutions may impair suitability of Class I , Div 2.
3. Chemical exposure may degrade internal relay's sealing property.
r
e
s
e
t
2 LOAD+
UL2367
80
3.15
Phoenix label ZBF 12
C22.2 No.213
CSA File # 16186
Non-hazardous use
UL File # E306740
snap-on socket for
symmetrical rail EN 50022-35x7.5
UL508
Non-hazardous use
UL File # E322549
C22.2 No.14
Non-hazardous use
CSA File # 16186
Refer to data sheet / installation guidelines for installation
and safety instructions.
E-T-A Elektrotechnische Apparate GmbH
D-90518 Altdorf · Industriestraße 2-8
Tel. +49 9187 10-0 · Fax +49 9187 10-397
E-Mail: [email protected] · www.e-t-a.com/e
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1642
Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
ESX10-T Signal inputs / outputs (wiring diagram)
ESX10-T signal inputs / outputs (schematic diagrams)
Auxiliary contacts are shown in OFF or error condition
ESX10-TA-100
without signal input/output
LINE+
2
1
LOAD+
0V
ESX10-TB-101
without signal input
with signal output F
(single signal, N/O)
LINE+
ESX10-TB-102
without signal input
with signal output F
(single signal, N/C)
1
LINE+
14
12
13
11
2
LOAD+
0V
3
2
operating condition: 13-14 closed
fault condition:
13-14 open
LOAD+
0V
3
1
3
operating condition: 11-12 open
fault condition:
11-12 closed
4
ESX10-TB-114
with control input IN+
(+DC 24 V)
with status output SF
(+24 V = load output ON)
LINE+
ESX10-TB-124
with reset input RE
(+DC 24 V ↓)
with status output SF
(+24 V = load output ON)
1
LINE+
ESX10-TB-127
with reset input RE
(+DC 24 V ↓)
with inverse status output SF
(0 V = load output ON)
1
LINE+
SF 23
SF 23
SF 23
IN 21
RE 22
RE 22
2
LOAD+
0V
2
3
operating condition: SF +24 V = OK
fault condition:
SF 0 V
2
LOAD+
0V
3
operating condition: SF +24 V = OK
fault condition:
SF 0 V
1
LOAD+
0V
3
operating condition: SF 0 V = OK
fault condition:
SF +24 V
ESX10-TD
Schematic diagram similar to ESX10-TB, without signal busbars (on top)
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Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
Time/Current characteristic curve (TA = 25 °C)
disconnection
typically 1.1 x IN 1.8 x IN
10000
l
The trip time is typically 3 s in the range between 1.1 and 1.8 x IN
(e.g. ESX10-TB-...-6 A)
l
Electronic current limitation ILimit occurs at typically 1.8 x IN
which means that under all overload conditions (independent
of the power supply and the resistance of the load circuit) the
max. overload before disconnection will not exceed 1.8 x IN
times the current rating. The individual current limitation value
ILimit depends on the current rating (see table1). Trip time is
between 100 ms and 3 sec (depending on overload or at short
circuit).
l
Without this current limitation a considerably higher overload
current would flow in the event of an overload or short circuit.
1000
trip time in seconds
100
current limitation
typically 1.8 x IN
10
5
1
0. 1
0.01
0
1
2
5 IK
4
3
...times rated current
Table 3: Reliable trip of ESX10-T
Reliable trip of ESX10 with different cable lengths and cross sections
Resistivity of copper ρ0 = 0.0178 (Ohm x mm2) / m
US = DC 19.2 V (= 80 % of 24 V)
voltage drop of ESX10-T and tolerance of trip point (typically 1.1 x IN = 1.05 ... 1.35 x IN)
have been taken into account.
