Screw Terminal Aluminum Electrolytic Capacitors ALS80/81, High CV, +105°C Overview Applications KEMET's ALS80/81 high CV screw terminal capacitors features the same high ripple currents and long life characteristics as the ALS70/71 series, but can operate at higher temperatures. Volumetric efficiency ensures the maximum capacitance capability in a smaller size. They are similarly suited for high reliability and long life applications such as frequency converters, uninterruptible power supply (UPS) systems, and switch mode power supplies (SMPS). The extended temperature range allows increased ripple currents at lower temperatures. Typical applications for KEMET's ALS80/81 series of capacitors include alternative energy, smoothing, energy storage or pulse operation in telecommunication demanding power supplies, process control, AC motor control, traction, welding and measuring. Benefits • Maximum capacitance capability in a smaller size • Long life, up to 9,000 hours at +105°C (Vr, Ir applied) • High ripple current • Excellent surge voltage capability • PET sleeve recognized to UL QMTR2, UL No. E358957 • Optimized designs available upon request Click image above for interactive 3D content Open PDF in Adobe Reader for full functionality Part Number System ALS8 0 A 303 DA 025 Series Stud Option Termination Capacitance Code (µF) Size Code Rated Voltage (VDC) Screw Terminal Aluminum Electrolytic 0 = Plain Can 1 = Threaded mounting stud See Termination Table First two digits represent significant figures. Third digit specifies number of zeros. See Dimension Table 025 = 25 040 = 40 063 = 63 100 = 100 200 = 200 250 = 250 350 = 350 400 = 400 450 = 450 500 = 500 One world. One KEMET © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 1 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Performance Characteristics Item Performance Characteristics Capacitance Range 300 – 1,200,000 µF Rated Voltage 25 – 500 VDC Operating Temperature −40 to +105°C Storage Temperature Range −55 to +105°C Capacitance Tolerance ±20% at 100 Hz/+20°C Operational Lifetime End of Life Requirement Shelf Life Leakage Current D (mm) Rated Voltage and Ripple Current at +105°C (hours) Rated Voltage at +105°C (hours) 36 6,000 10,000 51 7,000 11,000 66 8,000 13,000 77, 90 9,000 15,000 25 ≤ UR ≤ 100 VDC ΔC/C < ±20%, UR > 100 VDC ΔC/C < ±15% ESR < 3 x initial limit 2,000 hours at +85°C or 30,000 hours at +40°C 0 VDC I = 0.003 CV or 6,000 (µA, whichever is smaller) C = rated capacitance (µF), V = rated voltage (VDC) Voltage applied for 5 minutes at +20°C Procedure Case Length < 220 mm 0.75 mm displacement amplitude or 10 g maximum acceleration Vibration applied for three 2-hour sessions at 10 – 55 Hz (Capacitor clamped by body) Case Length ≥ 220 mm 0.35 mm displacement amplitude or 5 g maximum acceleration Vibration applied for three 0.5- hour sessions at 10 – 55 Hz (Capacitor clamped by body) Vibration Test Specifications Standards Requirements No leakage of electrolyte or other visible damage Deviations in capacitance from initial measurements must not exceed Δ C/C < 5% IEC 60384–4 long life grade 40/105/56 Surge Voltage Condition ≤ 30 s surge followed by a no load period of 330 s, 1,000 cycles at +85°C ≤ 500 ms surge, 100 cycles at 20°C, occurring randomly throughout the life of the capacitor Voltage (VDC) 25 40 63 100 200 250 350 400 450 500 28.75 46 72.45 115 230 287.5 385 440 495 550 350 400 500 520 550 600 © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 2 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Test Method & Performance Endurance Life Test Conditions Performance Temperature +105°C Test Duration 2,000 hours Ripple Current Rated ripple current in specified table Voltage The sum of DC voltage and the peak AC voltage must not exceed the rated voltage of the capacitor