ESX10-T-selected rating IN (in A) ➞
3
e. g. trip current Iab = 1.25 x IN (in A)) ➞
Rmax in Ohm = (US / Iab) - 0.050 ➞
4
6
3.75
7.5
5.07
2.51
➞ ESX10-T trips after 3 s
The ESX10-T reliably trips from 0 Ohm to max. circuitry resistance Rmax
Cable cross section A in mm2 ➞
0.14
0.25
0.34
0.5
0.75
1
1.5
cable resistance in Ohm = (R0 x 2 x L) / A
cable length L in meter (= single length)
5
1.27
0.71
0.52
0.36
0.24
0.18
0.12
10
2.54
1.42
1.05
0.71
0.47
0.36
0.24
15
3.81
2.14
1.57
1.07
0.71
0.53
0.36
20
5.09
2.85
2.09
1.42
0.95
0.71
0.47
25
6.36
3.56
2.62
1.78
1.19
0.89
0.59
30
7.63
4.27
3.14
2.14
1.42
1.07
0.71
35
8.90
4.98
3.66
2.49
1.66
1.25
0.83
40
10.17
5.70
4.19
2.85
1.90
1.42
0.95
45
11.44
6.41
4.71
3.20
2.14
1.60
1.07
50
12.71
7.12
5.24
3.56
2.37
1.78
1.19
75
19.07
10.68
7.85
5.34
3.56
2.67
1.78
100
25.34
14.24
10.47
7.12
4.75
3.56
2.37
125
31.79
17.80
13.09
8.90
5.93
4.45
2.97
150
38.14
21.36
15.71
10.68
7.12
5.34
3.56
175
44.50
24.92
18.32
12.46
8.31
6.23
4.15
200
50.86
28.48
20.94
14.24
9.49
7.12
4.75
225
57.21
32.04
23.56
16.02
10.68
8.01
5.34
250
63.57
35.60
26.18
17.80
11.87
8.90
5.93
Example 1:
max. length at 1.5
Example 2:
max. length at 1.5 mm2 and 6 A ➞ 106 m
Example 3:
mixed wiring:
mm2
and 3 A ➞ 214 m
R1 = 40 m in 1.5 mm2 and R2 = 5 m in 0.25 mm2:
(Control cabinet – sensor/actuator level) R1 = 0.95 Ohm, R2 = 0.71 Ohm
Total (R1 + R2) = 1.66 Ohm
8
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1642
Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
Mounting examples for ESX10-T
The ESX10-T features an integral power distribution system.
LINE+ busbar
X22261102 grey
(12.5 x n)-3 = length of busbars ± 0.5
e. g. (12.5 x 5)-3 = 59.5 ± 0.5
continuous busbar
500 mm length, cut
signal bar
X22200503 grey
or
jumper
X22200513 grey
remove protection against
brush contact from bottom side
insert protection against
brush contact
0 V busbar
X22261102 grey
12.5 x n = width of protector block
e. g. 12.5 x 5 = 62.5
insert busbars
and protection slides
to be flush with housing sides
insert signal
bars to be flush with
housing and place them
centrally over the contacts
5 ESX10-TA
with busbars
5 ESX10-TB
with busbars
and jumpers
4
5 ESX10-TD
with busbars
Mounting procedure:
Before wiring insert busbars into protector block.
Max. 10 insertion/removal cycles for busbars.
Recommendation:
After 10 units the busbars and signal busbars should be interrupted and receive a new entry live
Table of lengths for busbars
(X 222 611 02 / X 222 005 03 or cut off, see accessories)
No. of units
Length of busbar
[mm] ± 0.5 mm
1642
2
3
4
5
6
7
8
9
10
22
34.5
47
59.5
72
84.5
97
109.5
122
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9
Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
Connection diagrams and application examples ESX10-T
Connection diagrams and application examples ESX10-T…
Signal contacts are shown in OFF or fault condition.
ESX10-TA-100
terminals for
busbars
screw
terminals
+ line entry
1
LINE+
1
LINE+
1
LINE+
ESX10-TA-100
ESX10-TA-100
ESX10-TA-100
+24V
power supply
DC 24 V
0V
2 LOAD+
2 LOAD+
2 LOAD+
3
3
3
0V
0V
LINE+ busbar
(X 222 611 02 or X 222 611 34)
0V
0 V busbar
(X 222 611 02 or X 222 611 34)
- line entry
+
-
+
load
4
-
+
load
-
load
ESX10-TB-101
group signalling (series connection)
+ line entry for the SI
+ line entry
LINE + busbar
(X 222 611 02 or X 222 611 34)
1
LINE+
+24V
13
14
1
LINE+
13
1
LINE+
14
13
14
group signalling
by means of an signal lamp
power supply
DC 24 V
0V
jumpers (X 222 005 13)
are staggered
ESX10-TB-101
ESX10-TB-101
ESX10-TB-101
2 LOAD+
2 LOAD+
2 LOAD+
3
3
3
0V
0V
0V
0 V busbar
(X 222 611 02 or X 222 611 34)
- line entry
+
load
10
-
+
-
load
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+
-
load
1642
Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
Connection diagrams and application examples ESX10-T
ESX10-TB-102
Single signalling with common line entry
single signalling per way
by means of an LED
+ line entry
for the SI
+ line entry
1
LINE+
1
LINE+
+24 V
12
11
LINE+ busbar
(X 222 611 02 or X 222 611 34)
1
LINE+
12
11
12
11
power supply
DC 24 V
signal busbar (X 222 005 03)
for common line entry
ESX10-TB-102
ESX10-TB-102
0V
ESX10-TB-102
2 LOAD+
2 LOAD+
2 LOAD+
3
3
3
0V
0V
0V
0 V busbar
(X 222 611 02 or X 222 611 34)
- line entry
+
-
+
load
-
+
-
load
load
ESX10-TB-124
4
Single signalling with common reset
reset
button
single signalling per way
by means of an LED
+ line entry
1
LINE+
1
LINE+
+24 V
22
RE
23
SF
22
RE
SF
LINE+ busbar
(X 222 611 02 or X 222 611 34)
1
LINE+
23
22
RE
SF
23
power supply
DC 24 V
ESX10-TB-124
0V
ESX10-TB-124
signal busbar (X 222 005 03)
for common reset
ESX10-TB-124
2 LOAD+
2 LOAD+
2 LOAD+
3
3
3
0V
0V
0V
0 V busbar
(X 222 611 02 or X 222 611 34)
- line entry
+
load
1642
-
+
-
load
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+
-
load
11
Electronic Circuit Protector ESX10-T.-DC 24 V / Installation guidelines and safety instructions
Connection diagrams and application examples ESX10-T
Applications examples: line entry DC 24 V with
protection of signal circuit and direct connection of loads
Auxiliary contacts are shown on the OFF of fault condition
ESX10-TB-101
Group signalisation (series connection)
Type ESX10-TA-100-DC24V-0.5A can be used as a supply module including protection of auxiliary circuit
Optional: passive supply module AD-TX-EM01 (without protection)
+ line entry for SI
+ line entry
+ 24 V
power supply
DC 24 V
0V
1
LINE+
0.5 A
ESX10-TA-100
1
LINE+
14 13
13
ESX10-TB-101
1
LINE+
14
1
LINE+
13
ESX10-TB-101
LINE+ busbar
(X 222 611 02 or X 222 611 47)
14
jumpers (X 222 005 13)
are staggered
ESX10-TB-101
2 LOAD +
2 LOAD +
2 LOAD +
2 LOAD +
3
3
3
3
0V
0V
0V
group signalisation by
means of a signal lamp
0V
0 V busbar
(X 222 611 02 or X 222 611 47)
- line entry
+
-
+
load
-
+
load
-
load
ESX10-TB-102
Single signalisation with common line entry
Type ESX10-TA-100-DC24V-0.5A can be used as a supply module
including protection of auxiliary circuit
Optional: passive supply module AD-TX-EM01 (without protection)
4
single signalisation per way
by means of an LED
+ line entry for SI
+ line entry
LINE+ busbar
(X 222 611 02 or X 222 611 47)
ESX10-TB-102
+ 24 V
power supply
DC 24 V
0V
1
LINE+
0.5 A
ESX10-TA-100
1
LINE+
11
1
LINE+
12 11
ESX10-TB-102
1
LINE+
12
ESX10-TB-102
11
12
ESX10-TB-102
2 LOAD +
2 LOAD +
2 LOAD +
2 LOAD +
3
3
3
3
0V
0V
0V
signal busbar (X 222 005 03)