Performance The following specifications will be satisfied when the capacitor is tested at +20°C Capacitance Change Equivalent Series Resistance ≤ 160 V Within 15% of the initial value ≥ 160 V Within 10% of the initial value Does not exceed 150% of the initial value Leakage Current Does not exceed leakage current limit Dimensions – Millimeters Dimensions in mm Size Code DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT Mounting Mounting Clip Stud (M x H) D L LT S V ±1 ±2 ±1 ±0.5 Nominal ±1 36 36 36 36 51 51 63.5 66 77 77 77 77 77 77 90 90 90 90 90 90 90 52 62 82 105 82 105 131 105 105 115 146 169 194 220 67 98 131 146 169 194 220 58.5 67.5 87.5 111.5 86.5 110.5 135 110.5 110.5 119 150.5 174 198 224.5 71.5 103.5 135 149.5 174 198 223.5 12.8 12.8 12.8 12.8 22.2 22.2 28.5 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 8 8 8 8 13.7 13.7 15.8 15.8 19 19 19 19 19 19 25 25 25 25 25 25 25 M8 x 12 M8 x 12 M8 x 12 M8 x 12 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 M12 x 16 V3/H2/2736 V3/H2/2736 V3/H2/2736 V3/H2/2736 V4/2737 V4/2737 V8 V10/2738 V11 V11 V11 V11 V11 V11 PYC6045 PYC6045 PYC6045 PYC6045 PYC6045 PYC6045 PYC6045 Approximate Weight Grams 75 90 115 140 220 300 600 505 690 766 960 1,160 1,400 1,450 615 900 1,300 1,345 1,500 1,800 2,000 Note: Dimensions include sleeving. LT listed is for A-type termination code. Information for other termination codes is available upon request. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 3 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Dimensions – Inches Dimensions in inches Size Code D ±1 ±2 DA DB DE DF KE KF LM MF 1.417 1.417 1.417 1.417 2.008 2.008 2.5 2.598 2.047 2.441 3.228 4.134 3.228 4.134 5.157 4.134 NF NJ NP NW NS NT QC QH QM QP QW QS QT 3.032 3.032 3.032 3.032 3.032 3.032 3.543 3.543 3.543 3.543 3.543 3.543 3.543 4.134 4.528 5.748 6.654 7.638 8.661 2.638 3.858 5.157 5.748 6.654 7.638 8.661 4.350 4.685 5.925 6.850 7.795 8.839 2.815 4.075 5.315 5.886 6.850 7.795 223.5 L LT Mounting Stud (M x H) S V ±1 ±0.5 Nominal ±1 2.303 2.657 3.445 4.390 3.406 4.350 5.315 4.350 0.5039 0.5039 0.5039 0.5039 0.8740 0.8740 1.1220 1.1220 0.3150 0.3150 0.3150 0.3150 0.5394 0.5394 0.6220 0.6220 M8 x 0.472 M8 x 0.472 M8 x 0.472 M8 x 0.472 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 1.2520 0.7480 0.7480 0.7480 0.7480 0.7480 0.7480 0.9843 0.9843 0.9843 0.9843 0.9843 0.9843 0.9843 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 M12 x 0.630 Note: Dimensions include sleeving. LT listed is for A-type termination code. Information for other termination codes is available upon request. Termination Tables Termination Code Diameter (mm/inches) 36/1.417 51/2.008 63.5/2.5 66/2.598 77/3.032 90/3.543 A • • • • • • C • • • • G H • • • • • • • • P U • • © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 4 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Termination Tables (cont.) Termination Code Termination Style Thread T mm T inches DT mm DT Thread Depth (TD) inches mm/inches ± 0.5 ±0.019 ± 0.5 ±0.019 Minimum Z mm/inches Nominal Standard Termination Option A (D = 36) M5 Round 7.14 0.281 8 0.315 10/0.394 A (D > 36) M5 Oval 5.5 0.217 13 0.512 10/0.394 10/0.394 Other Termination Options C M6 Round 5.5 0.217 13 0.512 10/0.394 G M6 Round 6.35 0.25 17 0.67 11.8/0.465 H 10-32 UNF class 2B Round 7.14 0.281 8 0.315 10/0.394 P (offset) M6 Round 6.35 0.25 17 0.67 11.8/0.465 U (offset) M5 Round 7.14 0.281 13 0.512 10/0.394 Dimensions in mm and inches SIDE VIEW LT L S D Optional Mounting Stud (M x H) T (From Deck) OVAL Termination Codes: A ROUND Termination Codes: A (D = 1.375), C, G, H Safety Vent Safety Vent V + TD Z DT Polarity Mark V + TD DT Polarity Mark OFFSET Termination Codes: P, U W V Safety Vent Polarity Mark + DT TD W = 15.9 mm/0.626 inch Case Polarity Due to the presence of electrolyte in the capacitor, the aluminum can and stud mounting will essentially be at the same polarity as the negative terminal. We recommend that the stud and can be insulated (see accessories for insulating nuts). Terminations Aluminum inserts with M5 threads as standard, have a maximum torque 2NM. Optional M6 threaded inserts have a maximum torque 4NM. Maximum torque for stud mounting M8:4NM and M12:8NM. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 5 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Shelf Life The capacitance, ESR and impedance of a capacitor will not change significantly after extended storage periods, however, the leakage current will very slowly increase. KEMET products are particularly stable and allow a shelf life in excess of three years at 40°C. See sectional specification under each product series for specific data. Re-Age (Reforming) Procedure Apply the rated voltage to the capacitor at room temperature for a period of one hour, or until the leakage current has fallen to a steady value below the specified limit. During re-aging, a maximum charging current of twice the specified leakage current or 5 mA (whichever is greater) is suggested. Reliability The reliability of a component can be defined as the probability that it will perform satisfactorily under a given set of conditions for a given length of time. In practice, it is impossible to predict with absolute certainty how any individual component will perform. Therefore, we must utilize probability theory. It is also necessary to clearly define the level of stress involved (e.g., operating voltage, ripple current, temperature and time). Finally, the meaning of satisfactory performance must be defined by specifying a set of conditions that determine the end of life of the component. Reliability as a function of time, R(t), is normally expressed as: R(t)=e-λt, where R(t) is the probability that the component will perform satisfactorily for time t, and λ is the failure rate. Failure Rate The failure rate is the number of components failing per unit time. The failure rate of most electronic components follows the characteristic pattern: • Early failures are removed during the manufacturing process. • The operational life is characterized by a constant failure rate. • The wear out period is characterized by a rapidly increasing failure rate. The failures in time (FIT) are given with a 60% confidence level for the various type codes. By convention, FIT is expressed as 1 x 10−9 failures per hour. Failure rate is also expressed as a percentage of failures per 1,000 hours, e.g., 100 FIT = 1 x 10-7 failures per hour = 0.01%/1,000 hours. End of Life Definition Catastrophic Failure: short circuit, open circuit or safety vent operation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 6 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C MTBF The mean time between failures (MTBF) is simply the inverse of the failure rate. MTBF = 1/λ Failure Rate early failures wear out operational life Time The failure rate is derived from our periodic test results. The failure rate (λR) is, therefore, only given at test temperature for life tests. An estimation is also given at 40°C. The expected failure rate for this capacitor range is based on our periodic test results for capacitors with structural similarity. Failure rate is frequently quoted in FIT (Failures In Time) where 1 FIT = 1x 10 9 failures per hour. Failure rates include both catastrophic and parametric failures. Ta 85°C 40°C Failure Rate per Hour 250 FIT 12 FIT Environmental Compliance As an environmentally conscious company, KEMET is working continuously with improvements concerning the environmental effects of both our capacitors and their production. In Europe (RoHS Directive) and in some other geographical areas like China, legislation has been put in place to prevent the use of some hazardous materials, such as lead (Pb), in electronic equipment. All products in this catalog are produced to help our customers’ obligations to guarantee their products and fulfill these legislative requirements. The only material of concern in our products has been lead (Pb), which has been removed from all designs to fulfill the requirement of containing less than 0.1% of lead in any homogeneous material. KEMET will closely follow any changes in legislation worldwide and makes any necessary changes in its products, whenever needed. Some customer segments such as medical, military and automotive electronics may still require the use of lead in electrode coatings. To clarify the situation and distinguish products from each other, a special symbol is used on the packaging labels for RoHS compatible capacitors. Because of customer requirements, there may appear additional markings such as LF = Lead Free or LFW = Lead Free Wires on the label. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 7 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Table 1 – Ratings & Part Number Reference VDC 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 25 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 63 63 63 63 63 63 63 63 63 63 63 63 63 63 63 VDC Rated Capacitance 100 Hz 20°C (µF) 30,000 39,000 62,000 82,000 120,000 180,000 300,000 300,000 430,000 470,000 560,000 680,000 820,000 910,000 270,000 510,000 620,000 750,000 910,000 1,200,000 1,200,000 13,000 16,000 24,000 36,000 51,000 75,000 130,000 130,000 180,000 200,000 240,000 300,000 360,000 390,000 110,000 220,000 270,000 330,000 390,000 510,000 510,000 7,500 10,000 15,000 22,000 30,000 47,000 82,000 82,000 120,000 120,000 130,000 180,000 220,000 240,000 68,000 Rated Capacitance Size Code Case Size D x L (mm) DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 Size Code Case Size Ripple Current 100 Hz 105°C (A) 8.6 9.8 12.0 12.9 15.2 17.6 25.0 24.2 24.3 24.7 26.8 28.4 29.2 29.5 19.8 27.8 31.0 32.8 34.9 36.2 36.5 8.0 9.0 10.9 12.4 14.6 17.0 24.3 23.4 23.7 24.1 26.3 27.9 28.9 29.2 19.4 27.1 30.2 32.1 34.3 35.7 36.1 7.0 8.2 10.0 11.5 13.8 16.4 23.6 22.7 23.2 23.8 26.0 27.6 28.6 29.0 18.9 10 kHz 105°C (A) 10.4 11.7 13.8 14.5 16.4 18.7 26.3 25.4 25.0 25.4 27.5 29.0 29.7 30.0 20.4 28.7 31.8 33.6 35.6 36.8 37.1 10.4 11.7 13.6 14.7 16.2 18.6 26.1 25.1 24.8 25.1 27.2 28.8 29.7 29.9 20.4 28.2 31.4 33.2 35.4 36.6 37.0 10.4 11.7 13.7 14.7 16.4 18.7 26.3 25.2 24.6 25.4 27.8 29.1 29.9 30.2 20.5 ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 48 38 25 20 18 13 9 9 9 9 8 7 6 6 13 7 7 6 5 5 5 49 40 28 21 18 14 9 9 9 9 8 7 7 6 13 8 7 6 5 5 5 56 43 30 22 20 14 9 9 9 9 8 7 7 7 14 10 kHz 20°C (mΩ) 43 34 23 19 17 13 9 9 10 9 9 8 8 8 13 9 8 8 7 7 7 41 34 24 18 16 13 9 9 9 9 9 8 8 8 13 9 8 8 7 7 7 43 34 24 18 17 13 9 9 10 9 9 8 8 8 13 ALS8(1)(2)303DA025 ALS8(1)(2)393DB025 ALS8(1)(2)623DE025 ALS8(1)(2)823DF025 ALS8(1)(2)124KE025 ALS8(1)(2)184KF025 ALS8(1)(2)304LM025 ALS8(1)(2)304MF025 ALS8(1)(2)434NF025 ALS8(1)(2)474NJ025 ALS8(1)(2)564NP025 ALS8(1)(2)684NW025 ALS8(1)(2)824NS025 ALS8(1)(2)914NT025 ALS8(1)(2)274QC025 ALS8(1)(2)514QH025 ALS8(1)(2)624QM025 ALS8(1)(2)754QP025 ALS8(1)(2)914QW025 ALS8(1)(2)125QS025 ALS8(1)(2)125QT025 ALS8(1)(2)133DA040 ALS8(1)(2)163DB040 ALS8(1)(2)243DE040 ALS8(1)(2)363DF040 ALS8(1)(2)513KE040 ALS8(1)(2)753KF040 ALS8(1)(2)134LM040 ALS8(1)(2)134MF040 ALS8(1)(2)184NF040 ALS8(1)(2)204NJ040 ALS8(1)(2)244NP040 ALS8(1)(2)304NW040 ALS8(1)(2)364NS040 ALS8(1)(2)394NT040 ALS8(1)(2)114QC040 ALS8(1)(2)224QH040 ALS8(1)(2)274QM040 ALS8(1)(2)334QP040 ALS8(1)(2)394QW040 ALS8(1)(2)514QS040 ALS8(1)(2)514QT040 ALS8(1)(2)752DA063 ALS8(1)(2)103DB063 ALS8(1)(2)153DE063 ALS8(1)(2)223DF063 ALS8(1)(2)303KE063 ALS8(1)(2)473KF063 ALS8(1)(2)823LM063 ALS8(1)(2)823MF063 