for common line entry
0V
0 V busbar
(X 222 611 02 or X 222 611 47)
- line entry
+
load
12
-
+
-
load
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+
-
load
1642
ESX10-T.-DC 24 V- Accessories / Installation guidelines and safety instructions
Description
The ESX10-T features an integral power distribution system. The
following wiring modes are possible with various pluggable current
and signal busbars:
l
l
l
l
LINE +(DC 24 V)
0V
Caution: The electronic devices ESX10-T require a
0 V connection
signal contacts
reset inputs
Accessories
Busbars for LINE+ and 0 V
max. load with one line entry
(recommended: centre line entry)
max. load with two line entries
grey insulation, length: 500 mm
X 222 611 02
Imax
50 A
Imax
63 A
Busbars for LINE+ and 0 V
grey insulation
max. number of plug-on operations 10:
X 222 611 22 (2-unit-block ESX10-T), length: 22 mm
X 222 611 34, (3-unit-block ESX10-T), length: 34.5 mm
X 222 611 47, (4-unit-block ESX10-T), length: 47 mm
X 222 611 59, (5-unit-block ESX10-T), length: 59.5 mm
packing unit: 10 pcs
Jumpers for signal contacts
suitable for jumper ESX10-TB-...
grey insulation, length: 21 mm
X 222 005 13
packing unit: 10 pcs
Insulated wire bridge
optional as jumper for ESX10-TB-101.../ESX10-TD-101...
for group signalisation (series connection)
X 223 108 01
packing unit: 10 pcs
X 222 611 97, (8-unit-block ESX10-T), length: 97 mm
X 222 611 12, (10-unit-block ESX10-T), length: 122 mm
packing unit: 4 pcs
4
7.5
0.29
5
Connector bus link –K10
suitable for auxiliary contacts (series connection)
X 210 589 02 (1.5 mm2, brown),
1642
~70
~2.76
Signal busbars for signal contacts and reset inputs
suitable for signal busbar ESX10-TB-...
max. load with one line entry
with one series connection of signal contacts Imax
grey insulation, length: 500 mm
X 222 005 03
ø2.5
.099
50 pin lugs to
DIN 46230
tinned copper
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13
ESX10-T.-DC 24 V- Accessories / Installation guidelines and safety instructions
Accessories
Passive supply module for LINE+ and 0 V (without protection)
optional for all ESX10-T... versions in the event of loads to be
connected directly to all ESX10-Ts.
Imax 50 A
0,5 - 10 mm2
ampacity
max. cross section
Labels, pack of 10
suitable for ESX10-TD, cover of current rating adjustment
Y 309 705 11 (0.5 A, 1 A, 2 A)
Y 309 705 12 (2 A, 4 A, 6 A)
Y 309 705 13 (6 A, 8 A, 10 A)
Y 309 705 14 (2 A, 3 A, 4 A)
Technical data
see terminals ESX10-T
2A
AD-TX-EM01
1
max. 50 A
Y
N
A
M
R
E
G
Einspeisemodul
Supply Module
AD-TX-EM01
LINE+
AD-TXEM01
0V
3
4A
6A
Labels, pack of 30
suitable for ESX10-TD , cover of current rating adjustment
Y 309 705 21 (0.5 A)
Y 309 705 22 (1 A)
Y 309 705 23 (2 A)
Y 309 705 24 (3 A)
Y 309 705 25 (4 A)
Y 309 705 26 (6 A)
Y 309 705 27 (8 A)
Y 309 705 28 (10 A)
ESX10-TD-... application example for label
ESX10-TD-...
cover for current rating adjustment
4
xx xx
xx xx
switch for
current rating
adjustment
2A
4A
6A
4A
ok
on
off
2 LOAD+
cover label
with adjusted rating, e.g. 4 A
see accessories
ok
r
e
s
e
t
on
off
r
e
s
e
t
2 LOAD+
All dimensions without tolerances are for reference only. In the interest of improved design,
performance and cost effectiveness the right to make changes in these specifications without
notice is reserved. Product markings may not be exactly as the ordering codes. Errors and
omissions excepted.
14
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1642
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