ALS8(1)(2)124NF063 ALS8(1)(2)124NJ063 ALS8(1)(2)134NP063 ALS8(1)(2)184NW063 ALS8(1)(2)224NS063 ALS8(1)(2)244NT063 ALS8(1)(2)683QC063 ESR Impedance Part Number Ripple Current Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 8 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Table 1 – Ratings & Part Number Reference cont'd VDC 63 63 63 63 63 63 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 250 250 250 250 250 250 250 250 250 VDC Rated Capacitance 100 Hz 20°C (µF) 130,000 160,000 200,000 240,000 300,000 330,000 3,000 3,600 5,600 8,200 12,000 16,000 30,000 30,000 43,000 43,000 51,000 68,000 82,000 91,000 24,000 51,000 62,000 75,000 91,000 110,000 120,000 1,100 1,400 2,000 3,000 4,300 6,200 11,000 11,000 16,000 16,000 20,000 24,000 30,000 33,000 9,100 18,000 22,000 27,000 33,000 43,000 43,000 750 1,000 1,500 2,200 3,000 4,300 7,500 7,500 11,000 Rated Capacitance Size Code Case Size D x L (mm) QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 Size Code Case Size Ripple Current 100 Hz 105°C (A) 26.8 29.9 31.8 33.9 35.4 36.0 6.0 6.8 8.5 10.0 12.6 14.7 21.7 21.0 22.0 22.6 24.7 26.5 27.6 28.0 17.9 25.2 28.3 30.3 32.6 34.1 34.7 3.3 3.9 4.8 6.0 7.9 9.6 14.6 14.1 15.8 16.2 18.2 19.9 21.4 22.1 12.2 18.0 20.6 22.5 24.7 27.0 27.4 3.0 3.6 4.6 5.6 7.3 8.9 13.6 13.2 15.1 10 kHz 105°C (A) 28.7 31.8 33.5 35.7 36.9 37.4 9.1 10.3 12.3 13.6 15.4 17.8 25.3 24.3 24.2 24.9 27.0 28.4 29.4 29.7 20.2 27.6 30.8 32.7 34.9 36.2 36.7 6.5 7.5 9.1 10.6 12.1 14.4 20.6 19.9 19.9 20.5 22.5 24.4 25.7 26.2 15.8 22.8 25.7 27.6 30.0 31.8 32.5 6.4 7.4 9.2 10.7 12.0 14.3 20.6 19.8 19.9 ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 8 7 6 6 5 5 95 79 53 38 30 23 14 14 13 12 11 9 8 8 19 11 9 8 7 6 6 236 186 131 90 70 49 29 30 25 25 21 18 15 14 41 22 18 16 13 11 11 267 202 136 94 76 54 32 32 27 10 kHz 20°C (mΩ) 9 8 8 7 7 7 77 64 43 31 25 19 12 12 12 12 10 9 9 9 17 11 10 9 8 8 8 159 126 89 61 49 35 21 22 19 19 16 14 12 12 31 17 15 13 11 10 10 169 128 87 61 51 36 22 22 19 ALS8(1)(2)134QH063 ALS8(1)(2)164QM063 ALS8(1)(2)204QP063 ALS8(1)(2)244QW063 ALS8(1)(2)304QS063 ALS8(1)(2)334QT063 ALS8(1)(2)302DA100 ALS8(1)(2)362DB100 ALS8(1)(2)562DE100 ALS8(1)(2)822DF100 ALS8(1)(2)123KE100 ALS8(1)(2)163KF100 ALS8(1)(2)303LM100 ALS8(1)(2)303MF100 ALS8(1)(2)433NF100 ALS8(1)(2)433NJ100 ALS8(1)(2)513NP100 ALS8(1)(2)683NW100 ALS8(1)(2)823NS100 ALS8(1)(2)913NT100 ALS8(1)(2)243QC100 ALS8(1)(2)513QH100 ALS8(1)(2)623QM100 ALS8(1)(2)753QP100 ALS8(1)(2)913QW100 ALS8(1)(2)114QS100 ALS8(1)(2)124QT100 ALS8(1)(2)112DA200 ALS8(1)(2)142DB200 ALS8(1)(2)202DE200 ALS8(1)(2)302DF200 ALS8(1)(2)432KE200 ALS8(1)(2)622KF200 ALS8(1)(2)113LM200 ALS8(1)(2)113MF200 ALS8(1)(2)163NF200 ALS8(1)(2)163NJ200 ALS8(1)(2)203NP200 ALS8(1)(2)243NW200 ALS8(1)(2)303NS200 ALS8(1)(2)333NT200 ALS8(1)(2)912QC200 ALS8(1)(2)183QH200 ALS8(1)(2)223QM200 ALS8(1)(2)273QP200 ALS8(1)(2)333QW200 ALS8(1)(2)433QS200 ALS8(1)(2)433QT200 ALS8(1)(2)751DA250 ALS8(1)(2)102DB250 ALS8(1)(2)152DE250 ALS8(1)(2)222DF250 ALS8(1)(2)302KE250 ALS8(1)(2)432KF250 ALS8(1)(2)752LM250 ALS8(1)(2)752MF250 ALS8(1)(2)113NF250 ESR Impedance Part Number Ripple Current Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 9 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Table 1 – Ratings & Part Number Reference cont'd VDC 250 250 250 250 250 250 250 250 250 250 250 250 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 450 450 450 VDC Rated Capacitance 100 Hz 20°C (µF) 11,000 13,000 16,000 22,000 22,000 6,800 13,000 16,000 18,000 24,000 30,000 30,000 510 620 1,000 1,300 2,000 3,000 5,100 5,100 7,500 7,500 9,100 11,000 13,000 15,000 4,300 9,100 10,000 12,000 15,000 20,000 20,000 430 560 820 1,200 1,600 2,400 4,300 4,300 6,200 6,200 7,500 9,100 12,000 12,000 3,600 7,500 8,200 10,000 13,000 16,000 16,000 360 470 680 Rated Capacitance Size Code Case Size D x L (mm) NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 Size Code Case Size Ripple Current 100 Hz 105°C (A) 15.4 17.2 18.8 20.9 21.1 11.7 17.2 19.8 21.4 23.9 26.0 26.4 2.7 3.1 4.1 4.7 6.7 8.4 12.3 12.0 14.0 14.3 16.0 17.5 18.7 19.8 10.6 16.0 18.0 19.7 21.9 24.4 24.6 2.6 3.0 3.8 4.7 6.2 7.8 11.9 11.6 13.5 13.8 15.5 17.0 18.9 19.0 10.3 15.5 17.4 19.2 21.6 23.5 23.7 2.4 2.8 3.5 10 kHz 105°C (A) 20.5 22.6 24.4 25.8 26.2 15.6 22.7 25.5 27.7 29.9 31.8 32.5 6.4 7.3 9.2 10.2 12.0 14.3 20.6 19.8 19.9 20.5 22.6 24.4 25.6 26.1 15.8 22.5 25.8 27.8 30.0 31.8 32.4 6.4 7.4 9.1 10.6 12.0 14.2 20.5 19.8 19.8 20.5 22.5 24.3 25.7 26.1 15.7 22.5 25.8 27.7 29.9 31.8 32.4 6.1 7.1 8.7 ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 26 23 19 15 15 42 23 19 17 14 12 11 292 240 151 117 84 58 36 36 29 29 25 21 18 17 49 25 22 19 16 13 13 308 237 163 113 92 63 38 38 31 30 26 22 18 17 50 26 23 19 16 13 13 427 328 228 10 kHz 20°C (mΩ) 19 16 14 12 12 30 17 14 13 11 10 10 169 139 88 68 51 35 22 22 19 19 16 14 12 12 31 16 14 13 11 10 9 173 133 92 64 53 37 22 22 19 19 16 14 12 12 31 16 14 12 11 10 9 262 202 140 ALS8(1)(2)113NJ250 ALS8(1)(2)133NP250 ALS8(1)(2)163NW250 ALS8(1)(2)223NS250 ALS8(1)(2)223NT250 ALS8(1)(2)682QC250 ALS8(1)(2)133QH250 ALS8(1)(2)163QM250 ALS8(1)(2)183QP250 ALS8(1)(2)243QW250 ALS8(1)(2)303QS250 ALS8(1)(2)303QT250 ALS8(1)(2)511DA350 ALS8(1)(2)621DB350 ALS8(1)(2)102DE350 ALS8(1)(2)132DF350 ALS8(1)(2)202KE350 ALS8(1)(2)302KF350 ALS8(1)(2)512LM350 ALS8(1)(2)512MF350 ALS8(1)(2)752NF350 ALS8(1)(2)752NJ350 ALS8(1)(2)912NP350 ALS8(1)(2)113NW350 ALS8(1)(2)133NS350 ALS8(1)(2)153NT350 ALS8(1)(2)432QC350 ALS8(1)(2)912QH350 ALS8(1)(2)103QM350 ALS8(1)(2)123QP350 ALS8(1)(2)153QW350 ALS8(1)(2)203QS350 ALS8(1)(2)203QT350 ALS8(1)(2)431DA400 ALS8(1)(2)561DB400 ALS8(1)(2)821DE400 ALS8(1)(2)122DF400 ALS8(1)(2)162KE400 ALS8(1)(2)242KF400 ALS8(1)(2)432LM400 ALS8(1)(2)432MF400 ALS8(1)(2)622NF400 ALS8(1)(2)622NJ400 ALS8(1)(2)752NP400 ALS8(1)(2)912NW400 ALS8(1)(2)123NS400 ALS8(1)(2)123NT400 ALS8(1)(2)362QC400 ALS8(1)(2)752QH400 ALS8(1)(2)822QM400 ALS8(1)(2)103QP400 ALS8(1)(2)133QW400 ALS8(1)(2)163QS400 ALS8(1)(2)163QT400 ALS8(1)(2)361DA450 ALS8(1)(2)471DB450 ALS8(1)(2)681DE450 ESR Impedance Part Number Ripple Current Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 10 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Table 1 – Ratings & Part Number Reference cont'd VDC 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 450 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 VDC Rated Capacitance 100 Hz 20°C (µF) 1,000 1,300 2,000 3,300 3,300 4,700 5,100 5,600 7,500 9,100 10,000 2,700 5,600 6,800 8,200 10,000 13,000 13,000 300 360 560 820 1,200 1,600 2,700 2,700 3,900 4,300 5,100 6,200 7,500 8,200 2,400 4,700 5,600 6,800 8,200 11,000 11,000 Rated Capacitance Size Code Case Size D x L (mm) DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT DA DB DE DF KE KF LM MF NF NJ NP NW NS NT QC QH QM QP QW QS QT 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 36 x 52 36 x 62 36 x 82 36 x 105 51 x 82 51 x 105 63.5 x 131 66 x 105 77 x 105 77 x 115 77 x 146 77 x 169 77 x 194 77 x 220 90 x 67 90 x 98 90 x 131 90 x 146 90 x 169 90 x 194 90 x 220 Size Code Case Size Ripple Current 100 Hz 105°C (A) 4.4 5.7 7.3 11.3 10.9 12.9 13.5 14.7 16.7 18.1 18.8 9.7 14.7 17.0 18.7 20.7 23.0 23.3 2.2 2.5 3.3 4.1 5.7 6.8 10.5 10.2 12.2 12.9 14.4 15.9 17.2 17.9 9.4 14.1 16.2 17.8 19.7 22.2 22.4 10 kHz 105°C (A) 10.1 11.6 13.9 20.2 19.5 19.8 20.2 22.4 24.2 25.5 26.1 15.7 22.5 25.4 27.4 29.8 31.6 32.3 5.2 5.9 7.5 8.9 10.8 12.8 18.8 18.2 19.0 19.4 21.5 23.3 24.7 25.2 14.9 21.6 24.5 26.4 28.8 30.8 31.4 ESR Maximum Impedance Maximum 100 Hz 20°C (mΩ) 157 128 85 49 50 39 37 33 26 22 21 66 33 28 24 20 16 16 706 589 380 261 189 142 80 81 61 56 48 40 33 31 98 51 43 36 30 24 23 10 kHz 20°C (mΩ) 97 80 54 31 31 26 25 22 18 15 14 43 22 19 16 14 12 11 522 435 281 194 141 106 60 60 46 43 36 30 26 24 74 38 32 27 23 18 18 ALS8(1)(2)102DF450 ALS8(1)(2)132KE450 ALS8(1)(2)202KF450 ALS8(1)(2)332LM450 ALS8(1)(2)332MF450 ALS8(1)(2)472NF450 ALS8(1)(2)512NJ450 ALS8(1)(2)562NP450 ALS8(1)(2)752NW450 ALS8(1)(2)912NS450 ALS8(1)(2)103NT450 ALS8(1)(2)272QC450 ALS8(1)(2)562QH450 ALS8(1)(2)682QM450 ALS8(1)(2)822QP450 ALS8(1)(2)103QW450 ALS8(1)(2)133QS450 ALS8(1)(2)133QT450 ALS8(1)(2)301DA500 ALS8(1)(2)361DB500 ALS8(1)(2)561DE500 ALS8(1)(2)821DF500 ALS8(1)(2)122KE500 ALS8(1)(2)162KF500 ALS8(1)(2)272LM500 ALS8(1)(2)272MF500 ALS8(1)(2)392NF500 ALS8(1)(2)432NJ500 ALS8(1)(2)512NP500 ALS8(1)(2)622NW500 ALS8(1)(2)752NS500 ALS8(1)(2)822NT500 ALS8(1)(2)242QC500 ALS8(1)(2)472QH500 ALS8(1)(2)562QM500 ALS8(1)(2)682QP500 ALS8(1)(2)822QW500 ALS8(1)(2)113QS500 ALS8(1)(2)113QT500 ESR Impedance Part Number Ripple Current Part Number (1) Mounting Code: 0 = plain can, 1 = threaded mounting stud (2) Termination Code: See Termination Tables for available options © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 11 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Mechanical Data Polarity and Reversed Voltage Aluminium Electrolytic capacitors manufactured for use in DC applications contain an anode foil and a cathode foil. As such, they are polarized devices and must be connected with the +ve to the anode foil and the -ve to the cathode foil. If this were to be reversed then the electrolytic process that took place in forming the oxide layer on the anode would be recreated in trying to form an oxide layer on the cathode. In forming the cathode foil in this way, heat would be generated and gas given off within the capacitor, usually leading to catastrophic failure. The cathode foil already possesses a thin stabilized oxide layer. This thin oxide layer is equivalent to a forming voltage of approximately 2 V. As a result, the capacitor can withstand a voltage reversal of up to 2 V for short periods. Above this voltage, the formation process will commence. Aluminium Electrolytic capacitors can also be manufactured for use in intermittent AC applications by using two anode foils in place of one anode and one cathode. Mounting Position The capacitor can be mounted in any position as long as the safety vent can operate. It is possible for some electrolyte to be expelled. As this is a conducting liquid, suitable precautions should be initiated by the system designer to avoid secondary short circuits. The capacitors are designed to be mounted in free air and are not suitable for submersion in liquid. Insulating Resistance ≥ 100 MΩ at 100 VDC across insulating sleeve. Voltage Proof ≥ 3,500 VDC across insulating Sleeve ≥ 2,500 VDC across insulating sleeve Safety Vent A safety vent for overpressure is featured on terminal deck. This is in the form of a rubber plug designed to relieve build-up of internal pressure due to overstress or catastrophic failure. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 12 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Marking KEMET Logo Rated Capacitance, Capacitance Tolerance Climatic Category Date of Manufacture, Batch Number Rated Voltage (VDC) Part Number Code Made in The European Union Construction Screw Terminal Insulating End Disc Detailed Cross Section Safety Vent Deck Insulating Sleeve Laser Welded Terminal Tab Aluminum Can Margin Laser Welded Terminal Tabs Aluminum Can Insulating Sleeve Deck Paper Spacer Impregnated with Electrolyte (First Layer) Polarity Mark (+) Screw Terminal (+) Cathode Aluminum Foil, Etched (Second Layer) Paper Spacer Impregnated with Electrolyte (Third Layer) Anode Aluminum Foil, Etched, Covered with Aluminum Oxide (Fourth Layer) © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com Safety Vent Plug Screw Terminal (−) A4076_ALS80_81 • 9/25/2017 13 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C Construction Data The manufacturing process begins with the anode foil being electrochemically etched to increase the surface area and then “formed” to produce the aluminum oxide layer. Both the anode and cathode foils are then interleaved with absorbent paper and wound into a cylinder. During the winding process, aluminum tabs are attached to each foil to provide the electrical contact. Extended cathode Anode foil The deck, complete with terminals, is attached to the tabs and then folded down to rest on top of the winding. The complete winding is impregnated with electrolyte before being housed in a suitable container, usually an aluminum can, and sealed. Throughout the process, all materials inside the housing must be maintained at the highest purity and be compatible with the electrolyte. Each capacitor is aged and tested before being sleeved and packed. The purpose of aging is to repair any damage in the oxide layer and thus reduce the leakage current to a very low level. Aging is normally carried out at the rated temperature of the capacitor and is accomplished by applying voltage to the device while carefully controlling the supply current. The process may take several hours to complete. Damage to the oxide layer can occur due to variety of reasons: • Slitting of the anode foil after forming • Attaching the tabs to the anode foil • Minor mechanical damage caused during winding A sample from each batch is taken by the quality department after completion of the production process. This sample size is controlled by the use of recognized sampling tables defined in BS 6001. The following tests are applied and may be varied at the request of the customer. In this case the batch, or special procedure, will determine the course of action. Electrical: • Leakage current • Capacitance • ESR • Impedance • Tan Delta Mechanical/Visual: • Overall dimensions • Torque test of mounting stud • Print detail • Box labels • Packaging, including packed quantity © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com Foil tabs Tissues Cathode foil Etching Forming Winding Decking Impregnation Assembly Aging Testing Sleeving Packing A4076_ALS80_81 • 9/25/2017 14 Screw Terminal Aluminum Electrolytic Capacitors – ALS80/81, High CV, +105°C KEMET Electronics Corporation Sales Offices For a complete list of our global sales offices, please visit www.kemet.com/sales. Disclaimer All product specifications, statements, information and data (collectively, the “Information”) in this datasheet are subject to change. The customer is responsible for checking and verifying the extent to which the Information contained in this publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without guarantee, warranty, or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on KEMET Electronics Corporation’s (“KEMET”) knowledge of typical operating conditions for such applications, but are not intended to constitute – and KEMET specifically disclaims – any warranty concerning suitability for a specific customer application or use. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by KEMET with reference to the use of KEMET’s products is given gratis, and KEMET assumes no obligation or liability for the advice given or results obtained. Although KEMET designs and manufactures its products to the most stringent quality and safety standards, given the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product–related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicted or that other measures may not be required. KEMET is a registered trademark of KEMET Electronics Corporation. © KEMET Electronics Corporation • P.O. Box 5928 • Greenville, SC 29606 • 864-963-6300 • www.kemet.com A4076_ALS80_81 • 9/25/2017 15